GAS PRESSURE REGULATOR RMG RMG 512b DN 25 to DN 100. RMG 512c DN 150 and DN 250 SERVING THE GAS INDUSTRY WORLDWIDE

Similar documents
gas Pressure regulator rmg

serving the gas industry worldwide Operation and Maintenance / Spare Parts Filter RMG Edition 08/2008 rmg regel + messtechnik gmbh

Flow Control Valve RMG 530-E-WG

SAFETY SHUT-OFF VALVE HON

ACTUATOR HON

ACTUATOR HON 670 /

Gas Cell Filter HON

Gas Pressure Regulator RMG

Flow Control Valve RMG 530

Gas Pressure Regulator RMG 402

Pilot HON OPERATING AND MAINTENANCE INSTRUCTIONS/ SPARE PARTS EDITION 01/2017. Serving the Gas Industry Worldwide

Safety Relief Valve HON 832

Safety Shut-Off Valve HON 711

Volumeter TRZ 03-K PRODUCT INFORMATION. Reliable Measurements of Gas

SSV SL-022 Safety Shut-off Valve

Installation and Operating Instructions DDM-DS11 DDM-DS11-MS1 DDM-DS11-MS2

Safety Shut-off Valve SL/SID/RSL

Mounting and Operating Instructions EB 8135/8136 EN. Series V2001 Valves Type 3535 Three-way Valve for Heat Transfer Oil

Technical Data R

Series 250 Pneumatic Control Valves Type and

Rotary Displacement Meter RMG 132-A

Safety Shut-Off Valve HON 711 S2

Series 26a Ball Valve

Volumeter. RMG Meßtechnik GmbH. Publication No E

Globe Control Valve Series 1a

Self-operated Temperature Regulators Temperature Regulator Type 1u

Rotary Displacement Meter DKZ 02

Mounting and Operating Instructions EB 8053 EN. Series 250 Type and Type Pneumatic Control Valves

Mounting and Operating Instructions EB 8039 EN. Type 3351 Pneumatic On/off Valve. Type 3351 Pneumatic On/off Valve. Type 3351 Pneumatic On/off Valve

RMG Meßtechnik GmbH. Publication No E

Differential pressure relief controller (PN 16, 25, 40) AFPA / VFG 2(1)

Pressure relief valve

Pneumatic Butterfly Valve Type 3335 / AT

KLINGER Piston Valves KVN DN PN 16 I/III with valve ring KX-GT Modul

Model descriptions. 2. For other pressure and temperature limits, consult ANSI B16 cast iron flange standards.

Pneumatic Shut-off Butterfly Valve Type 3335/BR 31a

Gas Pressure Regulator HON 226

Rotary Joints Series DP US Catalog. NPT Threads

ALLWEILER. Pressure relief valves, directly controlled. Series DS/DT

611, 671. Diaphragm Valve, Metal

Pressure Relief Valve Overflow Valve Type DHV 715 Type DHV 716 Type DHV 725

Diaphragm Valve, Metal

Kunkle Models 91/218/228 liquid relief valves Safety and relief products

Kunkle Models 91/218/228 liquid relief valves Safety and relief products

Standard plastic pump with magnetic coupling for use in the chemical industry ISO 2858/DIN EN 22858

Valve Series V2001 Three-way Valve Type 3323

VAG Non-Return Valves

Flanged Ball Valves KHBF / KHMF / KHMFF

Self-operated Temperature Regulators Type 1u Temperature Regulator

Mounting and Operating Instructions EB 8111/8112 EN. Valve Series V2001 Globe Valve Type 3321

Suspension strut, removing and installing

Self-operated Temperature Regulators Type 1u Temperature Regulator

Differential-Pressure Flow Meter

SPARE PART LIST LW 300 E & LW 450 E

611, 671. Diaphragm Valve, Metal

Side channel pump PN 40 SRZ. self-priming, according to DIN EN 734. Technical description

Air vane motors for special applications

Diaphragm Valve MV 310

SECTION PIPING SPECIALTIES PART 1 GENERAL 1.1 SUMMARY

BSW , -493, -494 Mechanical Rotary Cam Switches. User's Guide. Mechanical Rotary Cam Switches BSW BSW BSW

Volute Casing Centrifugal Pumps in In-line Design with Magnetic Drive. Series CNI-M

P200 Pressure Regulator

thoroughly tried and tested! EWE Standpipes

Type Operating Instructions. Bedienungsanleitung Manuel d utilisation. 2/2-way solenoid valve 2/2-Wege-Magnetventil Électrovanne 2/2 voies

Flow controller (PN 25) AVQ - return and flow mounting

VALFONTA PRESSURE REGULATOR WITHOUT AUXILIARY ENERGY EXCESS PRESSURE VALVE (PRESSURE RELIEF VALVE) MODEL S1 MAIN CHARACTERISTICS

Volute Casing Centrifugal Pumps PN 16 for heat-transfer liquids Heat-transfer oil up to 350 C Hot water up to183 C

Mounting and Operating Instructions EB 5868/5869 EN

Concentric butterfly valves

Series 105 Simplex Strainer Cast Iron Swing Bolt O-Ring Closure, Flanged Connection Class 125 ANSI Flat Face Flange Rating VENT 'A' FLOW

Hydrocontrol VFC cast iron, PN 16 Hydrocontrol VFR bronze, PN 16 Hydrocontrol VFN nodular cast iron, PN 25 Double regulating and commissioning valves

Hattersley Newman Hender Ltd

Flow controller (PN 25) AVQ - return and flow mounting

Pressure relief controller AFA / VFG 2(1) (PN 16, 25, 40)

Fisher 3024C Diaphragm Actuator

Fisher 644 and 645 Differential Pressure Pump Governors

P200 Pressure Regulator

Mounting and operating instructions EB 8093 EN. Series 240 Pneumatic Control Valve for Cryogenic Temperatures. Type and

Valves For Cryogenic Applications

The HYDROMAT. Technical Information Since The HYDROMATEN KG is a company of the Tröger + Entenmann corporate group, Heidelberg

k VS DN (mm) Connections ( C) (m 3 /h)

6. Butterfly Valves & Accessories

Drainage pumps Series KEP

CONDA-VRC Type Series Booklet

Technical Manual. Register 18 Contents - T4E

Maintenance BR 26d Ball Valve

Differential pressure controller (PN 16, 25, 40) AFP(-9) / VFG 2(1) return and flow mounting, adjustable setting

Automatic metal-edge filter AF 75 S / AF 95 S

Deluge Pressure Reducing Valves. Model 68 DE\ EL\ PORV\ PR. Electrically and Pneumatically Actuated, Pressure Reducing, Remote-Reset, Deluge Valve

Transformer Bushing Type EKTO

Differential Pressure and Flow meters Accessories for the Media Series

Differential pressure relief controller AFPA / VFG 2 (VFG 21)

Mounting and Operating Instructions EB 8091 EN. Pneumatic Control Valve Type and Type Type with 120 cm 2 actuator

AF0465-XX SERVICE KITS GENERAL DESCRIPTION MODEL DESCRIPTION CHART OPERATING AND SAFETY PRECAUTIONS THIS MANUAL COVERS THE FOLLOWING MODELS

CBU144. Compact Booster Unit - single pump To ensure the quality of potable water according to EN1717. Product specification sheet

Deluge Pressure Reducing Valves. Model 68 DE\ RCL\ PR. Electrically Actuated, Manual-Reset, Pressure Reducing, Deluge Valve

Type 2000, 2002, 2012

A-C Fire Pump. Fitting and Accessories A-C 100A

2/2-way Solenoid Valve with servo diaphragm

Butterfly valves. Introduction. Made of ductile cast iron

Transcription:

SERVING THE GAS INDUSTRY WORLDWIDE OPERATING AND MAINTENANCE INSTRUCTIONS / SPARE PARTS GAS PRESSURE REGULATOR RMG 512 RMG 512b DN 25 to DN 100 512.20 Edition 08/2007 RMG 512c DN 150 and DN 250 RMG REGEL + MESSTECHNIK GMBH

Contents Page 1. General information 3 2. Safety information 3 3. Specific maintenance instructions 4 3.1 Note for RMG 512b and RMG 512c 4 3.2 Note for RMG 512b only 4 3.3 Note for RMG 512c 4 3.4 Tightening torques 5 3.5 Lubricants 5 3.6 Assembly tools 5 4. Spare parts 4.1 RMG 512b spare parts 4.1.1 Spare parts drawing 6 4.1.2 Spare parts 7, 8, 9 4.1.3 Parts for maintenance purposes 10 4.2 RMG 512c spare parts 4.2.1 Spare parts drawing 11, 12 4.2.2 Spare parts 13, 14, 15, 16 4.2.3 Parts for maintenance purposes 17 4.3 Accessories spare parts 4.3.1 Spare parts drawing 18 4.3.2 Spare parts 19 4.3.3 Parts for maintenance purposes 19 512.20 S.2

1. General information All persons involved with the assembly, operation and/or maintenance of the RMG 512 gas pressure regulator must read and understand all of the following documents: Technical product information 512.00 it contains the equipment s technical data and dimensions as well as instructions concerning set-up and mode of operation. General operating manual for gas pressure regulators and safety devices this RMG document contains information on assembly and operation as well as general information on troubleshooting. Operating and maintenance instructions / spare parts 512.20 this document contains more detailed information on assembly and operation of the RMG 512 gas pressure regulator. The various components and units are described in separate booklets Operating and Maintenance Instructions, spare parts : Pilot: RMG 650 650.20 Filter RMG 905 905.20 Distance sensor RMG 970 970.20 There are national laws and regulations for all sorts of jobs on gas pressure governors, from planning to maintenance. Be sure to comply. (In Germany, for instance, DVGW work sheets G 600, G 459/II, G 491 and G 495.) Inspection and maintenance intervals depend mostly on operating conditions and the nature and properties of the gas. There are no general rules or recommendations for intervals. For Germany, we recommend to consider maintenance intervals as stated in DVGW work sheet G 495 in a first instance. However, in the mid-term, intervals must be adapted to the requirements of each specific equipment. During maintenance, components must be cleaned and then checked thoroughly. This is necessary even if there have not been any unusual observations during operation and/or functional testing. Checks must focus, in particular, on diaphragms and seals and all movable parts and their respective bearings. Any and all defective parts must be replaced with new ones. The same applies to O rings removed during disassembly. Item numbers mentioned in the specific operating and maintenance instructions correspond with the numbers in the spare parts lists and drawings. Some parts in the lists and drawings are marked with a letter W. We recommend to always have a reserve of those parts in stock for maintenance purposes. Those spare parts are put together in another separate list at the end of the spare parts list. 1.1 Safety information In this manual, safety information is highlighted by means of the following titles and eye catchers: Eye catcher used for: Danger! danger to life and limb! Caution danger of damage to property and/or the environment Note important additional information 512.20 S.3

3. Specific maintenance instructions! Danger Before disassembly, chambers filled with gas must be evacuated. 3.1 for RMG 512b and RMG 512c Roll diaphragm (31/131) Grease roll of roll diaphragm slightly over. Position for fitting as shown in drawing. Push over diaphragm disk (11/111). The fabric side (marked with a stamp) must be toward the diaphragm disk. Push fold of roll between disk and housing (15/115). Note Do not use pointed tools. Fitting position Fabric side Condition as supplied Grease chambers (45/145) Fill grease chambers in front of the two guide rings (46/146) completely with silicone grease (45/145). 3.2 for RMG 512b only Support ring (43) for DN 25 and DN 50 Take good note of the position of the wire ends of the support rings. Note The chamfers of the wire ends must be toward each other, as shown in the sketch. Coil (99) for device with outlet expansion piece The sound-dampening outlet part usually does not require maintenance. However, if the relief plates (88/89) have been removed from the relief housing (81), it is important to pre-tension the coils (99) before re-assembly. To accomplish that, place coils in relief housing (81) with a certain overmeasure X (see table). Nominal output width DN 100 DN 150 DN 200 DN 250 DN 300 X in mm 8 10 12 16 16 "X" Device with reverse flow protection When pushing connecting flange (34) on to valve sleeve (65), be sure to use a fitting cone to protect the seal and guide elements (43, 44, 46) see 3.6. 3.3 for RMG 512c only 512.20 S. 4 Valve cone (167) and perforated flow restrictor (171). Assemble and disassemble using a temporary bolt (see 3.6). Valve sleeve Coil (199) for DN 250/500 and DN 250/600 The sound-dampening outlet part usually does not require maintenance. However, if the relief plates (188/189) have been removed from the relief housing (181), it is important to pre-tension the coils (199) before re-assembly. To accomplish that, place coils in relief housing (181) with 10 mm overmeasure. Fitting cone 10 approx. Connecting flange

3.4 Tightening torques MA in Nm Item no. Nominal width RMG 512b 25/25 25/100 25/150 50/50 50/150 50/200 80/80 80/250 100/100 100/300 12 4 8 8 15 32 100 250 250 500 41 30 100 160 250 91 30 55 55 55 100-100 RMG 512c 150/150 150/300 150/400 200/200 200/400 200/500 250/250 250/500 250/600 112 15 15 15 132 500 1150 1150 3.5 Lubricants Components Lubricant RMG part no. All O rings Fitting roll of roll diaphragm Grease chambers, Silicone grease 27052 Slip faces of valve sleeve Valve sleeve seals All fastening screws and bolts and pipe connections Assembly grease 27091 3.6 Assembly tools Item no. RMG512b RMG512c DN25 DN50 DN80 DN100 DN150 DN200 DN 250 12 12 12 12 112 112 112 32, 41, 91 32, 41, 91 32, 41, 91 32, 41, 91 132 132 132 12 41 32 12 12 41 32 41 32 12 112 112 41 32 132 132 112 132 TOOL Torque wrench Torque 4-20 Nm 12132313 20-100 Nm 26192 38-407 Nm 26569 100-600 Nm 26316 750-2000 Nm 28397 Hex socket for torque wrench Width of wrench SW 4 12132314 SW 5 12132315 SW 6 26195 SW 10 26197 SW 12 26904 SW 14 26571 SW 17 26572 SW 19 27000 SW 22 28398 91(DN100) 91(DN150) 65 91 65 91 91 65 65 Special fitting Fitting cone Model SW 6-7/16 27077 SHD-S-8 26706 SW 10-7/16 27078 10002218 10013547 19081843 10013647 167, 171 Temporary bolt 10000725 512.20 S. 5

4.1 RMG 512b spare parts 4.1.1 Spare parts drawing Type with volume control valve Standard version 18 19 20 21 W 22 23 24 25 26 27 Type with outlet expansion piece 1/2 4 1/2 5 6 7/8 9 10 11 12 M A X Y 97 W 13 W 69 98 * W14 68 W 99 15 67 W Detail X 16 65 43 17 60 44 W "Z" Type without outlet expansion piece 45 W 46 Detail Y 43 1/2 31 W 32 M A DN 80 und 100, only 33 34 35 36 37 38 39 40 41 42 W W W 47 51/52 9 10 48 49 7/8 M A 28 29 30 M A 80 81 82 86 87 88 89 90 W 91 92 93 46 45 W 44 W Detail W Type with reverse flow protection Detail Z DN 80 and DN 100 50 22 W 65 67 W 68 W 69 68 W 67 W 65 512.20 S. 6 *) Type with volume control valve DN 25 and DN 50, only M A Be sure to comply with tightening torques in table on page 5. W Parts should be held in stock for maintenance purposes.

4.1.2 RMG 512b spare parts Item no. Denomination No. W Material DN 25 DN 50 DN 80 DN 100 1 Union nut 1 St 30807 30807 1 Union nut 2 St 30804 30804 2 Cutting ring 1 St 30906 30906 2 Cutting ring 2 St 30904 30904 4 Connection pipe 1 St 30608 30608 30615 30615 5 Screwed socket 1 St 30 113 30113 30112 30112 6 Sealing ring 1 LM 18694 18694 18787 18787 7 Union nut 3 St 30803 30803 30803 30803 8 Cutting ring 3 St 30903 30903 30903 30903 9 Sealing ring 2 LM 18842 18842 18842 18842 10 Screwed socket 2 St 30111 30111 30111 30111 11 Diaphragm disk 1 LM 10013484 10013534 10013584 10013634 12 Cheese head screw 6 St 10318 12 Cheese head screw 12 St 10596 12 Cheese head screw 16 St 10596 10355 13 O ring 1 W KG 20430 20413 20414 21016 14 O ring 1 W KG 20430 20413 15 Housing, at option: 15 PN 25 and PN 40 1 GS 10013472 10013522 10013572 10013622 15 ANSI 300 RF 1 GS 10013475 10013525 10013575 10013625 15 ANSI 300 RJ 1 GS 10013478 10013526 10013576 10013626 15 ANSI 600 RF 1 GS 10013477 10013527 10013577 10013627 15 ANSI 600 RJ 1 GS 10013478 10013528 10013578 10013628 16 Pressure spring 1 FSt 10013287 10013387 10013587 10013637 17 Mounting plate 1 LM 10013486 17 Mounting plate w/ pan head LM/St 10013539 10013590 10013640 18 Eye bolt 1 St 10487 10021 10003 10003 19 Lock washer 1 FSt 19140 19140 19140 19140 20 Washer 1 St 14082 14082 14082 14082 21 Pressure spring 1 FSt 10013284 10013384 19081838 19081838 22 O ring 1 W KG 20382 20382 22 O ring 2 W KG 20382 20382 23 Housing for cycle counter 1 Ms 10013280 10013380 10013639 10013639 24 Display pin 1 Ms 10013491 10013541 10013641 10013641 25 Inspection glass 1 PGL 10013283 10013383 10013642 10013642 26 Magnet 1 Oxit 27043 27043 27043 27043 W Parts should be held in stock for maintenance purposes. German abbreviations stand for the following materials: St... steel LM... light metal / alloy GMs... cast brass NSt... stainless steel Ms... brass GZn... cast zinc FSt... spring steel GS... cast steel AlBz... aluminium bronze NFSt... stainless spring steel GGG... spheroidal graphite cast iron K... synthetic materials Bz... bronze GBz... cast bronze KG... gummous synthetic materials Cu... copper GLM... cast light metal SSt... foamed materials 512.20 S.7

Item no. Denomination No. W Material DN 25 DN 50 DN 80 DN 100 27 Magnet 1 Oxit 27 044 27044 27044 27044 28 Seeger clamping disc 1 FSt 27063 27063 27063 27063 29 Seeger grip ring 1 FSt 19172 19172 19172 19172 30 Lock ring 1 LM 10013286 10013286 10013286 10013286 31 Roll diaphragm 1 W KG 10013485 10013535 10013585 10013635 32 Cheese head screw 11 St 10330 32 Cheese head screw 12 St 10332 32 Cheese head screw 20 St 10345 10354 33 O ring 1 W KG 20827 20843 20838 20866 34 Connecting flange 1 St 10013480 10013530 10013580 10013630 35 O ring 1 W KG 20415 20415 36 Lock washer 11 FSt 14114 36 Lock washer 12 FSt 14116 36 Lock washer 20 FSt 14116 14124 37 Drain plug 1 Ms 10013549 10013549 38 Lock washer 2 FSt 14123 14123 39 Cheese head screw 2 St 10055 10055 40 Lock washer 8 FSt 14112 14114 14115 14116 41 Cheese head screw 8 St 10324 10330 10331 10332 42 O ring 1 W KG 20246 20335 20249 20262 43 Support ring 4 K 21024 21025 21019 21017 44 O ring 2 W KG 20252 20596 20976 21016 45 Silicone grease W 27052 27052 27052 27052 46 Guide ring 2 K 21014 21009 21018 21015 47 Reducer 1 St 31809 31809 48 Connection pipe 1 St 31207 31207 31207 31207 49 Valve scale 1 K 10013285 10013385 10013594 10013644 50 Sealing cap 1 St 10539 10539 51 Union nut 1 St 30805 30805 52 Cutting ring 1 St 30904 30904 Type without outlet expansion piece 60 Valve housing, at option: 60 PN 25 and PN 40 1 GS 10013242 10013342 10000434 10000534 60 ANSI 300 RF 1 GS 10013245 10013345 10000444 10000544 60 ANSI 300 RJ 1 GS 10013246 10013346 10000446 10000546 60 ANSI 600 RF 1 GS 10013247 10013347 10000448 10000548 60 ANSI 600RJ 1 GS 10013248 10013348 10000450 10000550 Type without reverse flow protection 65 Valve sleeve 1 St 10013481 10013531 10013581 10013631 67 Valve cone 1 W K 10013483 10013533 10013583 10013633 68 O ring 1 W KG 20231 20234 20235 20236 69 Cheese head screw 1 St 10361 10324 10325 10328 Type with reverse flow protection 65 Valve sleeve 1 St 10013496 10013546 10013596 10013646 67 Valve cone 1 W K 10013457 10013507 10013557 10013607 68 O ring 1 W KG 20310 20237 20425 20246 69 Cheese head screw 1 St 10318 10324 10441 10556 512.20 S.8

Item no. Denomination No. W Material DN 25/100 DN 25/150 DN 50/150 DN 50/200 DN 80/250 DN 100/300 Type with outlet expansion piece 80 Eye bolt 1 St 10003 10003 10003 10003 10003 10003 81 Relief housing 1 GS (St) 10013251 10013250 10006830 10013350 10006445 10006505 82 Relief cone 1 GS (St) 10006791 10006345 10006841 10006405 10006471 10006531 86 Cheese head screw 4 St 10389 10389 10389 10389 10389 86 Cheese head screw 8 St 10389 87 Lock washer 4 FSt 14112 14112 14112 14112 14112 87 Lock washer 8 FSt 14112 88 Relief plate 1 1 St 10006782 10006329 10006329 10006389 10006449 10006509 89 Relief plate 2 1 St 10006783 10006331 10006331 10006391 10006451 10006511 90 O ring 2 W KG 20261 20433 20433 20314 20397 20339 91 Cheese head screw 4 St 10324 10325 91 Cheese head screw 6 St 10325 10325 10393 91 Cheese head screw 8 St 10393 92 Lock washer 4 FSt 14112 14113 92 Lock washer 6 FSt 14113 14113 14114 92 Lock washer 8 FSt 14114 93 Distance bolt 2 St 10006452 10006452 93 Distance bolt 3 St 10006452 93 Distance bolt 4 St 10006452 10006452 10006452 97 Cheese head screw 1 St 10394 10394 10394 10394 10394 10394 98 Lock washer 1 FSt 14116 14116 14116 14116 14116 14116 99 Coil 0.5kg FSt 26415 99 Coil 1.1kg FSt 26415 99 Coil 1.3kg FSt 26415 99 Coil 1.8kg FSt 26361 99 Coil 3.4kg FSt 26361 99 Coil 5.3kg FSt 26361 99 Coil, stainless NFSt 26725 26725 26725 26362 26362 26362 512.20 S.9

4.1.3 Parts for maintenance purposes Item no. Denomination No. DNE 25 DNE 50 DNE 80 DNE 100 13 O ring 1 20430 20413 20414 21016 14 O ring (only for type w/ volume control valve) 1 20430 20413 22 O ring 1 20382 20382 22 O ring 2 20382 20382 31 Roll diaphragm 1 10013485 10013535 10013585 10013635 33 O ring 1 20827 20843 20838 20866 35 O ring 1 20415 20415 42 O ring 1 20246 20335 20249 20262 44 O ring 2 20252 20596 20976 21016 45 Silicone grease 27052 27052 27052 27052 Type without reverse flow protection 67 Valve cone 1 10013483 10013533 10013583 10013633 68 O ring 1 20231 20234 20235 20236 Type with reverse flow protection 67 Valve cone 1 10013457 10013507 10013557 10013607 68 O ring 1 20310 20237 20425 20246 Type with outlet expansion piece Item no. Denomination No. DN 25/100 DN 25/150 DN 50/150 DN 50/200 DN 80/250 DN 100/300 90 O ring 2 20261 20433 20433 20314 20397 20339 512.20 S.10

4.2 RMG 512c spare parts 4.2.1 Spare parts drawing A 101/102 104 105 106 107/108 109 110 111 112 W 113 M A Type volume control valve Standard version 118 W X Y Type with outlet expansion piece V 181 184 183 185 W 186 187 188 189 190 W 194 195 196 199 197 198 167 W 168 W 169 DN 150/300 DN 150/400 DN 200/400 DN 200/500 DN 250/500 DN 250/600 152 Only for nominal inlet width DN 150 and DN 200 w/ reverse flow protection 174 175 115 116 117 W 131 W 133 132 136 MA Type without outlet expansion piece 153 165 157 158 160 W 122/150 View A 147 154/155 107/108 Detail V Nominal outlet width DN 500 and DN 600 110 109 197 B Connection for RMG 970 distance sensor B Connection for optical cycle counter M A W Be sure to comply with tightening torques in table on page 5. Parts should be held in stock for maintenance purposes. 512.20 S.11

View B - B, rotated by 30 degrees Optical cycle counter 130 149 128 129 125 127 126 124 123 122 121 W Detail W Type with reverse flow protection for device with outlet expansion piece for device without outlet expansion piece 165 168 W 169 167 W 161 164 W 163 162 160 Type with perforated flow restrictor W 163 162 164 161 160 165 172 W 168 W 173 with reverse flow protection without reverse flow protection 171 169 171 173 168 W 172 W 165 160 Detail X Detail Y 143 144 W 145 W 146 512.20 S.12 M A Be sure to comply with tightening torques in table on page 5. W Parts should be held in stock for maintenance purposes.

4.2.2 RMG 512c spare parts Item no. Denomination No. W Material DN 150 DN 200 DN 250 101 Union nut 1 St 30807 30807 30807 102 Cutting ring 1 St 30906 30906 30906 104 Connection pipe 1 St 30615 31434 31434 105 Screwed socket 1 St 30112 30112 30112 106 Sealing ring 1 LM 18787 18787 18787 107 Union nut 2 St 30803 30803 30803 108 Cutting ring 2 St 30903 30903 30903 109 Sealing ring 2 LM 18842 18842 18842 110 Screwed socket 2 St 30111 30111 30111 111 Diaphragm disk 1 LM 10026872 10026972 10030557 112 Cheese head screw 32 St 10355 10355 112 Cheese head screw 42 St 10067 113 O ring 1 W KG 20514 20329 100700 115 Housing, at option: 115 PN 25 1 GS 10026930 10030523 115 PN 40 1 GS 10026831 10026931 10030524 115 ANSI 300 RF 1 GS 10026832 10026932 10030525 115 ANSI 300 RJ 1 GS 10026833 10026933 10030526 115 ANSI 600 RF 1 GS 10026834 10026934 10030527 115 ANSI 600 RJ 1 GS 10026835 10026935 10030528 116 Pressure spring 5 NFSt 27894 116 Pressure spring 6 NFSt 10013887 116 Pressure spring 8 FSt 10030561 117 Mounting plate 1 LM 10026874 10026974 10030559 118 Eye bolt 1 St 10590 10047 28049 121 Pressure spring 1 FSt 19081973 10013893 121 Pressure spring 2 FSt 19081838 122 O ring 2 W KG 20382 20382 20382 123 Housing for cycle counter 1 Ms 10013689 10013889 10030569 124 Display pin 1 Ms 10013691 10013891 10030570 125 Inspection glass 1 PGL 19081972 10013892 10030571 126 Magnet 1 Oxit 27043 27043 27043 127 Magnet 1 Oxit 27044 27044 27044 128 Seeger clamping disc 1 FSt 27063 27063 27063 129 Seeger grip ring 1 FSt 19172 19172 19172 130 Lock ring 1 LM 10013286 10013286 10013286 131 Roll diaphragm 1 W KG 10000688 10013885 10030558 132 Cheese head screw 24 St 10665 132 Cheese head screw 29 St 10664 132 Pa head screw 39 St 100703 133 O ring 1 W KG 21354 21349 100699 512.20 S.13

Item no. Denomination No. W Material DN 150 DN 200 DN 250 136 Lock washer 24 FSt 10129 136 Lock washer 29 FSt 14140 136 Lock washer 39 FSt 14140 143 Support ring 4 K 21217 21235 100701 144 O ring 2 W KG 21215 20542 100700 145 Silicone grease W 27052 27052 27052 146 Guide ring 2 K 21353 21348 100702 147 Reducer 1 St 31809 31809 31809 149 Valve scale 1 K 10013694 10013894 10030573 150 Sealing cap 1 St 10539 10539 10539 152 Lock washer 8 FSt 14112 14112 152 Lock washer 12 FSt 14112 153 Fastening ring 1 LM 10026875 10026975 10030560 154 Union nut 1 St 30805 30805 30805 155 Cutting ring 1 St 30904 30904 30904 Type without outlet expansion piece 157 Tensioning ring 1 St 10026869 10026969 10030555 158 Cheese head screw 8 St 10441 10441 158 Cheese head screw 12 St 10441 160 Valve housing, at option: 160 PN 25 1 GS 10026940 10030531 160 PN 40 1 GS 10026841 10026941 10030532 160 ANSI 300 RF 1 GS 10026842 10026942 10030533 160 ANSI 300 RJ 1 GS 10026843 10026943 10030534 160 ANSI 600 RF 1 GS 10026844 10026944 10030535 160 ANSI 600 RJ 1 GS 10026845 10026945 10030536 Type with reverse flow protection without outlet expansion piece 157 Tensioning ring 1 St 10026869 10026969 10030555 158 Cheese head screw 8 St 10441 10441 158 Cheese head screw 12 St 10441 160 Valve housing, at option: 160 PN 25 1 GS 10026950 10030539 160 PN 40 1 GS 10026851 10026951 10030540 160 ANSI 300 RF 1 GS 10026852 10026952 10030541 160 ANSI 300 RJ 1 GS 10026853 10026953 10030542 160 ANSI 600 RF 1 GS 10026854 10026954 10030543 160 ANSI 600 RJ 1 GS 10026855 10026955 10030544 161 Guide ring 1 St 10026871 10026971 10030556 162 Cheese head screw 8 St 10207 162 Cheese head screw 10 St 10328 162 Cheese head screw 12 St 10328 163 Lock washer 8 FSt 14113 163 Lock washer 10 FSt 14114 163 Lock washer 12 FSt 14114 164 O ring 1 W KG 20625 21193 21311 512.20 S.14

Item no. Denomination No. W Material DN 150 DN 200 DN 250 Valve seat variant w/ valve cone without reverse flow protection 165 Valve sleeve 1 St 10026876 10026976 10030562 167 Valve cone 1 W K 10026878 10026978 10030564 168 O ring 1 W KG 21356 21351 20329 169 Cheese head screw 4 St 10098 169 Cheese head screw 10 St 10441 169 Cheese head screw 12 St 10441 Valve seat variant with valve cone and reverse flow protection 165 Valve sleeve 1 St 18360046 10030269 167 Valve cone 1 W K 18360047 10030271 168 O ring 1 W KG 21356 21351 169 Cheese head screw 4 St 10098 169 Cheese head screw 10 St 10441 174 Spring plate 5 LM 18360048 174 Spring plate 6 LM 10030272 175 Pressure spring 5 FSt 10014961 175 Pressure spring 6 NFSt 100151 Valve seat variant w/ perforated flow restrictor without reverse flow protection 165 Valve sleeve 1 St 10026876 10026976 10030562 168 O ring 1 W KG 21356 21351 10329 169 Cheese head screw 4 St 10551 169 Cheese head screw 10 St 10207 169 Cheese head screw 12 St 10207 171 Perforated flow restrictor 1 NSt 10026881 10026981 10030566 172 Sealing ring 1 W K 10026882 10026982 10030567 173 Cheese head screw 4 St 10382 10602 10591 Valve seat variant w/ perforated flow restrictor and reverse flow protection 165 Valve sleeve 1 St 18360046 10030269 168 O ring 1 W KG 21356 21351 169 Cheese head screw 4 St 10551 169 Cheese head screw 10 St 10207 171 Perforated flow restrictor 1 NSt 10026881 10026981 172 Sealing ring 1 W K 10030266 10030270 173 Cheese head screw 4 St 10382 10602 174 Spring plate 5 LM 18360048 174 Spring plate 6 LM 10030272 175 Pressure spring 5 FSt 10014961 175 Pressure spring 6 NFSt 100151 512.20 S.15

Type with outlet expansion piece Item no. Denomination No. W Material DN 150/300 DN 150/400 DN 200/400 DN 200/500 181 Relief housing 1 GS 10 026 860 10 026 865 10 026 960 10 026 965 183 Guide flange 1 St 10 026 859 10 026 859 10 026 959 10 026 959 184 Cheese head screw 8 St 10 610 10 610 10 386 10 386 185 O ring 1 W KG 21 355 21 355 21 350 21 350 186 Cheese head screw 8 St 10 433 10 433 10 433 186 Cheese head screw 12 St 10 428 187 Lock washer 8 FSt 14 112 14 112 14 112 187 Lock washer 12 FSt 14 112 188 Relief plate 1 1 St 10 026 862 10 006 569 10 026 962 10 026 967 189 Relief plate 2 1 St 10 026 863 10 006 571 10 026 963 10 026 968 190 O ring 2 W KG 20 339 20 424 20 424 21 243 194 Relief bushing 1 NSt 10 026 864 10 026 864 10 026 964 10 026 964 195 Cheese head screw 8 St 8 176 8 176 195 Cheese head screw 10 St 08 176 8 176 196 Lock washer 8 FSt 14 112 14 112 196 Lock washer 10 FSt 14 112 14 112 197 Cheese head screw 1 St 10 394 10 394 10 394 197 Cheese head screw 4 St 10 556 198 Lock washer 1 FSt 14 116 14 116 14 116 Item No. Denomination No. W Material DN 250/500 DN 250/600 181 Relief housing 1 GS 10030547 10030551 183 Guide flange 1 St 10030546 10030546 184 Cheese head screw 12 St 10386 10386 185 O ring 1 W KG 21349 21349 186 Cheese head screw 12 St 10428 10428 187 Lock washer 12 FSt 14112 14112 188 Relief plate 1 1 St 10030549 10030553 189 Relief plate 2 1 St 10030550 10030554 190 O ring 2 W KG 21243 21365 197 Cheese head screw 4 St 10556 10556 199 Coil 21.4kg FSt 26361 199 Coil 28.5kg FSt 26361 512.20 S.16

4.2.3 Parts for maintenance purposes Item no. Denomination Number DN 150 DN 200 DN 250 113 O ring 1 20514 20329 100700 1 22 O ring 2 20382 20382 20382 131 Roll diaphragm 1 10000688 10013885 10030558 133 O ring 1 21354 21349 100699 1 44 O ring 2 21215 20542 100700 145 Silicone grease 27052 27052 27052 Type with reverse flow protection without outlet expansion piece 1 64 O ring 1 20625 21193 21311 Valve seat variant w/ valve cone without reverse flow protection 167 Valve cone 1 10026878 10026978 10030564 168 O ring 1 21356 21351 20329 Valve seat variant with valve cone and reverse flow protection 167 Valve cone 1 18360047 10030271 168 O ring 1 21356 21351 Valve seat variant w/ perforated flow restrictor without reverse flow protection 168 O ring 1 21356 21351 10329 172 Sealing ring 1 10026882 10026982 10030567 Valve seat variant w/ perforated flow restrictor and reverse flow protection 168 O ring 1 21356 21351 172 Sealing ring 1 10030266 10030270 Type with outlet expansion piece Item no. Denomination No. DN 150/300 DN 150/400 DN 200/400 DN 200/500 DN 250/500 DN 250/600 185 O ring 1 21 355 21 355 21 350 21 350 21349 21349 190 O ring 2 20 339 20 424 20 424 21 243 21243 21365 512.20 S.17

4.3 Accessories spare parts 4.3.1 Spare parts drawing RMG 512b DN 25 and DN 50 with RMG 970 distance sensor 294 293 292 W 291 290 RMG 512b DN 80 and DN 100 with RMG 970 distance sensor 292 291 290 W RMG 512c DN 150 thru DN 250 with RMG 970 distance sensor W 290 291 292 W Parts should be held in stock for maintenance purposes. 512.20 S. 18

4.3.2 Accessories spare parts Item DN E 80 no. Denomination No. W Material DN E 25 DN E 50 DN E 100 DN E 150 DN E 200 DN E 250 290 Measuring transducer 1 24333 24333 24333 24333 24333 24333 291 RMG 970 distance sensor 1 18353620 18353702 10021332 19082676 18357032 10030700 292 O ring 1 W KG 20415 20415 20382 20382 20382 20382 293 Cheese head screw 2 St 10349 10343 294 Lock washer 2 FSt 14123 14123 4.3.3 Parts for maintenance purposes 292 O ring 1 20 415 20 415 20 382 20 382 20 382 20382 512.20 S.19

SERVING THE GAS INDUSTRY WORLDWIDE RMG is your worldwide partner for gas control equipment, ranging from exploration to consumer supply. The comprehensive range of RMG products and systems provides you with a total solution for all your gas control and measurement needs. Modern manufacturing techniques combined with our expertise and specialist knowledge in the design and build of gas control equipment, including fully automated stations has earned RMG a worldwide reputation for supply of safe, accurate and reliable equipment. RMG... Welcomes the opportunity to meet your business requirements. WWW.RMG.COM GERMANY RMG REGEL + MESSTECHNIK GMBH Osterholzstraße 45 34123 Kassel Phone +49 (0)561. 5007-0 Fax +49 (0)561. 5007-107 WÄGA WÄRME-GASTECHNIK GMBH Osterholzstraße 45 34123 Kassel Phone +49 (0)561. 5007-0 Fax +49 (0)561. 5007-207 RMG MESSTECHNIK GMBH Otto-Hahn-Straße 5 35510 Butzbach Phone +49 (0)6033. 897-0 Fax +49 (0)6033. 897-130 Works Ebersberg: - Software development Anzinger Straße 5 85560 Ebersberg Phone +49 (0)8092. 20 97-0 Fax +49 (0)8092. 20 97-10 RMG-GASELAN Regel + Meßtechnik GmbH Julius-Pintsch-Ring 3 15517 Fürstenwalde Phone +49 (0)3361. 356-60 Fax +49 (0)3361. 356-836 ENGLAND CANADA BRYAN DONKIN RMG GAS CONTROLS LTD. Enterprise Drive, Holmewood Chesterfield S42 5UZ, England Phone +44. 12 46 501-501 Fax +44. 12 46 501-500 BRYAN DONKIN RMG CANADA LTD. 50 Clarke Street South, Woodstock Ontario N4S 7Y5, Canada Phone +1. 519 53 98 531 Fax +1. 519 53 73 339 POLAND GAZOMET SP. Z O.O. ul. Sarnowska 2 63-900 Rawicz, Polen Phone +48. 65 546 24 01 Fax +48. 65 546 24 08 We reserve the right for technical changes! Edition 08/2007 Gas Pressure Regulator RMG 512