Hustler Mini Z CE Parts Manual Hustler Turf Equipment P.O. Box 7000 Hesston, Kansas 70-097
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Table of Contents Section General Information.................................... - Section Rivet Nut Installation.................................... - Footrest Assembly..................................... -3 Section 3 Hydraulic System Installation............................. 3- Section Battery Installation...................................... - Deck Lift Assembly..................................... - Steering and Brake Assembly............................. - Pump Belt and Pulley Installation.......................... -0 Section Honda Engine Installation................................ - Fuel System Installation................................. - Instrument Panel Installation/Assembly..................... -8 Electrical Schematic Honda Engines (78700)............... -0 Section Front Wheel Assembly.................................. - Front Wheel Breakdown - 780......................... - Drive Wheel Assembly.................................. - Anti-Rollover Wheel Assembly............................ - Section 7 Deck Assembly........................................ 7- Deck Pulley Assembly................................... 7- Blade Spindle Assembly Breakdown....................... 7-7 Section 8 Deck Installation....................................... 8- Deck Belt Routing and Tensioning......................... 8-3 Section 9 Mower Decals........................................ 9- " Deck Decals....................................... 9- Section 0 Seat Installation S/N 0800000 and higher................. 0- Seat Installation S/N prior to 0800000.................... 0- ROPS Installation...................................... 0- Index........................................................ i- 30CE 0/0 c-
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Section General Information This Manual covers Hustler Mini Z /CE model 97CE. Frequently Ordered Parts PART NO. DESCRIPTON 783 Hydraulic Oil Filter 7833 Pump Drive Belt 789388 " Deck Belt 78 Honda Fuel Filter 78 Main Air Filter 7879 Safety Air Filter Element 783 Honda 0/HP Engine Oil Filter 78373 Blade,7.8"-L-F-CW Service Literature PART NO. DESCRIPTION 78 Honda 8/0/HP Engine Manual Note: When ordering parts, you must use the part number as shown for each part, not the index number. Always give the model and serial number to your parts and service representative. Note: Items sold in bulk such as seals and hoses are sold by the foot. Using this manual Illustrations used were current at the time of printing, but subsequent production changes may cause your machine to vary slightly in detail. Excel Industries, Inc. reserves the right to redesign and change the machine as deemed necessary, without notification. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer for current information and parts. 30CE 0/0 -
Hardware Description Codes & Abbreviations The following codes are used throughout this parts manual. Refer to this list when ordering parts. ABBREVIATION CB CE CP CS CW FDRW FW HX LW MB MS NT SC SH SB SS OD ID Standard Torques DESCRIPTION Carriage Bolt Clevis Pin Cotter Pin Cap Screw Cup Washer Fender Washer Flat Washer Hex Head Lock Washer Machine Bushing Machine Screw Nut Self Tapping Cap Screw Socket Head Shoulder Bolt Set Screw Outside Diameter Inside Diameter The following chart lists the standard torque values for the threaded fasteners found in this manual. Torque all cap screws, nuts and set screws to these values unless a different torque is shown in the Notes section next to the fastener SIZE FT-LBS NM SIZE FT-LBS NM.0 8.. M3.3.3 7 3 M. 3.37 30 0 M...38 8 M 7.7 0..00 73 99 M8 8.. 0 3 M0 37 0. 00 M 87.70 0 30 M 0.87 0 M0 30 3.00 80 M 70 NOTE: Loctite 9 to be used on all pipe threads. Lubricate all grease zerks. - 30CE 0/0
Section Rivet Nut Installation..................................... - Footrest Assembly....................................... -3 30CE 0/0 -
Rivet Nut Installation INDEX NO. SERVICE PART NO. QTY. DESCRIPTION 30 " MINI Z FRAME N/A 3/8- THREAD RIVET NUT NOTES: - 30CE 0/0
Footrest Assembly 3 FLOOR PLATE 7 8 9 8 0 INDEX NO. SERVICE PART NO. QTY. DESCRIPTION 38888 MINI Z FLOOR PLATE 788 UPPER STEP TREAD 3 7893 LOWER STEP TREAD 080 NT.37- HX LK NY 779 FW.0 X.8 X.00 SAE HD ZN 3788 MINI Z WEIGHT 7 037 NT.3-8 HX G ZNYC 8 783 FW.33 X.87 X.0/.080H 9 78880 RUBBER BUMPER 0 033 CS.3-8 X.000 HX G 080 CS.37- X. HX G ZNYC NOTES:. Do not tighten, the Floor Plate must be able to pivot on these bolts. 30CE 0/0-3
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Section 3 Hydraulic System Installation............................... 3-30CE 0/0 3-
Hydraulic System Installation 3 0 9 7 8 3 3 3 7 8 0 9 3 8 7 8 9 0 7 8 30 3 33 9 3-30CE 0/0
Hydraulic System Installation INDEX NO. SERVICE PART NO. QTY. DESCRIPTION 0373 BREATHER CAP 0377 STRAINER 3 38803 HYDRAULIC OIL RESERVOIR 787 FITTING, -MORB/-FORB 78773 FITTING, -MORB/- BEADED TUBE 788 FITTING, STR-8MORB/HEX PLUG 7 787 CASE DRAIN HOSE ASSEMBLY 8 787 FITTING, 90-MORB/-BEADEDTUBE 9 037 3 NT.3-8 HX G ZNYC 0 783 3 FW.33 X.87 X.0/.080 HD ZNYC 7878 FILTER TO PUMP HOSE ASSEMBLY 7793 FITTING, STR-MORB/-JIC 3 780 HYDRO-GEAR BDP-0A-300 PUMP 7807 HYDRO-GEAR BDP-0A-00 PUMP 0707 NT.37- HX G ZNYC 707 8 FW.3 X.8 X.00 ZNYC 7 789 FITTING, -8MORB/-8MSL 8 79 WHITE MOTOR CE 9 00873 8 CS.00-3 X.00 HX G ZNYC 0 779 8 FW.3 X.03 X.090 SAE HD ZN 78 3 FITTING, 90-0MORB/-8MSL 7870 FITTING, -0MORB/-8MSL 3 79 HYDRO TUBE, MINI-Z RLOOP/RP-BM 799 HYDRO TUBE, MINI-Z RLOOP/LP-TM 79 HYDRO TUBE, MINI-Z LLOOP/LP-TM 7937 HYDRO TUBE, MINI-Z LLOOP/RP-BM 7 708 CS.37- X.37 HX G ZNYC 8 78730 RESERVOIR TO FILTER HOSE ASSEMBLY 9 7797 ADAPTER T,-JIC/-0RB/-JIC 30 739 FITTING 90, - O-RING/- JIC 3 097 CS.0-0 X.00 HX G ZNYC 3 78 FW.8 X. X.0/.080 HD ZNYC 33 783 FILTER ELEMENT 3 78333 ZINGA BF SERIES FILTER HEAD 3 78078 OVERHAUL SEAL KIT (NOT SHOWN) NOTES:. Hydraulic system capacity is.73l. Fill reservoir to within.mm of top of Item (0377 Strainer). 30CE 0/0 3-3
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Section Battery Installation....................................... - Deck Lift Assembly...................................... - Steering and Brake Assembly.............................. - Pump Belt and Pulley Installation.......................... -0 30CE 0/0 -
Battery Installation 3 7 8 7 BATTERY 7 8 9 0 3-30CE 0/0
Battery Installation INDEX NO. SERVICE PART NO. QTY. DESCRIPTION 0877 NT.3-8 HX NL ZNYC 783 3 FW.33 X.87 X.0/.080 HD ZNYC 3 387 BATTERY CLAMP STRAP 7803 POSITIVE BATTERY CABLE 778 RED BATTERY CABLE BOOT 0939 CS.0-0 X.70 HX G ZNYC 7 0988 LW.0 INT-EXT TOOTH ZNYC 8 097 NT.0-0 HX GR. ZNYC 9 037 NT.3-8 HX G ZNYC 0 7880 BATTERY GROUND CABLE 0380 CS.3-8 X.70 HX G ZNYC 0987 LW.3 INT-EXT TOOTH ZNYC 3 77980 CB.3-8 X 3.00 FUL ZN NOTES:. When perfoming service, disconnect battery ground cable and black wire of harness, and do not reconnect them until engine is ready to be started (See owners manual).. Battery is not shipped in export models. 30CE 0/0-3
Deck Lift Assembly 3 0 7 3 8 7 7 8 8 9 8-30CE 0/0
Deck Lift Assembly INDEX NO. SERVICE PART NO. QTY. DESCRIPTION 3838 STOP HANDLE 7888 DECK LIFT INDICATOR 3 388 HEIGHT ADJUSTMENT STOP 789 7 CLIP E,.00 X.X.00 7899 DECK LIFT SPRING 703 8 NT.37- HX FLG ZN 7 079 3 CS.37- X.70 HX G ZNYC 8 3839 DECK LIFT CHAIN ( LINKS) 9 7883 CS.37- X.70 FULTH G ZNYC 0 770 CS.3-8 X.0 FLTHR GR ZNYC 037 NT.3-8 HX G ZNYC 388 DECK LEVELER YOKE 3 789 CE.70X. X.7 HEADLESS 09 STRAIGHT GREASE FITTING 788 FW.8 X.9 X.3 THK ZNYC NOTES:. Apply grease to zerks (see owner s manual). 30CE 0/0 -
- 30CE 0/0 Steering and Brake Assembly 7 8 9 0 3 3 7 8 9 0 3 0 3 30 7 7 8 9 3 3 3 3 3 37 3 0 3 38 33 39 33 3 7 8 8
Steering and Brake Assembly 3 INDEX NO. SERVICE PART NO. QTY. 30CE 0/0-7 DESCRIPTION 780 STEERING BAR GRIP 3870 STEERING BAR 3 378 CONTROL PANEL 3870 STEERING ARM MOUNT 08 CS.37- X.70 HX G ZNYC 779 FW.0 X.8 X.00 SAE HD ZN 7 787 SS.00-3 X.7 SH ZN 8 0399 NT.00-3 HX JAM ZNYC 9 03 CS.37- X.00 HX G ZNYC 0 7883 BRAKE ROD ASSEMBLY 7078 CS.37- X.7 HX G ZNYC 783 FW.33 X.87 X.0/.080 HD ZNYC 3 0 8 NT.3- HX ZNYC 388 STEERLEVER BUSHING 783.70 X.00 X.0 PLASTIC BUSHING 7839 LOCK COLLAR 7 3890 STEERING CENTER PIVOT TUBE 8 788 PUMP ROD ADJUSTER ASSEMBLY 9 703 CS.0-0 X.00 HX G ZNYC 0 78 FW.8X.X.0/.080HD ZNYC 03 8 NT.3- HXZY NL 377 PUMP ARM 3 08 NT.0-0 HX NL ZNYC 789 DAMPER BALL STUD 00 CENTERING DAMPENER 7839 CENTERING DAMPENER 080 NT.37- HX LK NY 7 3773 LH STEERLEVER SUPPORT 8 37 RH STEERLEVER SUPPORT (NOT SHOWN) 9 0398 CS 0- X.70 HXFLK ZNYC 30 78979 CS.37- X.7 HX G ZNYC 3 78 PUSH BUTTON SWITCH 3 0983 NT #0- HX NL ZN 33 00 SB.00 X. SH.37- ZN 3 7339 INGUS#MFI-008_0 BUSHING 3 3093 LEFT BRAKE PIVOT ARM 3 3093 RIGHT BRAKE PIVOT ARM (NOT SHOWN) 37 308 BRAKE LEVER EXTENSION 38 7838 KEY 39 7937 BRAKE LINKAGE ASSEMBLYY 0 0700 LW.3 MED SPRING ZNYC 0887 8 CS.3-8 X.7 HX G8 ZNYC 7838 BRAKE ASSEMBLY 3 783 BRAKE ASSEMBLY (NOT SHOWN) 7893 HUB ASSEMBLY 7838 NUT 00 CS.3-8 X.87 HX G ZNYC 7 797 8 FW.3 X.00 X. HRD ZNYC 8 0987 LW.3 INT-EXT TOOTH Z
NOTES:. Torque to 00 N.-m. Included with wheel motor.. Torque brake assembly mounting bolts to 3. N-m. 3. 7838 used on left wheel.. 783 used on right wheel.. Includes Item (780 Steering Bar Grip).. Used on mowers with serial numbers pior to 0078. -8 30CE 0/0
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Pump Belt and Pulley Installation For mowers with serial numbers prior to 00080 3 LOCATION FOR RUBBER BUMPER 8 9 7 8 30 3 3 33 3 3 8 9 8 0 9.7" TOWARD THE ENGINE 7 3 7 0 8.00" 9 3 3-0 30CE 0/0
Pump Belt and Pulley Installation INDEX NO. SERVICE PART NO. QTY DESCRIPTION 77987 ENGINE SC SINGLE PULLEY 07 KEY / SQ X.0 LONG 3 797 FW. X.70 X.0 ZY 79 CLUTCH PIGTAIL HARNESS (DIODE) 03 WARNER Z CLUTCH 78389 FW.0X.70X.0 ZNYC 7 7808 CS.37-0 X 3.00 HX G ZNYC 789 CS.37-0 X.0 HX G ZNYC 8 0839 SS.3-8 X.70 SQ-HD ZN 9 3308 PULLEY & FAN 0 787 KEY MM X 30MM RADIUS ENDS 37 CLUTCH ANCHOR ANGLE 07 CS.00-3 X.00 HX G ZNYC 3 779 FW.3 X.03 X.090 SAE HD ZN 00893 NT.00-3 HX G ZNYC 7898 RUBBER BUMPER 09 STRAIGHT GREASE FITTING 7 3880 PUMP IDLER ARM 8 09 FW.70 X. X.08 ZN 9 00 NT.70-0 HX NL ZN 0 7888 IDLER PULLEY 088 FW. X.00 X.3 ZN 7887 CS.- X. HX G ZN 3 7830 IDLER SPRING 7833 A-SEC PUMP IDLER BELT 78708 CLUTCH 7787 CS.37-0 X. G ZNYC 7 03 CS.37- X.000 HX G ZN 8 779 FW.0 X.8 X.00 SAE HD ZN 9 00 NT.37- HX GRD ZN 30 0939 CS.0-0 X.70 HX G ZN 3 339 CLUTCH ANCHOR BRACKET 3 778738.3 WIRING CLAMP 33 78 FW.8 X. X.0/.080 HD ZN/YL 3 097 NT.0-0 HX GR. ZN 3 788 GM.7 X.3 X.0 X.8 GROMMET NOTES:. Torque to - N-m.Replace (do not reuse) the capscrew if removed or loosened. Use only hand tools to install this fastener.. Torque to.7-0.3 N-m. 3. Do not torque Item 8 (NT.70-0 HX NL ZN), Item 7 (3880 Pump Idler Arm) should pivot freely.. Apply grease at zerks (see owner s manual).. Used on mowers with serial number 00098 and higher. 30CE 0/0 -
. Used on mower with serial number prior to 00098. - 30CE 0/0
Section Honda Engine Installation................................. - Fuel System Installation................................... - Instrument Panel Installation/Assembly....................... -8 Electrical Schematic Honda Engines (78700)............... -0 30CE 0/0 -
Honda Engine Installation 9 0 3 3 7 3 7 8 0 8 PART OF 7 WIRE HARNESS 37 3 38 3 3 YEL PART OF ENGINE 0 9 3 9 30 7 RED/BLK 39 ORG 0 BRN GRA POSITIVE BATTERY CABLE PUR ANTI-ROLLOVER WHEEL BRACKET 3 3 33 7 8 3 3-30CE 0/0
Honda Engine Installation INDEX NO. SERVICE PART NO. QTY. DESCRIPTION 780 HONDA HP ENGINE 7883 HONDA MUFFLER 3 7077 CS M 8-. X 0 0.9 HXFLZNYC 783 HONDA MUFFLER GASKET 7899 MUFFLER MANIFOLD 78378.0" MUFFLER CLAMP 7 0700 LW.3 MED SPRING ZNYC 8 78 NT M8-. HX STAINLESS STEEL 9 7873 ENGINE CENTRIFICAL PRECLEANER 0 07 HOSE CLAMP 79770 HONDA AIRCLEANER HOSE CLAMP 7873 AIR CLEANER 3 787 MOUNTING BAND 037 NT.3-8 HX G ZNYC 783 0 FW.33 X.87 X.0/.080HD ZNYC 033 CS.3-8 X.00 HX G ZNYC 7 37088 MINI Z REMOTE AIR CLEANER BRACKET 8 787 REMOTE AIR FILTER HOSE 9 78789 HONDA OIL DRAIN VALVE 0 78773 0.0" LOW PRESSURE HOSE, 3.00" LONG 79 HOUR METER 38889 SEAT SUPPORT CROSSMEMBER 3 80893 8 3/8- THREAD RIVET NUT 779 8 FW.0 X.8 X.00 SAE HD ZN 08 8 CS.37- X.7 HX G ZNYC 0380 CS.3-8 X.7 HX G ZNYC 7 0987 LW.3 INT-EXT TOOTH ZNYC 8 0837 CS.3-8 X.0 HX G ZNYC 9 33883 HEAT SHIELD TALL 30 337378 ENGINE GUARD 3 000 CS.3-8 X. HX G ZNYC 3 779 FW.3 X.03 X.090 SAE HD ZN 33 07 CS.00-3 X.00 HX G ZNYC 3 37799 MMZ ROLLER HEAT SHIELD 3 0077 CS.0-0 X.00 HX G ZNYC 3 78 FW.8 X. X.0/.080 HD ZNYC 37 097 NT.0-0 HX GR. ZNYC 38 7877 HONDA 0 AMP RECTIFIER 39 077 NT M8-. 0 HX ZNYC 0 78700 MOWER WIRE HARNESS 7893 HUSTLER Z FAN CONNECTION CAP NOTES:. Part of Item 0 (78700 Mower Wire Harness).. Includes one () of Item 0 (07 Hose Clamp). 3. Engine oil capacity: Check engine owner s manual.. Includes mounting hardware.. Engine RPM to be set at 0±0. 30CE 0/0-3
. When installing lower hose clamp on air cleaner hose, install as low as possible (against carburetor inlet). 7. This connector used for optional hydraulic oil cooler fan. 8. Air filter service parts: 78 MAIN AIR FILTER ELEMENT 7338 VACUATOR VALVE - 30CE 0/0
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Fuel System Installation 0 SEAT SUPPORT CROSSMEMBER 7 9 3 8 9 8 8 9-30CE 0/0
Fuel System Installation ITEM NO. SERVICE PART NO. QTY DESCRIPTION 788 FUEL TANK CAP 7938 RIGHT SIDE FUEL TANK 3 793 LEFT SIDE FUEL TANK 7977 FITTING, FUEL TANK 90 709 3-WAY FUEL VALVE 00033 CLIP 7 00033 3 BLACK CABLE TIE 8 799 FW.0 X.00 X. HRD ZN 9 08 CS.37- X.7 HX G ZNYC 0 088 FUEL LINE. TOTAL 088 FUEL LINE 9" TOTAL 088 FUEL LINE TOTAL HONDA. Torque to 7. N-m.. Supplied with new fuel tank. NOTES: 30CE 0/0-7
Instrument Panel Installation/Assembly 3 0 3 7 8 8 3 9 0 8 RIGHT SIDE FUEL TANK a 0a 0a FUSE SIZE AND LOCATIONS -8 30CE 0/0
Instrument Panel Installation/Assembly ITEM NO. SERVICE PART NO. QTY DESCRIPTION 787 Z CHOKE CABLE (HONDA ENGINES) 777 PTO SWITCH 3 77 RED INDICATOR LIGHT 78808 INDAK COATED KEY 0898 KEY SWITCH 0983 NT #0- HX NL ZN 7 037 3 RELAY 8 7093 FW.9 X.00 X.08 ZN 9 79 DELAY MODULE 0 7998 3 MS #0- X. HX ZN 7783 THROTTLE/CHOKE CABLE 097 3 CS.0-0 X.00 HX G ZN 3 78 3 FW.8 X. X.0 /.080 HD ZN/YL 39308 INSTRUMENT PANEL 0707 CE THROTTLE STOP. Part of Mower Wire Harness. NOTES: 30CE 0/0-9
Electrical Schematic Honda Engines (78700) -0 30CE 0/0
Electrical Schematic Honda Engines (78700) 30CE 0/0 -
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Section Front Wheel Assembly.................................... - Front Wheel Breakdown - 780........................... - Drive Wheel Assembly.................................... - Anti-Rollover Wheel Assembly............................. - 30CE 0/0 -
Front Wheel Assembly 3 MOWER FRAME 3 7 8 9 9 0 7 9 9 8-30CE 0/0
Front Wheel Assembly INDEX NO. SERVICE PART NO. QTY DESCRIPTION 709 CS.00-3 X. HX G ZN 37 FW.0 X. X.87 SPL ZN 3 797 FW.3 X.37 X. ZNYC 783 BEARING W/O COLLAR 7803 SPACER 07 FW.030 X.00 X.3 ZN 7 3 FORK 8 7873 CS.70-0 X 8.00 HX GR ZYNC 9 09 FW.70 X. X.08 ZN 0 00 NT.70-0 HX NL ZN 780 WHEEL & TIRE ASSEMBLY 79 OPTIONAL SEMI-PNEUMATIC TIRE/WHEEL ASSEMBLY NOTES:. Apply grease to zerks (see owner s manual).. Assemble with extended inner race down. 30CE 0/0-3
Front Wheel Breakdown - 780 3 ITEM NO. SERVICE PART NO. QTY DESCRIPTION 7803 WHEEL BEARING 770 TIRE 3 X.00 3 78079 WHEEL 09 TIRE VALVE 0 GREASE FITTING DEG /. Inflate tire to.-8.7 kpa. NOTES:. Service parts for 79 (Optional Semi-Pneumatic Tire/Wheel Assembly), also. - 30CE 0/0
Drive Wheel Assembly 3 INDEX NO. SERVICE PART NO. QTY DESCRIPTION 78078 WHEEL/TIRE ASSEMBLY 3 X 9.0 788 TIRE 3 X 9.0-3 7808 WHEEL 0 X 7. 09 TIRE VALVE 0077 WHEEL NUT (QTY PER WHEEL) 008 /" WHEEL LUG STUD (QTY PER WHEEL). Torque to 88.3-0.7 N-m.. Inflate tire to.-8.7 kpa. NOTES: 30CE 0/0 -
Anti-Rollover Wheel Assembly 3 7 7 8 INDEX NO. SERVICE PART NO. MFG. PART NO. QTY DESCRIPTION 037 037 NT.3-8 HX G ZNYC 783 783 FW.33 X.87 X.0/.080 HD ZNYC 3 3083 3083 ANTI ROLLOVER WHEEL BRACKET 0839 0839 CS.00-3 X.00 HX G ZN 779 779 FW.3 X.03 X.090 SAE HD ZN 787 787 NT.0-3 HX LK NY 7 03 03 CB.3-8 X.70 FUL ZN 8 03997 03997 ANTI-SCALP WHEEL. Do not torque, wheel must turn freely. NOTES:. Mowers with serial number prior to 00938 will have anti rollover wheel brackets as part of mower frame. - 30CE 0/0
Section 7 Deck Assembly......................................... 7- Deck Pulley Assembly.................................... 7- Blade Spindle Assembly Breakdown......................... 7-7 30CE 0/0 7-
7-30CE 0/0 Deck Assembly 7 7 8 9 0 0 3 3 3 3 3 3 8 8 8 8 9 3
Deck Assembly 3 INDEX NO. SERVICE PART NO. QTY. DESCRIPTION 08 " MINI-Z DECK 07 DISCHARGE CHUTE 3 00 CS.3-8X.87 HX G 783 FW.33X.87X.0/.080H 779 FW.0 X.8 X.00 SAE HD ZN 00 8 NT.37- HX GRD ZNYC 7 0897 BRACKET CHUTE W/A 8 0837 PIN CHUTE MTG W/A 9 38989 PUSHER 0 09 STRAIGHT GREASE FITTING 03 CS.37- X.00 HX G ZNYC 78708 CS.00-3 X. HX G ZNYC 3 779 8 FW.3 X.03 X.090 SAE HD ZN 0399 NT.00-3 HX JAM ZNYC 787 NT.0-3 HX LK NY 03997 ANTI-SCALP WHEEL 7 009 CN.3-8X.00 MAX THK 8 8088 /-8 THREAD RIVET NUT 9 08 CS.37- X.70 HX G ZNYC 788 ANTI-SCALP WHEEL ASSEMBLY NOTES:. Factory assembled in top hole for shipping purposes.. Item 9 (38989 Pusher) installed as shown with zerks pointing upward, apply grease to zerks. 3. Includes items, 3,, and.. Service part deck includes decals, see " Deck Decals on page 9-.. For mowers with serial numbers prior to 070809 with metal discharge chutes, order kit 0898 for rubber chute replacement. Kit includes items, 3,, 7, 8 and 7. 30CE 0/0 7-3
7-30CE 0/0 Deck Pulley Assembly 7 9 0 0 8 7 8 7 3 9 3 8 7 8 3 0 3 3
Deck Pulley Assembly 3 3 3 3 INDEX NO. SERVICE PART NO. QTY. DESCRIPTION 789388 " DECK BELT 7899 CS.3-8 X. FLT SH ZNYC 3 03 UHMW IDLER SLIDE 7887 7 CS.-X. HX G Z 088 FW. X.00 X.3 ZNYC 788 IDLER NHI.00" PULLEY 7 0970 MINI Z DECK IDLER 8 98 SPRING CHAIN 9 7830 IDLER SPRING 0 097 NT.- HX G ZNYC 7838 IDLER PULLEY 78889 3 DECK DRIVE PULLEY 3 00 NT.37- HX GRD ZNYC 779 FW.0 X.8 X.00 SAE HD ZN 38993 L.S. PULLEY COVER (" DECKS) 3898 R.S. PULLEY COVER (" DECKS) 7 0380 CS.3-8 X.70 HX G ZNYC 8 783738 CS.- X 3.00 FULL HX G ZN 9 783 8 FW.33 X.87 X.0/.080 HD ZNYC 0 0877 NT.3-8 HX NL ZNYC 7830 3 BLADE SPINDLE ASSEMBLY 00 CS.37- X.37 HX G ZNYC 3 79 3 BLADE, F7.8"-H-F-CW 78373 3 BLADE, 7.8"-L-F-CW 0798 CS.3-8 X. HX G ZNYC 797 FW.3 X.00 X. HRD ZNYC 3787 DECK IDLER 7 33 SPRING CHAIN NOTES:. Torque to 0 N-m.. See Deck Belt Routing and Tensioning on page 8-3 for belt tensioning. 3. Used on mowers with serial numbers prior to 000800. Replace these with item 7899 7 0 Replace these with item 03 0 30CE 0/0 7-
. Optional blades: 783 8" CW Gator Blade 7-30CE 0/0
Blade Spindle Assembly Breakdown 3 INDEX NO. SERVICE PART NO. QTY. DESCRIPTION 7838 BLADE SPINDLE RETAINING RING 783 BLADE SPINDLE BEARING 3 78330 BLADE SPINDLE SPACER 783 BLADE SPINDLE HOUSING 783 BLADE SPINDLE SHAFT NOTES: 30CE 0/0 7-7
7-8 30CE 0/0
Section 8 Deck Installation........................................ 8- Deck Belt Routing and Tensioning.......................... 8-3 30CE 0/0 8-
Deck Installation MOWER ASSEMBLY 3 DECK ASSEMBLY INDEX NO. SERVICE PART NO. QTY. DESCRIPTION 079 CS.37- X.70 HX G ZNYC 09 CS.70-0X3.000 HX G ZNYC 3 09 FW.70 X. X.08 ZNYC 00 NT.70-0 HX NL ZN 703 8 NT.37- HX FLG ZN NOTES: 8-30CE 0/0
Deck Belt Routing and Tensioning NOTES:. Spring length after tensioning new belt, measured from outside of hook to outside of hook.. Route belt as shown. 30CE 0/0 8-3
8-30CE 0/0
Section 9 Mower Decals.......................................... 9- " Deck Decals........................................ 9-30CE 0/0 9-
Mower Decals 3 7 8 3 0 9 HYDRAULIC OIL RESERVOIR 9-30CE 0/0
Mower Decals INDEX NO. SERVICE PART NO. QTY. DESCRIPTION 7870CE INSTRUMENT PANEL DECAL 77008CE HYDRO FLUID DECAL 3 788 HUSTLER MINI-Z ID DECAL 78977CE EYE/EAR/FOOT PROTECTION DECAL 78970CE READ OWNER'S MANUAL DECAL 78979CE DECAL,READ SERVICE MANUAL 7 77709CE MAXIMUM ANGLE DECAL 8 7988 FUEL INDICATOR DECAL 9 78977CE DECAL,DBA CE 0 N/A TURF PROD SERIAL NO PLATE 7730 CE MARK DECAL 78CE DECK HEIGHT DECAL 3 79388 HUSTLER NAME PLATE 770CE BATTERY DECAL 773CE STABILIZER DECAL 77980CE HOT DECAL NOTES:. In the event the serial number tag becomes damaged or illegible, please contact your dealer to order a replacement. 30CE 0/0 9-3
" Deck Decals 3 7 8 7 INDEX NO. SERVICE PART NO. QTY. DESCRIPTION 78993CE BELT ROUTING DECAL 78970CE READ OWNER'S MANUAL DECAL 3 78979CE READ SERVICE MANUAL DECAL 7738CE FINGERS AND TOES DECAL 7898CE THROWN OBJECT DECAL 770CE DISCHARGE CHUTE DECAL 7 773CE DECK COVER DECAL 8 783 DECK I.D. " DECAL NOTES: 9-30CE 0/0
Section 0 Seat Installation S/N 0800000 and higher.................. 0- Seat Installation S/N prior to 0800000.................... 0- ROPS Installation...................................... 0-30CE 0/0 0-
Seat Installation S/N 0800000 and higher 3 9 mm mm mm 3 LATCH DETAIL 0 3 7 8 9 3 0 0 8 7 9 0 0-30CE 0/0
Seat Installation S/N 0800000 and higher INDEX NO. SERVICE PART NO. QTY. DESCRIPTION 793 MICHIGAN STANDARD SEAT 0 SEAT BELT 3 0903 SEAT BELT BRKT 70 CS.37-0X.0 G ZNY 079 8 FW.0X.000X.083 ZNY 703 NT.37-0 HX GR ZNYC 7 03 CS.37- X.00 HX G ZNYC 8 30 SEAT PAN STOP 9 77 FIBER WASHER 0 779 7 FW.0 X.8 X.00 SAE HD ZN 080 3 NT.37- HX LK NY 00033 3 SMALL/SHORT WIRE TIE 3 093 SEAT PAN 097 STOP ROD, SEAT LATCH 09 SEAT LATCH W/A, MZ 78390 SPRING, ROPS LATCH TORSION 7 783 FW.33 X.87 X.0/.080 HD ZNYC 8 037 NT.3-8 HX G ZNYC 9 78880.00 X.00X.3 X.88 BUMPER 0 08038 GM.0 X.00 X.7 X. 080 CS.37- X. HX G ZNYC 799 " WIDE SCOTCH POLYURETHANE " 3 787 3 RUBBER BUMPER NOTES:. Must pivot freely.. Part of seat. 3. Service parts available for Michigan seat; PART NO. DESCRIPTION 7939 SLIDE KIT 797 L.H. ARMREST ASSEMBLY 7977 R.H. ARMREST ASSEMBLY 7933 SEAT SWITCH 79780 MOLDED ARMREST KIT (INCLUDES BOTH ARMRESTS) 79373 ARMREST STOP ASSY 30CE 0/0 0-3
Seat Installation S/N prior to 0800000 9 8 3 3 7 9 0 8 3 9 7 0-30CE 0/0
Seat Installation S/N prior to 0800000 INDEX NO. SERVICE PART NO. QTY. DESCRIPTION 03 CS.37- X.00 HX G ZNYC 779 FW.0 X.8 X.00 SAE HD ZN 3 787 SPRING PLUNGER LATCH 38990 SEAT LATCH BRACKET 787 3 RUBBER BUMPER 799 " WIDE SCOTCH POLYURETHANE " 7 793 MICHIGAN STANDARD SEAT 780 MILSCO STANDARD SEAT 8 00033 3 SMALL/SHORT WIRE TIE 9 080 3 NT.37- HX LK NY 0 77 FIBER WASHER 30 SEAT PAN STOP 388983 SEAT PAN 3 783 FW.33 X.87 X.0/.080 HD ZNYC 037 NT.3-8 HX G ZNYC 08038 GM.0 X.00 X.7 X. 78880.00 X.00X.3 X.88 BUMPER 7 080 CS.37- X. HX G ZNYC 8 783 FW.33 X.87 X.0/.080 HD ZNYC 9 08 CS.37- X.7 HX G ZNYC NOTES:. Must pivot freely.. Used on mowers with serial number prior to 003000. 3. Service parts available for Michigan seat; PART NO.. Service parts available for Milsco seats: DESCRIPTION 7939 SLIDE KIT 797 L.H. ARMREST ASSMBLY 7977 R.H. ARMREST ASSMBLY 7933 SEAT SWITCH 79780 MOLDED ARMREST KIT (INCLUDES BOTH ARMRESTS) 79373 ARMREST STOP ASSY PART NO. DESCRIPTION 78 ADJUSTER, STANDARD AND LOW PROFILE SUSPENSION SEAT 78 ARMREST FOR STANDARD SEAT 7877 OPERATOR PRESENCE SWITCH 7837 Z ARMREST ONLY KIT 30CE 0/0 0-
ROPS Installation 3 3 7 MOWER FRAME 8 9 0 9 0-30CE 0/0
ROPS Installation INDEX NO. SERVICE PART NO. QTY. DESCRIPTION 0 ROPS MZ FOLDING 07 LYNCH PIN W/ LANYARD 3 070 KNOB, HAND FOR ROPS 07 ROPS STOP 08 CS.00-3X3.00 HX G 0337 NT.00-3 UNT LK G ZN 7 07789 CS.00-3X3.0 HX G 8 337378 ENGINE GUARD, HUSTLER 9 779 FW.3X.03X.090 SAE 0 073 SPACER WASHER FOR ROPS 00 ROPS WARNING DECAL NOTES:. ROPS come standard on all Hustler Mini Z units with serial numbers 0800000 and higher. Prior to this serial number, ROPS were optional for Hustler Z mowers. 30CE 0/0 0-7
0-8 30CE 0/0
NOTES: - 30CE 0/0
- 30CE 0/0
Numerical Index Part No. Page No. Index Part Numbers 00033-7 00033-7, 0-3, 0-00 7-00893 - 00873 3-3 09 -, -, 7-3 0-088 -7 03-07 -, -3 097 7-0700 -7, -3 079 0-3 09 -, - 0337 0-7 03-7 097 09-3, -, -3 -, -3, 8-037 -9 088 -, 7-0988 -3 0987 03997-3, -7, -3 -, 7-3 0373 3-3 0377 3-3 037-3, 3-3, -3, -, -3, -, 0-3, 0-0380 -3, -3, 7-033 -3, -3 03-7, -, 7-3, 0-3, 0-0 -7 0707 3-3 07-3 0898-9 0887-7 09 8-0837 -3 080-3, 0-3, 0-0399 -7, 7-3 00 -, 7-3, 7-079 -, 8-08 -7, -3, -7, 7-3, 0-0939 097-3, - 3-3, -9 0077-3 07-3 0877 0983-3, 7- -7, -9 00-7 Part No. Page No. 0077-00 -, -3, 8-08 0-7 0398-7 0397 7-3 000-3 00-7 0839-08 -7 077-3 07789 0-7 0798 7-08038 0-3, 0-0839 - 080-3, -7, 0-3, 0-0707 -9 0970 7-0837 7-3 0898 7-3 0897 7-3 093 0-3 09 0-3 097 0-3 0903 0-3 07-98 7-3093 -7 3093-7 308-7 3308-337378 -3, 0-7 33883-3 37-3 388-3838 - 3839-387 -3 388-388 -7 39308-9 30 0-3, 0-3083 - 339-33 7-3 -3 37-378 -7 377-7 37-7 3773-7 3870-7 3870-7 Part No. Page No. 38803 3-3 3880-3890 -7 3898 7-38993 7-37088 -3 37799-3 3788-3 3787 7-38888 -3 38889-3 388983 0-38989 7-3 38990 0-08 7-3 30-00 -7 009 7-3 008-07 7-3 03-03 7-0 0-7 0 0-3 070 0-7 07 0-7 07 0-7 073 0-7 00 0-7 703-7 703 0-3 703 -, 8-707 3-3 7093-9 7078-7 708 3-3 709-3 77-9 799-7 797-7, 7-797 -3 7998-9 7077-3 799 0-3, 0-77 0-3, 0-77008CE 9-3 770CE 9-3 770CE 9-7738CE 9-773CE 9-709 -7 770-30CE 0/0 i-
Part No. Page No. Part No. Page No. Part No. Page No. 788-787 0-70 0-3 770-79 -9 7338-739 3-3 7339-7 779-3, -7, -, -3, 7-3, 7-, 0-3, 0-779 3-3, -, -3, -, 7-3, 0-7 787-78333 3-3 783 78 -, 3-3 3-3, -7, -, -3, -9 783-3, 3-3, -3, -7, -3, -, 7-3, 7-, 0-3, 0-7880 -3 79-3 778-3 773CE 9-3 7730 9-3 777-9 7787-7783 -9 778738-7793 3-3 77980CE 9-3 7797 3-3 77980-3 77987-78078 3-3 7807 3-3 780 3-3 780 0-783 -7 78-7 789-780 -7 788-7 789-7830 -, 7-7838 7-78 3-3 789 3-3 787 -, 7-3 7883-7 787 0-3, 0-788 3-3 78708 7-3 787-7 7883-788 7-7887 -, 7-78880 -3, 0-3, 0-789 -7 78078-78 0-78 0-7877 0-788 - 78-3 7873-3 7893-7 78979-7 7899-7838 -7 783-7 7837 0-7830 7-783 7-7 783 7-7 78330 7-7 7838 7-7 783 7-7 7839-7 783738 7-78373 -, 7-78389 - 7838-7 7838-7 78390 0-3 780-788 -7 7899 7-783 -3 7839-7 7888-7803 -3 788-7870CE 9-3 7883-3 7898-7899 -3 780-3 7808-7803 -3 78CE 9-3 78 -, - 7879-78378 -3 783 7-7877 -3 788-3 7893-3 783 9-783 -3 78-783 - 78-789 - 787-3 787-3 78808-9 780-3 78079-7803 - 7833 -, - 787-9 7873-3 7873-3 788 9-3 7888-78889 7-78700 -3 78708-7870 3-3 787 3-3 78773 3-3 787 3-3 78730 3-3 7878 3-3 787 3-3 78789-3 78773-3 788 7-3 7893-3 789388 -, 7-7898CE 9-78993CE 9-78970CE 78979CE 9-3, 9-9-3, 9-78977CE 9-3 79 3-3 799 3-3 7937 3-3 79 3-3 79 3-3 79-7977 -7 7937-7 7988 9-3 79373 0-3, 0-7933 0-3, 0-79388 9-3 793 7939 0-3, 0-0-3, 0-79 -3 79 7- i- 30CE 0/0
Part No. Page No. Part No. Page No. Part No. Page No. 7938-7 793-7 797 7977 0-3, 0-0-3, 0-79780 0-3, 0-797 - 79770-3 8088 7-3 80893-3 97CE - 30CE 0/0 i-3