Fuel Economy Potential of Advanced Configurations from 2010 to 2045

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Fuel Economy Potential of Advanced Configurations from 2010 to 2045 IFP HEV Conference November, 2008 Aymeric Rousseau Argonne National Laboratory Sponsored by Lee Slezak U.S. DOE

Evaluate Vehicle Fuel Economy of Advanced Technologies Assumptions Vehicle Simulation Fuel Electricity Cost Market Penetration Fuel Saved 2

Large Number of Technologies Vehicle Classes Timeframes Powertrain Configurations Fuels Risk Analysis Current 2010 2015 Conventional PHEV ICE HEV Gasoline Diesel 1 Triangular Uncertainty 2 3 2030 2045 Fuel Cell Ethanol 1 = 10% 2 = 50% 3 = 90% Electric > 1800 Vehicles 3

Requires Development of Process Vehicles Automatically Sized Distributed Computing Automated Post-processing 4

List of Main Assumptions for Each Component Engine Electric Machine Fuel Cell Technology Fuel Peak Torque Specific Power Efficiency Time response Cost Technology Peak Torque Specific Power Efficiency Time response Cost Technology Specific Power Efficiency Time response Cost Transmission Technology Gear Number Mass Efficiency Cost Energy Storage Technology Specific power Power and energy oversize Efficiency (Rint, Voc ) SOC window Cost Hydrogen Storage Technology System Gravimetric Capacity Cost 200 to 400 assumptions required to simulate a single vehicle 5

Uncertainty Process Triangular analysis was used for each assumption Glider Mass Reduction Drag Coefficient - Car Fuel Cell System Cost 90% vehicle 50% vehicle 10% vehicle Each vehicle (10, 50, 90%) has three costs values 6

Reference Vehicles Fuel Economy Compared to Entire Class Midsize Car Small SUV Midsize SUV Pickup Truck EPA 2008 Adjusted Values Including Cold Start Penalty 7

Engine / Fuel Cell Power Requirement as a Function of Vehicle Mass 8

Battery Power and Usable Energy Requirement as a Function of Vehicle Mass 9

Electrical Consumption Evolution a Function of Vehicle Mass UDDS 10

Impact of Fuel Selection on Fuel Consumption HEV Vehicles - Midsize 11

Evolution of HEVs Fuel Consumption Compared to Conventional 12

Evolution of FC-HEVs Fuel Consumption Compared to ICE-HEVs 13

Hybridization Benefits Reduced with Larger Vehicle Class 14

Trade-off Between Cost & Fuel Efficiency All Vehicles 15 Incremental Cost ($) Compared to Reference Conventional Gasoline

Trade-off Between Cost & Fuel Efficiency Conventional Vehicles Gasoline Diesel Hydrogen Ethanol 16 Incremental Cost ($) Compared to Reference Conventional Gasoline

Trade-off Between Cost & Fuel Efficiency ICE-HEV Vehicles Gasoline Diesel Hydrogen Ethanol 17 Incremental Cost ($) Compared to Reference Conventional Gasoline

Trade-off Between Cost & Fuel Efficiency ICE-PHEV Vehicles Gasoline Diesel Hydrogen Ethanol 18 Incremental Cost ($) Compared to Reference Conventional Gasoline Incremental Cost ($) Compared to Reference Conventional Gasoline

Trade-off Between Cost & Fuel Efficiency FC-HEV Vehicles PHEV10 HEV PHEV30 PHEV40 PHEV20 19 Incremental Cost ($) Compared to Reference Conventional Gasoline

Conclusions More than 600 vehicles were simulated for different timeframes (up to 2045), powertrain configurations, and component technologies. Both their fuel economy and cost were assessed to estimate the potential of each technology. Each vehicle was associated with a triangular uncertainty. The discrepancy between gasoline and diesel engine for conventional vehicles is narrowing with the introduction of new technologies, such as VVT and low temperature combustion. From a fuel-efficiency perspective, HEVs maintain a relative constant ratio compared to their conventional vehicle counterparts. However, the cost of electrification is expected to be reduced in the future, favoring the technology s market penetration. Fuel cell HEVs have the greatest potential to reduce fuel consumption. Hydrogen engine HEVs, through direct injection, will offer significant fuel improvements and appear to be a bridging technology. 20