500A & 800A Jumpstarter Owner s Manual WARNING: Read carefully and understand all ASSEMBLY AND OPERATION INSTRUCTIONS before operating. Failure to follow the safety rules and other basic safety precautions may result in serious personal injury. Items #53013 & #53014 SAVE THESE INSTRUCTIONS
Thank you very much for choosing a Strongway product! For future reference, please complete the owner s record below: Serial Number/Lot Date Code: Purchase Date: Save the receipt, warranty, and this manual. It is important that you read the entire manual to become familiar with this product before you begin using it. This jumpstarter is designed for certain applications only. Northern Tool & Equipment is not responsible for issues arising from modification or improper use of this product such as an application for which it was not designed. We strongly recommend that this product not be modified and/or used for any application other than that for which it was designed. For technical questions, please call 1-800-222-5381. Page 2 of 15
Table of Contents Intended Use... 4 Specifications #53013... 4 Specifications #53014... 4 Important Safety Information... 5 Specific Operation Warnings... 7 First Aid... 7 Main Parts of Product... 8 Before Each Use... 8 Operating Instructions... 9 Recharging the Battery... 12 Maintenance... 12 Troubleshooting... 13 Parts List... 13 Replacement Parts... 13 Limited Warranty... 14 Page 3 of 15
Intended Use The Strongway 500A/800A Jumpstarter is easy to use and designed for years of reliable service. It can run many DC appliances whenever you need power for work or play, at home, or on the road. The 500A/800A jumpstarter has a battery inside and is designed for jumpstarting SUVs, trucks, and vans. The Strongway jumpstarter can: Power 12V DC appliances Power 5V USB appliances Jumpstart vehicle engines Over load protection for 12V DC outlet LED light for emergency Note: The jumpstarter battery gradually discharges when left idle. Lead-acid batteries must be charged at least once every 90 days even if the battery is not in use, especially in a warm environment. Leaving a battery in a discharged state, or not recharging every 90 days, may result in permanent damage to the battery and poor boosting performance. Abbreviations and Acronyms A Ampere ma Milli-Ampere AC Alternating Current V Volt Ah Amp-hours LED Light-Emitting Diode DC Direct Current Specifications #53013 12V DC Power Section Boost Ampere 500 Instantaneous Cranking Amps Battery 20Ah 12V Sealed Lead-acid Battery Jump Start Cables (size/length) 6AWG / 2Ft AC Charging Adapter 15V 400mA 12V DC Power Socket 20A max. (fuse protected) USB Output 3.1A Shared for 2 USB Ports Physical Specifications Ambient Operating Temperature Range 32-104 (0-40 ) Storage Temperature Range 32-86 (0-30 ) Package Dimensions L x W x H 39 X 20 X 28cm Weight 11 lbs. (5 kg.) Specifications #53014 12V DC Power Section Boost Ampere 800A Peak Amps Battery 22Ah 12V Sealed Lead-acid Battery Jump Start Cables (size/length) 6AWG / 2Ft AC Charging Adapter 15V 400mA 12V DC Power Socket 20A max. (fuse protected) USB Output 3.1A Shared for 2 USB Ports Physical Specifications Ambient Operating Temperature Range 32-104 (0-40 ) Storage Temperature Range 32-86 (0-30 ) Dimensions L x W x H 39 X 20 X 28cm Weight 13.8 lbs. (6.3 kg.) Page 4 of 15
Important Safety Information Read and understand all instructions. Failure to follow all instructions may result in serious injury or property damage. The warnings, cautions, and instructions in this manual cannot cover all possible conditions or situations that could occur. Exercise common sense and caution when using this jumpstarter. Always be aware of the environment and ensure that the jumpstarter is used in a safe and responsible manner. Do not allow persons to operate or assemble the jumpstarter until they have read this manual and have developed a thorough understanding of how it works. Do not modify this product in any way. Unauthorized modification may impair the function and/or safety and could affect the life of the product. There are specific applications for which the product was designed. Use the right jumpstarter for the job. DO NOT attempt to force small equipment to do the work of larger industrial equipment. There are certain applications for which this equipment was designed. It will be safer and do a better job at the capacity for which it was intended. DO NOT use this equipment for a purpose for which it was not intended. Industrial or commercial applications must follow OSHA requirements. This jumpstarter may contain chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. WORK AREA SAFETY Inspect the work area before each use. Keep work area clean, dry, free of clutter, and well lit. Cluttered, wet, or dark work areas can result in injury. Using the jumpstarter in confined work areas may put you dangerously close to cutting tools and rotating parts. Do not use the jumpstarter where there is a risk of causing a fire or an explosion; e.g., in the presence of flammable liquids, gases, or dust. The product can create sparks, which may ignite the flammable liquids, gases, or dust. Keep children and bystanders away from the work area while operating the jumpstarter. Do not allow children to handle the jumpstarter. PERSONAL SAFETY Risk of explosive gases. Working in the vicinity of a lead acid battery is dangerous. Batteries generate explosive gases during normal battery operation. Do not smoke, use matches, or a cigarette lighter while near batteries. Do not handle the battery while wearing vinyl clothing. The static discharge from vinyl clothing rubbing together may ignite explosive gases, causing injury and/or property damage. Page 5 of 15
Stay alert, watch what you are doing, and use common sense when operating the jumpstarter. Do not use the jumpstarter while you are tired or under the influence of drugs, alcohol, or medication. A moment of inattention while operating the jumpstarter may result in serious personal injury. Dress properly. Do not wear loose clothing, dangling objects, or jewelry. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewelry, or long hair can be caught in moving parts. Air vents on the jumpstarter often cover moving parts and should be avoided. Wear the proper personal protective equipment when necessary. Use ANSI Z87.1 compliant safety goggles (not safety glasses) with side shields, or when needed, a face shield. Use a dust mask in dusty work conditions. Also use non-skid safety shoes, hardhat, gloves, dust collection systems, and hearing protection when appropriate. This applies to all persons in the work area. Do not overreach. Keep proper footing and balance at all times. Ensure the power switch is off prior to plugging in the unit. ELECTRICAL SAFETY Grounded tools must be plugged into an outlet properly installed and grounded in accordance with all codes and ordinances. Never remove the grounding prong or modify the plug in any way. Do not use any adapter plugs. Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded. If the tools should electrically malfunction or break down, grounding provides a low resistance path to carry electricity away from the user. Double insulated tools are equipped with a polarized plug (one blade is wider than the other). This plug will fit in a polarized outlet only one way. If the plug does not fit fully in the outlet, reverse the plug. If it still does not fit, contact a qualified electrician to install a polarized outlet. Do not change the plug in any way. Double insulation eliminates the need for the three wire grounded power cord and grounded power supply system. Avoid body contact with grounded surfaces such as pipes, radiators, ranges, and refrigerators. There is an increased risk of electric shock if your body is grounded. Do not expose the unit to rain or wet conditions. Water entering will increase the risk of electric shock. Do not abuse the power cord. Never use the power cord to carry the jumpstarter or pull the plug from an outlet. Keep the power cord away from heat, oil, sharp edges, or moving parts. Replace damaged power cords immediately. Damaged power cords increase the risk of electric shock. CAUTION JUMPSTARTER USE AND CARE Do not force the jumpstarter. Products do a better job and are safer when used in the manner for which they are designed. Plan your work, and use the correct product for the job. Check for damaged parts before each use. Carefully check that the jumpstarter will operate properly and perform its intended function. Replace damaged or worn parts immediately. Never operate the jumpstarter with a damaged part. Do not use a jumpstarter with a malfunctioning switch. Any unit that cannot be controlled with the power switch is dangerous and must be repaired by an authorized service representative before using. Disconnect the power/air supply from the product and place the switch in the off position before making any adjustments, changing accessories, or storing the jumpstarter. Store the jumpstarter when it is not in use. Store it in a dry, secure place out of the reach of Page 6 of 15
children. Inspect the unit for good working condition prior to storage and before re-use. Use only accessories that are recommended by the manufacturer for use with your jumpstarter. Accessories that may be suitable for one product may create a risk of injury when used with another unit. Never use an accessory that has a lower operating speed or operating pressure than the unit itself. Do not leave the jumpstarter running unattended. Specific Operation Warnings Do not use the unit for charging dry-cell batteries that are commonly used with home appliances. These batteries may burst and cause injury and/or property damage. Use the unit for charging/boosting a lead-acid battery only. An incorrect connection may cause sparking. Ensure that you have the proper polarity before jump starting. Vehicles that have on-board computer systems may be damaged if vehicle battery is jump started. Before jump starting, read the vehicle s owner s manual to confirm that external starting assistance is suitable. Wear ANSI Z87.1 compliant safety goggles during use. Do not smoke or allow a spark or flame in the vicinity of the vehicle battery or jumpstarter. Remove all metal items such as jewelry and watches when working with a lead acid battery. A lead acid battery can produce a short circuit current high enough to cause injury, Always battery clamps when not in use. Never touch battery clamps together. This can cause dangerous sparks, power arcing and/or explosion. Always disconnect the negative jumper cable first, followed by the positive jumper cable. Do not expose the battery to fire or extreme heat. Doing so may result in the battery exploding, causing injury. Do not operate the power pack in a closed area or restrict ventilation in any way. Use for jump starting a 12 volt battery only. Do not connect to a 6 volt or 24 volt battery system. This system is not designed to be used as a replacement for vehicular battery. Do not attempt to operate a vehicle that does not have a battery installed. Excessive engine cranking can damage a vehicle s starter motor. If the engine fails to start after recommended number of attempts, discontinue jump-start procedures. Do not use this jumpstarter on a watercraft. It is not rated for marine applications. Keep this unit upright while storing, using, and recharging. To prevent damage to the jumpstarter, keep it out of direct sunlight, direct heat, and moisture. Not for use by or around children. First Aid SKIN: if battery acid contacts skin or clothing, wash immediately with soap and water for at least 10 minutes. If redness, pain, or irritation occurs, seek medical attention. Page 7 of 15
EYES: if battery acid comes in contact with eyes, flush eyes immediately, for a minimum of 15 minutes and seek immediate medical attention. Main Parts of Product REF. Subassembly 1 Boosting On/OFF Switch 2 Fuse for DC socket 3 Positive boosting cable 4 Work light off button 5 Work light SOS 6 Work light Strobe 7 Work light on button 8 12V DC sockets 9 Handle 10 Work light 11 LCD display 12 Charging port 13 4 USB ports ( 3.1A share for 2 USBs) 14 Battery check button 15 On/Off switch for left 2 USBs 16 On/Off switch for right 2 USBs 17 12V DC On/OFF switch 18 Negative boosting cable 19 Reverse connection indicator (red) 20 Correct connection indicator (green) Before Each Use Page 8 of 15
Charge unit fully prior to each use. Follow all instructions published by the battery manufacturer and the manufacturer of the equipment in which the battery is installed. Make sure the area around the battery is well-ventilated. Never smoke or allow a spark or flame in vicinity of the engine or batteries. Batteries contain acid and produce explosive gases. Shield eyes and face from batteries at all times. An incorrect connection may cause sparking, igniting explosive gases and causing severe injury. Make sure you have the proper polarity before jump starting. Before use: Ensure the vehicle's batter is 12 V. Ensure the vehicle's electrical systems are off. Remove all jewelry and metallic items such as rings, bracelets, necklaces, and watches when working with batteries. Batteries produce a short-circuit current high enough to cause severe injury when touched. Keep plenty of fresh water, soap and a supply of baking soda on hand in the area of the batteries in case of contact with battery acid. Baking soda neutralizes lead acid battery electrolyte. The product is supplied with a rechargeable, sealed lead acid battery. This battery is selfcontained and not consumer replaceable. Batteries must be disposed of properly when they no longer hold a charge. Operating Instructions SPARK AND EXPLOSION HAZARD Risk of explosive gases. Working in the vicinity of a lead acid battery is dangerous. Batteries generate explosive gases during normal battery operation. Do not smoke, use matches, or a cigarette lighter while near batteries. Do not handle the battery while wearing vinyl clothing. The static discharge from vinyl clothing rubbing together may ignite explosive gases, causing injury and/or property damage. Do not operate the jumpstarter in compartments containing batteries or flammable materials, or in locations that require ignition-protected equipment. The 12V DC outlet does not automatically turn off the power supply to the DC appliance, even if the internal battery of jumpstarter is discharged. Disconnect the 12V DC appliances after use to avoid over discharge of jumpstarter s internal battery. Operating 12V DC Appliances 1. Check battery capacity status by pushing the BATTERY button to ensure that the battery is fully charged. 2. Press the DC button to activate the DC sockets. You can see the indication on the LCD screen. Then open the DC outlet plastic cover. 3. Plug the power cord of DC appliance into the DC socket. 4. Turn ON the DC appliance. 5. Press the DC button to turn off DC power. Page 9 of 15
6. Recharge the jumpstarter immediately after use. Refer to Recharging the Jumpstarter with AC Charger. Operating USB Appliances CAUTION EQUIPMENT DAMAGE Never connect the USB power port directly to a computer USB outlet. Doing so may cause damage to both the power port and USB outlet. Using the USB Port 1. Check battery capacity status by pushing the BATTERY button to ensure that the battery is fully charged. 2. Plug one end of USB cable (not provided) into the USB power port and other end to the USBchargeable device (e.g., MP3 player). 3. Press the USB button to turn on the USB power. There will be an indication light on LCD screen to advise the USB power ports are activated. 4. Press the USB button again to turn off USB after use. Failure to do so may discharge the internal battery to dead. 5. Recharge the jumpstarter immediately after use. Operating the LED Light 1. Press the Light ON button to turn on the LED light 2. The LED light has multiple functions. Press the desired light function button to select the desired function. 3. Turn off the LED light after use. Failure to do so may discharge the internal battery to dead. 4. Recharge the jumpstarter immediately after use. Jumpstarting an Engine 1. Make sure your vehicle is a negative ground system. If it is a positive ground system vehicle or you are unsure, please consult the vehicle s owner s manual. 2. Check the battery status before boosting engine by pressing BATTERY button. 3. Turn off the vehicle and all accessories in the vehicle. 4. Engage the park/emergency brake of the vehicle. 5. Engage the transmission in park mode for an automatic transmission vehicle or engage the transmission in neutral for a manual transmission vehicle. 6. Place the jumpstarter on a flat, stable surface close to the battery of the vehicle. 7. Connect the negative (black) clamp from the jumpstarter to the chassis of the vehicle. 8. Connect the positive (red) clamp from the jumpstarter to the positive (+) terminal of the battery in the vehicle. 9. If the connection is correct, the green indicator on positive side panel is on, the move to step 11. Page 10 of 15
10. Disconnect the clamps from the battery of the vehicle if the connections are reversed (RED reverse polarity indicator is ON and alarm is sounding) and repeat the steps 7, 8 and 9, then proceed to step 11. 11. Turn ON the jumpstarter s boosting ON/OFF switch when the correct connection indicator is on. Crank the engine for 1 3 seconds or until it starts, whichever is first. 12. Turn OFF the boosting ON/OFF switch after using the unit. 13. Disconnect the positive (red)(+) clamp and then the negative(black)( ) clamp from the battery of the vehicle. 14. Store the clamps separately after use. 15. Recharge the jumpstarter immediately after use. Allow the jumpstarter to cool down for at least 3 minutes after each boost. Follow these instructions carefully for boosting your vehicle. The instructions may be different from those mentioned for other boosting products or cables. Do not crank the engine for more than 5 seconds. The jumpstarter feature is designed only for short term operation. Failure to comply may cause damage to the device. CAUTION EQUIPMENT DAMAGE Use only the supplied boost cables to boost a vehicle that has a 12V starting battery. Ensure that the jumpstarter is placed away from the moving parts of the engine and jumpstarter power ON/OFF switch is in OFF position. Make sure the cable clamps are connected correctly to the battery terminals. A reversed polarity connection (positive to negative) may cause a spark and damage the equipment. If the cable clamps are connected in reverse, the reverse polarity LED indicator glows red and the audible alarm will sound. Ensure that the jumpstarter and the cables are away from the belts, fans or any other moving part of the engine. Page 11 of 15
Recharging the Battery Always ensure that internal battery is fully charged. Do not overcharge the battery. Leaving a battery in a discharged state or without recharging every 90 days may result in permanent damage to the battery and poor boosting performance. Do not use the AC or DC outlets while the power pack is being charged. Doing so may damage the charging adapter. Do not attempt to recharge the internal battery if it is frozen. Use the supplied AC charger to recharge the unit. Recharge the unit every 90 days to maintain maximum battery capacity and extend unit life. Recharging the Jumpstarter 1. Turn off all accessories before recharging. 2. Plug one end of included AC charger into charging input port of the jumpstarter and other end to 115 V AC electrical socket. 3. The charging status will be displayed on LCD screen. Do not unplug the power cord until the battery is fully charged. It may take 30 hours or more to fully recharge the jumpstarter battery provided the voltage is 115 V AC. Maintenance Maintain the jumpstarter by adopting a program of conscientious repair and maintenance in accordance with the following recommended procedures. It is recommended that the general condition of any jumpstarter be examined before it is used. Keep your jumpstarter in good repair. Keep handles dry, clean, and free from oil and grease. The following chart is based on a normal operation schedule. Maintenance Interval Before operating or after using Maintenance Point Clean the exterior surface of the jumpstarter with a damp cloth to prevent accumulation of dust and dirt. Make sure USB/LED/DC is OFF. Make sure ON/OFF Power Switch to OFF position after use. After using Make sure disconnecting the 12V DC appliances after use to avoid over discharge of jumpstarter s internal battery. Make sure the plastic covers on the 12V DC outlet are closed after use. Extending battery lifespan Recharge the battery at least once every 90 days. This will extend the durability and efficiency of the battery. Page 12 of 15
Troubleshooting Use the table below to troubleshoot problems before contacting service personnel or your local dealer. If the problem continues after troubleshooting, call your local dealer for assistance. Failure Possible Cause Corrective Action The jumpstarter does not boost vehicle No charging indication on LCD screen when recharging. The unit cannot be fully charged after 72 hours. The alarm sounds and reverse polarity indicator is ON. That battery in the jumpstarter is not fully charged. The engine start capacity exceeds the jumpstarter s boosting capacity. The battery of the jumpstarter is damaged. Battery of the vehicle is damaged. No AC power at the AC wall outlet. The AC charger is Faulty. The output of the AC charger is low. The internal battery is permanently damaged. Switches are in the ON position or DC loads are connected. The jump start cables are connected incorrectly. Fully charge the jumpstarter. Use a higher capacity jumpstarter. Replace the jumpstarter s battery. Replace the vehicle battery. Ensure power is available at the AC wall outlet. Replace the 115 V AC charger. Replace the 115 V AC charger. Check the battery at a car maintenance workshop. Place all switches in OFF position and disconnect all DC loads. Connect the jump start cables the correct way. Parts List Reference Part Description Quantity 1 Jumpstarter unit 1 2 Ac charger 1 3 Manual 1 Replacement Parts For replacement parts and technical questions, please call Customer Service at 1-800-222-5381. Not all product components are available for replacement. The illustrations provided are a convenient reference to the location and position of parts in the assembly sequence. When ordering parts, the following information will be required: item description, item model number, item serial number/item lot date code, and the replacement part reference number. The distributor reserves the rights to make design changes and or improvements to product lines and manuals without notice. Page 13 of 15
Limited Warranty Northern Tool and Equipment Company, Inc. ("We'' or '"Us'') warrants to the original purchaser only ("You'' or Your ) that the Strongway product purchased will be free from material defects in both materials and workmanship, normal wear and tear excepted, for a period of one year from date of purchase. The foregoing warranty is valid only if the installation and use of the product is strictly in accordance with product instructions. There are no other warranties, express or implied, including the warranty of merchantability or fitness for a particular purpose. If the product does not comply with this limited warranty, Your sole and exclusive remedy is that We will, at our sole option and within a commercially reasonable time, either replace the product or product component without charge to You or refund the purchase price (less shipping). This limited warranty is not transferable. Limitations on the Warranty This limited warranty does not cover: (a) normal wear and tear; (b) damage through abuse, neglect, misuse, or as a result of any accident or in any other manner; (c) damage from misapplication, overloading, or improper installation; (d) improper maintenance and repair; and (e) product alteration in any manner by anyone other than Us, with the sole exception of alterations made pursuant to product instructions and in a workmanlike manner. Obligations of Purchaser You must retain Your product purchase receipt to verify date of purchase and that You are the original purchaser. To make a warranty claim, contact Us at 1-800-222-5381, identify the product by make and model number, and follow the claim instructions that will be provided. The product and the purchase receipt must be provided to Us in order to process Your warranty claim. Any returned product that is replaced or refunded by Us becomes our property. You will be responsible for return shipping costs or costs related to Your return visit to a retail store. Remedy Limits Product replacement or a refund of the purchase price is Your sole remedy under this limited warranty or any other warranty related to the product. We shall not be liable for: service or labor charges or damage to Your property incurred in removing or replacing the product; any damages, including, without limitation, damages to tangible personal property or personal injury, related to Your improper use, installation, or maintenance of the product or product component; or any indirect, incidental or consequential damages of any kind for any reason. Assumption of Risk You acknowledge and agree that any use of the product for any purpose other than the specified use(s) stated in the product instructions is at Your own risk. Governing Law This limited warranty gives You specific legal rights, and You also may have other rights which vary from state to state. Some states do not allow limitations or exclusions on implied warranties or incidental or consequential damages, so the above limitations may not apply to You. This limited warranty is governed by the laws of the State of Minnesota, without regard to rules pertaining to conflicts of law. The state courts located in Dakota County, Minnesota shall have exclusive jurisdiction for any disputes relating to this warranty. Page 14 of 15
Distributed by: Northern Tool & Equipment Company, Inc. Burnsville, Minnesota 55306 www.northerntool.com Made in China Page 15 of 15