42in. Sweeper. Owner s Manual

Transcription

1 42in. Sweeper Owner s Manual WARNING: Read carefully and understand all ASSEMBLY AND OPERATION INSTRUCTIONS before operating. Failure to follow the safety rules and other basic safety precautions may result in serious personal injury Item # SAVE THESE INSTRUCTIONS

2 Thank you very much for choosing a Strongway product! For future reference, please complete the owner s record below: Serial Number/Lot Date Code: Purchase Date: Save the receipt, the warranty, and this manual. It is important that you read the entire manual to become familiar with this product before you begin using it. This 42 Sweeper is designed for certain applications only. Northern Tool and Equipment cannot be responsible for issues arising from modification or use of this product in an application for which it was not designed. We strongly recommend that this product not be modified and/or used for any application other than that for which it was designed. For technical questions, please call Page 2 of 19

3 Table of Contents Intended Use... 4 Technical Specifications... 4 Important Safety Information... 4 Specific Operation Warnings... 6 Assembly... 7 Operating Instructions Maintenance Parts Diagram Parts List Replacement Parts Limited Warranty Page 3 of 19

4 Intended Use This 42 Sweeper allows dumping from the driver s seat and folds up for compact storage. Technical Specifications Property Working Width 42 Bag Capacity 13 cu. ft. Wheel Size 10.5 Sweep Ratio 4:1 Specification Important Safety Information Read and understand all instructions. Failure to follow all instructions may result in serious injury or property damage. The warnings, cautions, and instructions in this manual cannot cover all possible conditions or situations that could occur. Exercise common sense and caution when using this tool. Always be aware of the environment and ensure that the tool is used in a safe and responsible manner. Do not allow persons to operate or assemble the product until they have read this manual and have developed a thorough understanding of how it works. Do not modify this product in any way. Unauthorized modification may impair the function and/or safety and could affect the life of the product. There are specific applications for which the product was designed. Use the right tool for the job. DO NOT attempt to force small equipment to do the work of larger industrial equipment. There are certain applications for which this equipment was designed. It will do the job better and more safely at the capacity for which it was intended. DO NOT use this equipment for a purpose for which it was not intended. Industrial or commercial applications must follow OSHA requirements. WORK AREA SAFETY Inspect the work area before each use. Keep work area clean, dry, free of clutter, and well lit. Cluttered, wet, or dark work areas can result in injury. Using the aerator in confined work areas may put you dangerously close to other cutting tools and rotating parts. Do not allow the aerator to come into contact with an electrical source. The tool is not insulated and contact will cause electrical shock. Keep children and bystanders away from the work area while operating the tool. Do not allow children to handle the aerator. Be aware of all power lines, electrical circuits, water pipes, and other mechanical hazards in your work area. Some of these hazards may be hidden from your view and may cause personal injury and/or property damage if contacted. Page 4 of 19

5 PERSONAL SAFETY Stay alert, watch what you are doing, and use common sense when operating the tool. Do not use the tool while you are tired or under the influence of drugs, alcohol, or medication. A moment of inattention while operating the tool may result in serious personal injury. Dress properly. Do not wear loose clothing, dangling objects, or jewelry. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewelry, or long hair can be caught in moving parts. Air vents on the tool often cover moving parts and should be avoided. Wear the proper personal protective equipment when necessary. Use ANSI Z87.1 compliant safety goggles (not safety glasses) with side shields, or when needed, a face shield. Use a dust mask in dusty work conditions. Also use non-skid safety shoes, hardhat, gloves, dust collection systems, and hearing protection when appropriate. This applies to all persons in the work area. Do not overreach. Keep proper footing and balance at all times. Do not use the tool when tired or under the influence of drugs, alcohol or medication. Remove keys or wrenches before connecting the tool to an air supply, power supply, or turning on the tool. A wrench or key that is left attached to a rotating part of the tool may cause personal injury. Secure the work with clamps or a vise instead of your hand when practical. This safety precaution allows for proper tool operation using both hands. SWEEPER USE AND CARE Do not force the aerator. Sweepers do a better and safer job when used in the manner for which they are designed. Plan your work and use the correct sweeper for the job. Check for damaged parts before each use. Carefully check that the sweeper will operate properly and perform its intended function. Replace damaged or worn parts immediately. Never operate the aerator with a damaged part. Store the sweeper when it is not in use. Store it in a dry, secure place out of the reach of children. Inspect the sweeper for good working condition prior to storage and before re-use. Use only accessories that are recommended by the manufacturer for use with your sweeper. Accessories that may be suitable for one aerator may create a risk of injury when used with another sweeper. Do not leave the sweeper or tow vehicle running unattended. Inspect the sweeper damage or excessive wear before each use. If you find damage, do not use the sweeper. Page 5 of 19

6 Specific Operation Warnings CRUSHING HAZARD Implement is heavy. Be careful when moving or lifting as hands, finders, feet, and other body parts can be crushed. DO NOT exceed this implement s maximum speed of 5 MPH. Exceeding this speed may result in loss of control during transport or braking. Distribute the load evenly. Use the sweeper on flat and level surfaces. Pulling a load on a slanted or uneven surface can result in loss of control. Never attach the hopper tube to any part of your body or clothing. Never hold onto the rope while towing the sweeper. Attach the rope to the towing vehicle to keep it away from wheels and rotating parts. Never allow riders on equipment. Keep bystanders at least 20 feet away while operating. Operate from tractor seat only. Lower equipment to ground, stop engine, remove key and set brake before dismounting tractor. DO NOT use if equipment is damaged. Repair equipment before continuing use. Keep seat belt securely fastened while operating. Falling off can result in impalement or being run over. Store out of reach of children. Not for use by or around children. If equipped, parking stands must be functional, kept in good repair, and stored on the unit. Park and store on a hard, level surface. FALLING OFF CAN RESULT IN BEING RUN OVER Tractor must be equipped with Roll Over Protection Structure (or ROPS CAB) and seat belt. Keep foldable ROPS system in locked up position at all times. Keep seat belt securely fastened. Never allow riders on equipment. RAISED EQUIPMENT CAN DROP AND CRUSH Before working underneath, follow all instructions and safety rules in operator s manual and securely block all corners of equipment with jack stands. Securely blocking prevents equipment dropping from mechanical component failures. FALLING OFF OR FAILING TO BLOCK SECURELY CAN RESULT IN SERIOUS INJURY OR DEATH Page 6 of 19

7 Assembly STEP 1: Move Tow Bar into Position Qty 2 Bolt 3/8 x 2 (Q4) Qty 2 Lock Nut 3/8 (Q5) Qty 1 Flat Washer 3/8 (Q6) Attach Bolt (Q4), Lock Nut (Q5) and Flat Washer (Q6) to the middle of the Tow Bar. Wait to tighten connections. Bolt, Lock Nut and Flat Washer Figure 1 STEP 2: ATTACH THE QUICK LEVER HANDLE TO THE TOW BAR Parts Needed Qty 1 Tow Bar (A6) Qty 1 Slotted Pan Head Screw 1/4 x 3/4"(A7) Qty 1 Hex Bolt 1/4 x 3/4" (59) Qty 2 Hex Lock Nut 1/4 (11) Quick Lever Handle Make sure the Tow Bar is in position as shown in Figure 2. Align the holes in the Quick Lever Handle (A9) to the Tow Bar (A6). Attach with hardware from Step 1. Align the holes in the Quick Lever Handle (A) to the Main Sweeper Body. Attach with Slotted Pan Head Screw (A7), Hex Bolt (59), and Hex Lock Nut (11). Hand tighten all connections. Be sure to test the handle to assure all parts move freely. Main Sweeper Body Tighten connections. Figure 2 Tow Bar Page 7 of 19

8 ASSEMBLING THE SWEEPER BAG STEP 3: INSERT MAIN HOPPER TUBE TOP SIDE Qty 1 Hopper Bag (67) Qty 1 Main Hopper Tube (66) Insert one Main Hopper Tube (66) through the loops in top of Hopper Bag (67). See Figure 3. Figure 3 STEP 4: ATTACH UPPER HOPPER TUBES to MAIN HOPPER TUBE TOP SIDE Qty 2 UPPER Hopper Tubes (63 & 72) Main Hopper Tube Qty 2 Hex Bolt 1/4" x 1-1/2 (38) Qty 2 Hex Lock Nut 1/4" (11) Connect UPPER Hopper Tubes (63 & 72) to Main Hopper Tube (66) using Hex Bolts (38) and Hex Lock Nuts (11). Do not overtighten. See Figure 4. UPPER Hopper Tube Figure 4 STEP 5: ATTACH LOWER HOPPER TUBES to MAIN HOPPER TUBE BOTTOM SIDE Qty 2 LOWER Hopper Tubes (62 & 76) Qty 2 Flat Washers 1/4 (A15) Main Hopper Qty 2 Hex Bolt 1/4 X 1-1/2 (38) Tube Qty 2 Hex Lock Nut 1/4" (11) Connect the two LOWER Hopper Tubes (62 & 76) to Main Hopper Tube (66). IMPORTANT: Wait to use nut and bolt. Slide the Lower Hopper LOWER Hopper Tubes into bottom Tube of hopper bag. Attach using Flat Washer (A15) and Hex Bolt (38). Insert the bolt from bottom of Hopper Bag through the assembled tubes. Tighten with Hex Lock Nuts (11). See Figure 5. Figure 5 Page 8 of 19

9 Inside top of Hopper Bag STEP 6: ATTACH REAR BAG SUPPORT BRACKET Qty 1 Rear Bag Support Bracket (B4 & B5) Qty 2 Carriage Bolt 1/4" X 1-1/2 (B2) Qty 2 Carriage Bolt 1/4 X 5/8 (19-2) Qty 2 Hex Lock Nut 1/4" (11) Qty 1 Bolt 1/4 X 5/8 (B7) Qty 1 Wing Nut (B6) Assemble the Rear Bag Support Brackets (B4 & B5) using Carriage Bolt (19-2), Bolt (B7) and Wing Nut (B6). Rear Bag Support Brackets Connect the Rear Bag Support Bracket Assembly to the top and bottom Main Hopper Tubes using Carriage Bolt (B2) and Hex Lock Nut (11). See Figure 6. Bolt Wing Nut Carriage Bolt Figure 6 STEP 7: CONNECT UPPER & LOWER TUBES Qty 2: Clevis Pin P (75) Qty 2: Hair Cotter Pin (3) Connect the ends of the Lower Hopper Tubes to the ends of the Upper Hopper Tubes using two Clevis Pins P (75) inserted from the inside and two Hair Cotter Pins (3). Step 8: Insert Hopper Support Rod Here Figure 7 Step 7: Connect with Clevis Pin and Cotter Pin Step 9: Insert Front Hopper Securing Bar here STEP 8: INSTALL HOPPER BAG SUPPORT ROD Qty 1 Hopper Bag Support Rod (70) Insert Hopper Bag Support Rod (70) through the top front of bag. Insert each end of the Hopper Bag Support Rod into the Hopper Tubes. Holes are pre-drilled in the Hopper Tubes. The Hopper Bag Support Rod will have a slight bend to hold it tight between Hopper Tubes. See Figure 7. Page 9 of 19

10 STEP 9: INSERT FRONT HOPPER SECURING BAR Qty 1 Front Hopper Metal Bar (74) Qty 2 Clevis Pin (61) Qty 2 Hair Cotter Pin (22) Insert the Front Hopper Metal Bar (74) into the stitched sleeve on the front edge of the Hopper Bag bottom. Connect the Front Hopper Metal Bar (74) to the Lower Hopper Tubes with two Clevis Pins (61) and two Hair Cotter Pins (22). See Figure 7. STEP 10: ATTACH BAG MOUNT TUBES Qty 2 Bag Mount Tubes (71) Qty 2 Clevis Pin R (17) Qty 2 Hair Cotter Pin (3) IMPORTANT: Note direction of tubes. The bend/angle points down. Connect the Bag Mount Tubes (71) to the Upper Hopper Tubes using a Clevis Pin R (17) and a Hair Cotter Pin (3). Insert the Clevis Pin from outside of bag. The Hair Cotter Pin should be on the inside of bag. See Figure 10. Step 10: Insert Clevis Pin (17) from this side. Hair Cotter Pin (22) should be on inside. Bag Mount Tubes STEP 11: ATTACH BAG TO SWEEPER Qty 2 Clevis Pin Q (61) Qty 2 Hair Cotter Pin (22) Align the ends of the Bag Mount Tubes with the ends of the Sweeper Hitch Tubes and fasten with the Clevis Pin R (61) on the outside and the Hair Cotter Pin (22) on the inside. Attach on each side. See Figure 11. Step 12: Attach rope here Figure 10 Clevis Pin (17) Hair Cotter Pin (3) Clevis Pin (61) Hair Cotter Pin (22) Clevis Pin (17) Hair Cotter Pin (3) Clevis Pin (61) Hair Cotter Pin (22) Step 11: Attach Bag Mount Tubes here STEP #12 ATTACH ROPE Tie the rope to the open area at the top center of the Hopper Bag Frame. See Figure 11. Figure 11 Page 10 of 19

11 Operating Instructions For best sweeping results, do not tow over 3 to 5 mph. Use hitch spacers to help keep hitch level to ground. ALWAYS try to keep sweeper level. BRUSH HEIGHT ADJUSTMENT To adjust your sweeper brushes to the best operating height, loosen the adjustment knob and push down on the height adjustment lever to raise the brush. The best adjustment is when the brush setting is 1/2 down into the grass. Always mow the grass to an even height before sweeping. SWEEPING SPEED Try a starting speed of approximately 3 mph (third gear on most tractors). Depending on the conditions, it may be necessary to adjust the sweeping speed in order to achieve the best results. DUMPING OF SWEEPER Your sweeper can be dumped easily without getting off the rider or tractor. Simply pull the rope forward to dump the hopper. Always empty hopper after each use. Maintenance Maintain your sweeper. It is recommended that the general condition of any sweeper be examined before it is used. Keep your sweeper in good repair by adopting a program of conscientious repair and maintenance in accordance with the recommended procedures found in this manual. Properly maintained sweepers are less likely to bind and are easier to control. Keep handles dry, clean, and free from oil and grease. Page 11 of 19

12 Parts Diagram Main Sweeper Parts REF# Part listing Description Qty REF# Part listing Description Qty A Main sweeper body 1 I 74 Front hopper metal bar 1 B 67 Hopper bag 1 J 71 Bag mount tube 2 E 76 Front lower hopper tube right 1 K A2 Lever mount bracket 1 E 62 Front lower hopper tube left 1 L A6 Tow bar 1 F 72 Front upper hopper tube right 1 M A9 Quick lever handle F 63 Front upper hopper tube left 1 O B4/B5 Rear bag support bracket G 66 Main hopper tube 2 68 Rope (not pictured) H 70 Hopper support rod 1 Page 12 of 19

13 Hardware Parts Listing REF # Part # Description Qty. REF # Part # Description Qty. A 9 Hex Bolt, 3/8 X 3 M 5 Hitch Spacer Tube B 7 Hex Bolt, 5/16 X 2 N 3 Hair Cotter Pin (Ø3 Thickness) C 20 Hex Bolt, 5/16 X 1-1/2 O 22 Hair Cotter Pin (Ø2 Thickness) D 38 Hex Bolt, 1/4 X 1-1/2 P 75 Clevis Pin P, Ø9.5 7/8 long E B-2 Carriage Bolt,1/4 X 1-1/2 Q 61 Clevis Pin Q, Ø6 1-1/8 long F 18 Hex Bolt, 5/16 X 5/8 R 17 Clevis Pin R, Ø /8 long G 1 Hex Lock Nut, 5/16 Y 10 Hitch Pin H 11 B6 Hex Lock Nut, 1/4 Wing Nut (not shown) J A15 Flat Washer, 1/4 Z A7 Flat hex head bolt 1/4 x 3/4 Page 13 of 19

14 Page 14 of 19

15 17 17 #4 & #6 welded on Tow Bar Page 15 of 19

16 Parts List Part No. Description Qty. Part No. Description Qty. 1 Hex Lock Nut, 5/16" 8 58 Retainer, Brush(single) 12 3 Hair Cotter Pin, Ø Hex Bolt, 1/4" x 3/4" 14 4 Hitch Bracket (Straight) 1 60 Hex Bolt, 3/16" x 1" 6 5 Hitch Spacer Tube 2 61 Clevis Pin Q, Ø6x Hitch Bracket 1 62 Lower Hopper Frame Tube(L.H) 1 7 Hex Bolt, 5/16" x 2" 2 63 Upper Hopper Frame Tube(L.H) 1 10 Hitch Pin Ø Main Hopper Tube (Rear) 2 11 Hex Lock Nut, 1/4" Hopper Bag 1 17 Clevis Pin R, Ø /8 long 2 68 Hopper Rope 1 18 Hex Bolt, 5/16" x 5/8" 4 69 Vinyl Cap 2 19 Screw 3/16 x 1/2" 8 70 Hopper Bag Support Rod Pan Head Screw 1/4 x 1/ Bag Mount Tube Carriage Bolt 1/4 x 5/ Upper Hopper Frame (R.H) 1 20 Hex Bolt, 5/16" x 1-1/2" 2 74 Front Hopper Metal Bar 1 21 Height Adjustment Tube Assembly 1 75 Clevis Pin P, Ø10x Hair Cotter Pin, Ø Lower Hopper Frame Tube (R.H) 1 23 Spacer Bushing Ø16x3mm 2 77 Brush 4 24 Spacer for Axle 2 80 Adjustable Washer C 2 25 Dust Cover Assy 2 A2 Level Mount Bracket 1 26 Wheel Bushing 4 A6 Tow Bar 1 27 Hub Cap 2 A7 Slotted Pan Head Screw 1/4 x 3/ Nylon Nuts, 3/8", T 7mm 2 A8 Plate, Handle 1 29 Flat Washer, Ø10 6 A9 Quick Level Handle 1 30 Wheel & Tire Assembly (with bearing) 2 A10 Latch 1 31 Retaining Ring, Ø15 4 A11 Washer, Latch 1 32 Adj. Washer B 2 A12 Special Nut, Latch 1 33 Pinion Gear L.H. 1 A13 Cotter Pin, Handle 1 34 Dowel Pin (Drive) 2 A14 Spring 1 35 Adj. Washer A 4 A15 Flat Washer 1/ Bushing 2 A16 Tie Bolt 2 37 Special Washer 2 A17 3/16" Nut 2 Page 16 of 19

17 Part No. Description Qty. Part No. Description Qty. 38 Hex Bolt, 1/4" x 1-1/2" 8 A18 Pull Rod 1 39 End Plate, Left Side 1 B1 Clevis Pin 2 40 Brush Shaft Bushing 2 B2 Carriage Bolt 1/4 x 1-1/ Big Flat Washer 2 B3 Connecting Bracket, Rear Support 2 42 Dust Cover Retainer 2 B4 U Plate, Rear Support 1 43 Hex Bolt, 3/8" x 3" 2 B5 Adjust Plate, Rear Support 1 46 End Plate, Right Side 1 B6 Wing Nut, Rear Support 1 47 Wrapper 1 B7 Bolt 1/4 x 5/ Pinion Gear R.H. 1 Q1 Tow Bar 1 49 Hex Bolt 1/4" x 1/2" 2 Q2 Tow Bar Bracket 2 50 Rear Support Brace 1 Q3 Cap 1 51 Brush Shaft 1 Q4 Bolt 3/8 x Retainer, Brush (Double) 6 Q5 Lock Nut 3/ Lock Nut, 3/16" 16 Q6 Flat Washer 3/8 1 Replacement Parts For replacement parts and technical questions, please call Customer Service at Not all product components are available for replacement. The illustrations provided are a convenient reference to the location and position of parts in the assembly sequence. When ordering parts, the following will be required: Model Number, Serial Number/Lot Date Code, and Description. The distributor reserves the rights to make design changes and/or improvements to product lines and manuals without notice. Page 17 of 19

18 Limited Warranty Northern Tool and Equipment Company, Inc. ("We'' or '"Us'') warrants to the original purchaser only ("You'' or Your ) that the Strongway product purchased will be free from material defects in both materials and workmanship, normal wear and tear excepted, for a period of one year from date of purchase. The foregoing warranty is valid only if the installation and use of the product is strictly in accordance with product instructions. There are no other warranties, express or implied, including the warranty of merchantability or fitness for a particular purpose. If the product does not comply with this limited warranty, Your sole and exclusive remedy is that We will, at our sole option and within a commercially reasonable time, either replace the product or product component without charge to You or refund the purchase price (less shipping). This limited warranty is not transferable. Limitations on the Warranty This limited warranty does not cover: (a) normal wear and tear; (b) damage through abuse, neglect, misuse, or as a result of any accident or in any other manner; (c) damage from misapplication, overloading, or improper installation; (d) improper maintenance and repair; and (e) product alteration in any manner by anyone other than Us, with the sole exception of alterations made pursuant to product instructions and in a workmanlike manner. Obligations of Purchaser You must retain Your product purchase receipt to verify date of purchase and that You are the original purchaser. To make a warranty claim, contact Us at , identify the product by make and model number, and follow the claim instructions that will be provided. The product and the purchase receipt must be provided to Us in order to process Your warranty claim. Any returned product that is replaced or refunded by Us becomes our property. You will be responsible for return shipping costs or costs related to Your return visit to a retail store. Remedy Limits Product replacement or a refund of the purchase price is Your sole remedy under this limited warranty or any other warranty related to the product. We shall not be liable for: service or labor charges or damage to Your property incurred in removing or replacing the product; any damages, including, without limitation, damages to tangible personal property or personal injury, related to Your improper use, installation, or maintenance of the product or product component; or any indirect, incidental or consequential damages of any kind for any reason. Assumption of Risk You acknowledge and agree that any use of the product for any purpose other than the specified use(s) stated in the product instructions is at Your own risk. Governing Law This limited warranty gives You specific legal rights, and You also may have other rights which vary from state to state. Some states do not allow limitations or exclusions on implied warranties or incidental or consequential damages, so the above limitations may not apply to You. This limited warranty is governed by the laws of the State of Minnesota, without regard to rules pertaining to conflicts of law. The state courts located in Dakota County, Minnesota shall have exclusive jurisdiction for any disputes relating to this warranty. Page 18 of 19

19 Distributed by Northern Tool and Equipment Company, Inc. Burnsville, Minnesota NorthernTool.com Made in China Page 19 of 19