CE Parts Manual. Hustler Turf Equipment. P.O. Box Hesston, Kansas

Similar documents
Hustler FasTrak Super Duty CE Parts Manual

Hustler FasTrak CE Parts Manual

Hustler FasTrak Super Duty Parts Manual

Hustler FasTrak Super Duty Parts Manual

Hustler FasTrak SD 36 CE Parts Manual

BigDog Mowers Stout Parts Manual

Hustler X-ONE i Parts Manual

Hustler Raptor SD 48" CE Parts Manual

Hustler Raptor CE Parts Manual

BigDog Mowers Stout MP Parts Manual

BigDog Mowers R Series Parts Manual

BigDog Mowers Alpha Parts Manual

BigDog Mowers A Series Parts Manual

BigDog Mowers C Series Parts Manual

Hustler Super Z CE Parts Manual

Hustler FasTrak 48" 60" Parts Manual

Hustler Mini Z 52 CE Parts Manual

Hustler FasTrak Super Duty CE Parts Manual

BIG DOG MOWER CO. STOUT. Parts Manual. 200 South Ridge Road Hesston, Kansas 67062

Hustler Mini Z Bac Vac Parts Manual

BigDog Mowers A Series Parts Manual

BigDog Mowers Diablo MP Parts Manual

BigDog Mowers Alpha MP Parts Manual

BigDog Mowers Alpha Series Parts Manual

BigDog Mowers Alpha Parts Manual

BigDog Mowers Stout MP Parts Manual

Hustler Diesel Z CE Parts Manual

Hustler Z CE Parts Manual

Hustler X-One Parts Manual

Hustler TrimStar 48"/54" Parts Manual

BigDog Mowers Diablo Parts Manual

BigDog Mowers C Series Parts Manual

Hustler ATZ Parts Manual

Hustler Diesel Z CE Parts Manual

Hustler TrimStar 36" Parts Manual

Hustler Raptor SD CE Parts Manual

BIGDOG MOWER CO. Diablo MP Parts Manual. 200 South Ridge Road Hesston, Kansas 67062

Hustler Diesel Z Parts Manual

Hustler Z Parts Manual

52" Raptor Parts Manual CE - HTRTRS052KAWFR691VC

Hustler Z4 Parts Manual

Hustler FasTrak Parts Manual CE - HTFSTR048KAWFR691VC

Hustler Super Z Parts Manual

PARTS MANUAL SUPPORTED BY HUSTLER TURF EQUIPMENT AND EXCEL INDUSTRIES, INC.

Hustler Raptor Flip-Up Parts Manual (CE)

54" RD X-ONE Parts Manual CE - HTX1TR054KAWFX850VC

Hustler FasTrak 36" & 42" Decks Parts Manual

Parts Manual P-ZT54 /

Parts Manual DX272 / Please read the operator s manual carefully and make sure you understand the instructions before using the machine.

Hustler Two Bag Catcher Owner s Manual

Hydrostatic Zero-Turn Commercial Riding Mower

Hustler X-ONE BAC-VAC OPERATOR S MANUAL

Parts Manual Rev. A Z 246 /

WYDB60FS691V34 WYDB60FS691V34CA WYDB52FR691V32CA WYDB52FX691V34CA WYDB60FX691V34 WYDB60FX691V34CA PARTS MANUAL

Parts Manual M-ZT52 /

PARTS MANUAL EE60FX730V34CA EE52FX691V34CA

Hydrostatic Zero-Turn Commercial Riding Mower

Parts Manual Zero Turn Mower / Z 248F

Hustler Super Z CE Parts Manual (2016)

Parts Manual Rev. A

25 Horsepower Hydrostatic Zero-Turn Commercial Riding Mower

M-ZT 61. Parts Manual. Zero Turn Mower /

WYDB52CT810V34 WYDB52CT810V34CA PARTS MANUAL

Parts Manual MZ5225 /

Parts Manual MZ52 /

Hydro Cut Series Walk-Behind Mowers

Parts Manual Rev. 3

PARTS MANUAL WYDB60FX691V34CA WYDB52FX691V34E

Parts Manual Zero Turn Mower / Z 254i

Parts Manual PZ Please read the operator manual carefully and make sure you understand the instructions before using the machine.

Parts Manual Rev. A

Parts Manual P-ZT4822 / P-ZT5224 / P-ZT6126 / P-ZT6128BS / P-ZT26 BF / P-ZT4822 CARB /

English. Please read the operator s manual carefully and make sure you understand the instructions before using the machine.

Parts Manual MZ5225ZT / MZ6128ZT / MZ6128ZT /

Parts Manual Rev. A

365L (2001) Page 1 of 36 54" Deck Assembly

Hustler Three Bag Catcher 48 /54 /60 /66 /72 Decks Operator s Manual

MZ 52LE. Parts Manual. Zero Turn Mower /

Parts Manual Rev. A RZT48 /

Parts Manual Rev. B RZT48 /

Parts Manual Zero Turn Mower / Z

Parts Manual

Parts Manual Zero Turn Mower / Z

RZT TWIN STICK HYDRO DRIVE 250 Z 44" & 50" SERIES 0

Z 248F. Parts Manual. Zero Turn Mower /

Please read the operator manual carefully and make sure you understand the instructions before using the machine.

Table of Contents QUICK REFERENCE GUIDE FOR 60K25X...A - 1 DECK COMPONENTS...B - 1 DECK LIFT COMPONENTS... C - 1 FRAME COMPONENTS...

Parts manual. Models: /ZEKW /ZEKW /ZEKW48190 MANUAL NO REV. IR (06/26/06)

Parts Manual SPEEDZTR 30 /

Parts Manual Rev. 5

4 - Husqvarna CHASSIS / FRAME

WYZ34FS600VCA FOR SERIAL NUMBERS U02011 AND ABOVE

Table of Contents QUICK REFERENCE GUIDE FOR 52B25X...A - 1 DECK COMPONENTS...B - 1 DECK LIFT COMPONENTS... C - 1 FRAME COMPONENTS...

Table of Contents QUICK REFERENCE GUIDE FOR 48K19X...A - 1 DECK COMPONENTS...B - 1 DECK LIFT COMPONENTS... C - 1 FRAME COMPONENTS...

74901, Z Master G3 Riding Mower, with 48in TURBO FORCE Side Discharge Mower, 2011 (SN ) : BRAKE HANDLE ASSEMBLY NO.

EC52FX730V3 EC52FX730V5 EC52FX730V5CA EC60FX730V3 EC60FX730VCA EC60FX801V3 EC60FX801V5 EC60FX801V5CA EC60FX850V5

Parts Manual MZ5424SR /

Parts Manual Rev. A RZT54 /

Transcription:

CE Parts Manual Hustler Turf Equipment P.O. Box 7000 Hesston, Kansas 70-097

t- 0877CE 0/0

Table of Contents Section General Information.................................... - Section Rivet Nut Installation.................................... - Engine Guard and Anti Rollover Wheels..................... - Footrest Assembly..................................... - Section Battery Installation...................................... - Deck Lift Assembly..................................... - Hydro Transmission Installation........................... - Steering Sub-Assembly.................................. -8 Steering and Brake Assembly............................. -0 Section Honda 8 HP Engine Installation.......................... - Instrument Panel Installation.............................. - Fuel System Installation (with S/N higher than 0700)....... -8 Fuel System Installation (with S/N prior to 0700).......... -0 Honda Electrical Schematic (00998)....................... - Section Front Wheel Assembly.................................. - Front Wheel Breakdown................................. - Drive Wheel Assembly.................................. - Section " Deck Assembly..................................... - " Deck Assembly..................................... - " Deck Pulley Assembly............................... - 8" Deck Assembly..................................... -8 8" Deck Assembly..................................... -0 8" Deck Pulley Assembly............................... - Section 7 Seat Installation........................................ 7- Deck Installation....................................... 7- Deck Belt Routing and Tensioning......................... 7- Section 8 Tractor Decals......................................... 8- " Deck Decals....................................... 8-8" Deck Decals....................................... 8- Index........................................................ i- 0877CE 0/0 c-

c- 0877CE 0/0

Section General Information This Manual covers Hustler FasTrak models 980CE & 980CE. Frequently Ordered Parts Service Literature PART NO. DESCRIPTION 00979 Pump Drive Belt 79 Deck Belt 8" 78988 Deck Belt " 78 Fuel Filter Honda 788 Precleaner Air Filter Honda 7800 Air Filter Element Honda 78 Engine Oil Filter Honda 0097 Oil Filter ZT 800 79770 8.0"-MUL-F-CW Blade 79.0"-MUL-F-CW Blade PART NO. DESCRIPTION 0 FasTrak Owner s Manual 778 Kawasaki Engine Manual HP 08 Kawasaki Engine Manual 9 HP 78 Honda 8 & 0 HP Engine Manual 79 Kohler Courage Engine Manual Note: When ordering parts, you must use the part number as shown for each part, not the index number. Always give the model and serial number to your parts and service representative. Note: Items sold in bulk such as seals and hoses are sold by the foot. Using this manual Illustrations used were current at the time of printing, but subsequent production changes may cause your machine to vary slightly in detail. Excel Industries, Inc. reserves the right to redesign and change the machine as deemed necessary, without notification. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer for current information and parts. 0877CE 0/0 -

Options Available From Your Dealer Hardware Description Codes & Abbreviations The following codes are used throughout this parts manual. Refer to this list when ordering parts. Standard Torques PART NO. DESCRIPTION 0897 " FasTrak Mulch Kit 79770 8.0"-MUL-F-CW Blade 7977 8.0"-GAT-F-CW Blade 08 8" FasTrak Mulch Kit 79.0"-MUL-F-CW Blade 79.0"-GAT-F-CW Blade ABBREVIATION DESCRIPTION ABBREVIATION DESCRIPTION CB Carriage Bolt MB Machine Bushing CE Clevis Pin MS Machine Screw CP Cotter Pin NT Nut CN Clip Nut SC Self Tapping Cap Screw CS Cap Screw SH Socket Head CW Cup Washer SB Shoulder Bolt FDRW Fender Washer SS Set Screw FW Flat Washer OD Outside Diameter HX Hex Head ID Inside Diameter LW Lock Washer The following chart lists the standard torque values for the threaded fasteners found in this manual. Torque all cap screws, nuts and set screws to these values unless a different torque is shown in the Notes section next to the fastener. SIZE FT-LBS NM SIZE FT-LBS NM.0 8.. M.. 7 M..7 0 0 M...8 8 M 7.7 0..00 7 99 M8 8.. 0 M0 7 0. 00 M 87.70 0 0 M 80 08..87 0 M 0.00 80 M0 0 M 70 NOTE: Loctite 9 to be used on all pipe threads. Lubricate all grease zerks. - 0877CE 0/0

Section Rivet Nut Installation..................................... - Engine Guard and Anti Rollover Wheels...................... - Footrest Assembly....................................... - 0877CE 0/0 -

Rivet Nut Installation INDEX NO. SERVICE PART NO. MFG. PART NO. QTY. 889 0789 " FASTRAK FRAME 897 07890 8" FASTRAK FRAME DESCRIPTION N/A 0099 /8- THREAD RIVET NUT N/A 8089 8 /8- THREAD RIVET NUT N/A 8088 /-8 THREAD RIVET NUT NOTES: - 0877CE 0/0

Engine Guard and Anti Rollover Wheels 0 7 8 9 INDEX NO. SERVICE PART NO. MFG. PART NO. QTY. DESCRIPTION 0780 0780 FASTRAK ENGINE GUARD 78708 N/A CS.00- X. HX G ZNYC 779 N/A FW. X.0 X.090 SAE ZNYC 0997 N/A ANTI-SCALP WHEEL 099 N/A NT.00- HX JAM ZNYC 7 7 FW.0 X. X.87 SPL 7 787 787 NT.00- H G8 ZNYC NL 8 080 080 CS.7- X. HX G ZNYC 9 779 779 FW.0 X.8 X.00 SAE ZNYC 0 08 08 SHIELD, HEAT CE FST 788 788 ANTI SCALP WHEEL ASSEMBLY. Includes items through. NOTES: 0877CE 0/0 -

Footrest Assembly INDEX NO. SERVICE PART NO. MFG. PART NO. QTY. DESCRIPTION 0789 0789 FLOOR PLATE 788 788 UPPER STEP TREAD 789 789 LOWER STEP TREAD 00 00 CB.7- X.70 STD ZNYC 779 779 FW.0 X.8 X.00 SAE ZNYC 00 00 NT.7- HX GRD ZNYC NOTES: - 0877CE 0/0

Section Battery Installation....................................... - Deck Lift Assembly...................................... - Hydro Transmission Installation............................. - Steering Sub-Assembly................................... -8 Steering and Brake Assembly............................. -0 0877CE 0/0 -

Battery Installation 7 8 7 7 9 0 7-0877CE 0/0

Battery Installation INDEX NO. SERVICE PART NO. MFG. PART NO. QTY. DESCRIPTION 78 78 CS.-8 X.00 HX G 78 78 FW. X.87 X.0/.080 HD 87 87 BATTERY CLAMP STRAP 00 00 POSITIVE BATTERY CABLE 00 00 NEGATIVE BATTERY CABLE 097 097 NT.0-0 HX GR. ZNYC 7 0988 0988 LW.0 INT-EXT TOOTH ZNYC 8 099 099 CS.0-0 X.70 HX G 9 778 778 RED BATTERY CABLE BOOT 0 709 709 BATTERY VULH-8 009 009 CN.-8 X.00 MAX THK 79 79 GM.0 X. X.7 000 000 WIRE TIE SMALL/SHORT NOTES:. When performing service on mower, disconnect battery ground cable and do not reconnect to battery until engine is ready to be started. See Owners Manual.. Battery is not installed in export models. 0877CE 0/0 -

Deck Lift Assembly 7 8 8 7 0 0 8 0 9 0-0877CE 0/0

Deck Lift Assembly INDEX NO. SERVICE PART NO. MFG. PART NO. QTY. DESCRIPTION 88 88 STOP HANDLE 88 88 HEIGHT ADJUSTMENT STOP 7888 7888 DECK LIFT INDICATOR 789 789 7 E CLIP.00 X. X.0 08 08 FW.8X.0X.0 ZNYC 70 70 8 NT.7- HX FLG ZNYC 7 7899 7899 DECK LIFT SPRING 8 079 079 CS.7- X.7 HX G 9 788 788 CS.7- X.7 FULTH 0 0 088 DECK LIFT CHAIN ( LINKS) 770 770 CS.-8 X.0 FLTHR 88 88 DECK LEVELER YOKE 789 789 CE.70 X. X.7 HEADLESS 779 779 FW.0 X.8 X.00 SAE 09 09 STRAIGHT GREASE FITTING. Apply grease to zerks. NOTES: 0877CE 0/0 -

Hydro Transmission Installation 7 8 8 9 7 0 0 9 9 9 8 7 7 8 0-0877CE 0/0

Hydro Transmission Installation INDEX NO. SERVICE PART NO. MFG. PART NO. QTY. DESCRIPTION 70087 70087 CS.-8X.00 HX G 0888 0888 CS.-8X.0 HX G 78 78 FW.X.87X.0/.080H 7887 7887 IDLER PULLEY.00"OD 088 088 FW.X.00X. ZNYC 7887 7887 CS.-X. HX G Z 7 00979 00979 PUMP DRIVE BELT 8 0007 0007 CS.-X.70 HX G 9 09 09 FW.70X.X.08 ZNYC 0 78 78 BUSHING 0788 0788 PUMP IDLER W/A FASTRAK 008 008 SB.70X.000 SH.- 00 00 CS.7-X.00 G ZNYC 779 779 FW.0X.8 X.00 SAE 00987 00987 ZT SPACER TUBE 07 07 8 NT.-8 HX G ZNYC 7 08 08 SPRING / COIL PL. 8 000 000 LH TRANS ZT800 0.9: 9 009 009 RH TRANS ZT800, 0.9: 0 0088 0088 TOW LINK ROD 8/ 08 08 CP.0DX.000 LG HML Z 0079 0079 OVERFLOW TANK ASSY 099 099 CS.0-0X.70 HX G 78 78 FW.8X.X.0/.080H 08 08 NT.0-0 HXZY NL 000 000 SPRING CLAMP.7" DIA 7 008 008 OVERFLOW HOSE 0" LONG 8 00880 00880 HYD FITTING DEG 9 000 000 WIRE TIE SMALL/SHORT NOTES:. Torque to N-m.. Torque to Nm. Service parts available for the transaxles: 00 ZT800 FAN, 7" 007 ZT800 PULLEY,." 0 ZT800 BRAKE ARM - 007 0097 OIL FILTER 0877CE 0/0-7

Steering Sub-Assembly CONNECTS TO PARK BRAKE LINKAGE 8 7 9 7 0 ITEM NO. SERVICE PART NO. MFG. PART NO. QTY. DESCRIPTION 780 N/A STEERING BAR GRIP 087 087 STEERING BAR 779 779 FW.0 X.8 X.00 SAE HD ZN 7078 7078 CS.7-X.70 HX G 080 080 NT.7- HXZY NL 078 078 STEERING ARM W/A LH (SHOWN) 078 078 STEERING ARM W/A RH 7 78 78 FW.X.87 X.0/.080 HD ZN/YL 8 0099 0099 SHORT BRAKE LINK ROD 9 0 0 NT.- HXZY NL 0 0788 0788 STEER PIVOT W/A LH (SHOWN) 0787 0787 STEER PIVOT W/A RH 77087 77087 IGUS BUSHING 7078 7078 CS.7-X.70 HX G NOTES:. Includes Item (780 Steering Bar Grip). -8 0877CE 0/0

This page intentionally left blank. 0877CE 0/0-9

Steering and Brake Assembly See Steering Sub-Assembly on page -8. 8 7 7 9 0 8 0 ASSEMBLED BRAKE RODS 0 7 0 BELL CRANK DETAIL TRACTOR FRAME 8 9 0 0 9 8 HYDRO TRANSAXLE 0 BRAKE ARM 9 7-0 0877CE 0/0

Steering and Brake Assembly INDEX NO. SERVICE PART NO. MFG. PART NO. QTY. DESCRIPTION 70 70 CS.0-0X.00 HX G Z 78 78 FW.8X.X.0/.080H 098 098 PUMP ARM 08 08 NT.0-0 HXZY NL 07 07 NT.-8 HX G ZNYC 78 78 FW.X.87X.0/.080H 7 789 789 BALL STUD DAMPER (FS) 8 00 00 STEERING DAMPER 9 0098 0098 PUMP ROD ASSEMBLY 0 0 0 NT.- HX ZY NL 789 789 LOCK COLLAR 0.77 ID(FS) 080 080 NT.7- HXZY NL 779 779 FW.0X.8 X.00 SAE 00 00 CS.7-X.7 HX G 708 708 NT.7- HX JAM GR Z 0087 0087 PLUNGER SWITCH 7 0987 0987 LW. INT-EXT TOOTH ZN 8 00 00 NT.7- HX GRD ZNY 9 79 79 IGUS BUSHING 0 0789 0789 BRAKE BELL CRANK LS (SHOWN) 0789 0789 BRAKE BELL CRANK RS (NOT SHOWN) 00989 00989 BRAKE ROD ASSEMBLY 080 080 CS.7-X.00 HX G 0 0 BRAKE ARM RET. SPRING 0008 0008 CS.7-X.0 HX G Z 0789 0789 BRAKE SPRING LINK LS (SHOWN) 7 080 080 BRAKE SPRING LINK RS (NOT SHOWN) 8 099 099 CS.0-0X.70 HX G 9 08 08 NT.0-0 HX FL LK ZNY 0 00 00 OVERTRAVEL SPRING 000 000 WIRE TIE, SMALL/SHORT 0 0 CS.-8X.000 HX G 9 9 PIVOT TUBE W/A PLATED NOTES:. Supplied with transmissions.. For mowers with serial numbers prior to 0700, to replace the dampener mount first remove the original control arms from the transmissions saving the hardware, and replace with items, and.. Serviceable parts for Item 8 (Steering Damper) include: 0 (Connector Body) and 0 (Cap Lock). 0877CE 0/0 -

- 0877CE 0/0

Section Honda 8 HP Engine Installation............................ - Instrument Panel Installation............................... - Fuel System Installation (with S/N higher than 0700)........ -8 Fuel System Installation (with S/N prior to 0700)........... -0 Honda Electrical Schematic (00998)....................... - 0877CE 0/0 -

Honda 8 HP Engine Installation 9 } 8 YEL PART OF ENGINE 7 9 7 7 9 TAN/RED 8 BRN 0 9 7 9 BLK 7 9 0 RED/BLK GRA/PUR 9 PUR PART OF ENGINE 7 9 9 8 9 0-0877CE 0/0

Honda 8 HP Engine Installation INDEX NO. 7 SERVICE PART NO. MFG. PART NO. QTY. DESCRIPTION N/A 78 HONDA 8HP ENGINE 000 000 HORIZONTAL MUFFLER FST 000 000 FASTRAK MUFFLER MANIFOLD 7878 7878 MUFFLER CLAMP 78 N/A HONDA (0) MUFFLER GASKET 0700 N/A LW. MED SPRING ZNYC 7 78 N/A NT M8-. HX STAINLESS 8 0 0 CB.-8X.70 FUL ZN 9 78 78 0 FW.X.87X.0/.080H 0 07 07 NT.-8 HX G ZNYC 78789 78789 OIL DRAIN VALVE MX 00 00 CS.-8X.70 HX G 070 070 CLIP HOSE SINGLE(FS) 7877 N/A HONDA 0 AMP RECTIFIER 78 78 FW.8X.X.0/.080H 0077 0077 CS.0-0X.000 HX G 7 08 08 CN.0-0 X.9 MAX THK 8 77 77 KEY / SQ X 0. LG 9 7999 7999 PULLEY A SEC. OD 0 788 788 FASTRAK CLUTCH 77 77 FW.X.0X.0 7808 7808 CS.7-0X.00 HX G Z 7898 7898 RUBBER BUMPER 79 N/A CLUTCH PIGTAIL HARNESS 000 000 SMALL/SHORT WIRE TIE 070 070 FW.X.70X.0 ZNYC 7 0877 0877 NT.-8 HXZY NL 8 00998 00998 WIRE HARNESS FASTRAK 9 00 N/A BATTERY CABLE NEGATIVE 0 0987 0987 LW. INT-EXT TOOTH Z 00 N/A BATTERY CABLE POSITIVE 090 090 HEATSHIELD, FST HONCC 09 09 UBOLT.0-0X. DIA 097 N/A NT.0-0 HX GR. ZNYC 0899 0899 MUFFLER HEAT SHIELD 078 078 OIL DRAIN HOSE (NOT SHOWN) NOTES:. Part of Item 8 (00998 FasTrak wire harness).. Two wires.. Connected to Item 8 (00998 FasTrak wire harness).. Torque bolt to - Nm. Replace (do not reuse) capscrew if removed or loosened. Use only hand tools to install this fastener.. Engine oil capacity: See engine manual.. Engine speed; High speed - 90±0 RPM (8HP Honda only), and 0877CE 0/0 -

0±0 RPM(0HP Honda only). 7. Nuts supplied with item (U-Bolts). - 0877CE 0/0

This page intentionally left blank. 0877CE 0/0 -

Instrument Panel Installation 7 0 9 8 RIGHT FUEL TANK 0a 0a FUSE SIZE AND LOCATION - 0877CE 0/0

Instrument Panel Installation INDEX NO. SERVICE PART NO. MFG. PART NO. QTY. DESCRIPTION 0097 0097 CHOKE CABLE 777 777 PTO SWITCH 77 77 RED INDICATOR LIGHT 79 79 HOUR METER 78808 78808 KEY SET 0898 0898 KEY SWITCH 7 07 N/A RELAY 8 778 778 THROTTLE CABLE 9 0089 0089 RIVET.88 DIA BLK HD 0 0098 0098 CB 0- X.00 ZYNC 0790 0790 INSTRUMENT PANEL 0707 0707 CE THROTTLE STOP 709 709 FW.9 X.00 X.08 ZNYC 098 098 NT #0- HX NL ZN 78 78 FW.8 X. X.0/.080 HD 097 097 CS.0-0 X.00 HX G. Part of 00998 wire harness. NOTES: 0877CE 0/0-7

Fuel System Installation (with S/N higher than 0700) 9 7 8 7 7 0-8 0877CE 0/0

Fuel System Installation (with S/N higher than 0700) INDEX NO. SERVICE PART NO. MFG. PART NO. QTY. DESCRIPTION 7790 7790." FUEL CAP 00 00 RIGHT SIDE FUEL TANK 0 0 LEFT SIDE FUEL TANK 000 000 CLIP 799 799 8 FW.0 X.00 X. HRD ZNYC 08 08 8 CS.7-X.70 HX G 7 709 709 -WAY FUEL VALVE 8 088 088 FUEL LINE (.00" LONG) 9 088 088 FUEL LINE.00" LONG) 0 088 088 FUEL LINE (.0" LONG) 000 000 WIRE TIE SMALL/SHORT 080 080 CS.-8X.70 HX G 78 78 FW.X.87X.0/.080H 00098 00098 CLAMP 07 07 NT.-8 HX G ZNYC. Torque to 7. N-m. NOTES: 0877CE 0/0-9

Fuel System Installation (with S/N prior to 0700) 7 9 8 0 7 8-0 0877CE 0/0

Fuel System Installation (with S/N prior to 0700) INDEX NO. SERVICE PART NO. MFG. PART NO. QTY. DESCRIPTION 7790 7790." FUEL CAP 009 009 RIGHT SIDE FUEL TANK 009 009 LEFT SIDE FUEL TANK 000 000 CLIP 799 799 8 FW.0 X.00 X. HRD ZNYC 08 08 8 CS.7-X.70 HX G 7 70 70 GM. X.7 X.7 X. 7 07 07 GM.87 X. X.00 X. 8 709 709 -WAY FUEL VALVE 9 088 088 FUEL LINE (." LONG) 0 088 088 FUEL LINE 8." LONG) 088 088 FUEL LINE (.0" LONG) 000 000 WIRE TIE SMALL/SHORT NOTES:. Torque to 7. N-m.. Fuel line from left side fuel tank to be routed through grommet and tied to rear seat support with Item.. For mowers with serial numbers prior to 070, use the following fuel line lengths: INDEX NO. SERVICE PART NO. DESCRIPTION 9 088 FUEL LINE (7." LONG) 0 088 FUEL LINE (7." LONG). Used on mowers with serial numbers prior to 070. 0877CE 0/0 -

Honda Electrical Schematic (00998) - 0877CE 0/0

Section Front Wheel Assembly.................................... - Front Wheel Breakdown.................................. - Drive Wheel Assembly.................................... - 0877CE 0/0 -

Front Wheel Assembly 7 8 8 9 8 8 7 0 INDEX NO. SERVICE PART NO. MFG. PART NO. QTY. DESCRIPTION 709 709 CS.00- X. HX G ZNYC 7 7 FW.0 X. X.87 SPL ZNYC 797 797 FW. X.7 X. ZNYC 78 78 BEARING 780 780 FASTRAK SPACER 989 989 CASTER FORK 7 00 00 CS.00- X.0 HX G ZNYC 8 779 779 FW. X.0 X.090 SAE ZNYC 9 787 787 NT.00- HEX G8 ZNYC NL 0 780 780 TIRE/WHEEL ASSEMBLY X - RIBBED 099 099 GAGE WHEEL SPACER NOTES:. Apply grease to zerks, see owners manual.. Torque to 0.7 Nm.. Assemble with extended inner race down. - 0877CE 0/0

Front Wheel Breakdown 780 INDEX NO. SERVICE PART NO. MFG. PART NO. QTY. 778 N/A /" ROLLER BEARING 7780 N/A BEARING CAP DESCRIPTION. Inflate to.-8.7 kpa. NOTES: 0877CE 0/0 -

Drive Wheel Assembly INDEX NO. SERVICE PART NO. MFG. PART NO.. Inflate tire to.-8.7 kpa.. Torque to 88.-0.9 Nm. QTY. NOTES: DESCRIPTION 78 78 WHEEL/TIRE ASSY 8 X 8.0 (QTY PER 8" TRACTOR) 78 N/A TIRE 8 X 8.0 789 N/A WHEEL 09 N/A TIRE VALVE 0077 0077 WHEEL NUT (QTY PER WHEEL) - 0877CE 0/0

Section " Deck Assembly (with S/N higher than 090000)............ - " Deck Assembly (with S/N prior to 090000)............... - " Deck Pulley Assembly................................ - 8" Deck Assembly (with S/N higher than 090000)............ -8 8" Deck Assembly (with S/N prior to 090000).............. -0 8" Deck Pulley Assembly................................ - 0877CE 0/0 -

" Deck Assembly 8 7 0 7 9 9 8 8 8 0 8 9 0-0877CE 0/0

" Deck Assembly ITEM NO. SERVICE PART NO. MFG. PART NO. QTY DESCRIPTION 80 0800 DECK W/A " FASTRAK 080 080 DISCHARGE CHUTE 09 09 TORSION SPRING 08 08 CHUTE PIN 080 080 NT.7- HXZY NL 8 8 CHUTE BRACKET 7 779 779 FW.0 X.8.00 SAE HD ZN 8 78 78 FW.X.87X.0/.080H 9 080 080 CS.-8X.70 HX G 0 78799 78799 DECK PIN & ROD ASSY 07 07 NT.-8 HX G ZNYC 009 009 CN.-8X.00 MAX THK 788 788 ANTI SCALP WHEEL ASSY 787 787 NT.0- HX LK NY 09 09 CB.7- X.00 STD CD 78708 N/A CS.00- X. HX G ZN 7 779 N/A 8 FW. X.0 X.090 SAE HD ZN 8 0997 N/A ANTI-SCALP WHEEL 9 099 N/A NT.00- HX JAM ZN. Includes items through 9. NOTES:. For mowers with serial numbers higher than 090000. 0877CE 0/0 -

" Deck Assembly 8 7 0 7 7 9 7-0877CE 0/0

" Deck Assembly INDEX NO. SERVICE PART NO. MFG. PART NO. QTY. DESCRIPTION 80 0800 DECK W/A " FASTRAK 07 07 DISCHARGE CHUTE ASSY 087 087 CHUTE MOUNTING PIN 080 080 CS.-8X.70 HX G 78 78 FW.X.87X.0/.080H 07 07 NT.-8 HX G ZNYC 7 779 779 FW.0X.8 X.00 SAE 8 080 080 NT.7- HXZY NL 9 09 09 CB.7-X.00 STD CD 0 0809 0809 DISCHARGE CHUTE MOUNTING BRACKET 009 009 CN.-8X.00 MAX THK 78708 N/A CS.00-X.0 HX G 779 N/A 8 FW.X.0X.090 SAE 0997 N/A ANTI-SCALP WHEEL 099 N/A NT.00- HX JAM ZNYC 787 787 NT.00- H8ZY NL 7 78799 78799 DECK PIN & ROD ASSY 788 788 ANTI-SCALP WHEEL ASSY. Includes items through. NOTES:. For mowers with serial numbers prior to 090000. 0877CE 0/0 -

" Deck Pulley Assembly 7 8 9 0 7 8 8 8 9 0 8 8 9 0 " Deck Assy 9 0 0 9 0 9 7 0 0 7-0877CE 0/0

" Deck Pulley Assembly INDEX NO. SERVICE PART NO. MFG. PART NO. QTY. DESCRIPTION 78988 78988 B-SECTION BELT 0007 0007 CS.- X.7 HX G 08 08 FW. X.00 X.078 ZNYC 7979 7979 FW.0X.00X.80 ZNYC G 780 780.00" OD, /8" IDLER PULLEY 088 088 FW. X.00 X. ZNYC 7 009 009 DECK IDLER SPACER 8 79790 79790 CS.-8X.0FLT SH ZY 9 0 0 IDLER SLIDE, UHMW 0 088 088 DECK IDLER 780 780 IDLER SPRING 98 099 SPRING CHAIN ( LINKS) 7887 7887 CS.-X. HX G Z 787 787 8 CW..0X.87 PNT 78889 78889 DECK DRIVE.0 PULLEY 08 08 PULLEY COVER LS 7 08 08 PULLEY COVER RH 8 097 097 NT.- HX G ZNYC 9 000 000 CS.-8X. HX G 0 78 78 0 FW.X.87X.0/.080H 00 00 NT.7- HX GRD ZNYC 779 779 FW.0X.8 X.00 SAE 00 00 CS.7-X.7 HX G 780 780 BLADE SPINDLE ASSEMBLY 0877 0877 NT.-8 HXZY NL 79770 79770 8.0"-MUL-F-CW BLADE 7 7878 7878 CS.-X.00 FULL HX 8 080 080 NT.7- HXZY NL 9 00 00 CB.7-X.70 STD ZN 0 0800 0800 BAFFLE, COMMON W/A 080 080 BAFFLE MULCH W/A NOTES:. Torque to 0 N-m.. See Deck Belt Routing and Tensioning on page 7- for belt tensioning. 0877CE 0/0-7

8" Deck Assembly 8 7 7 9 9 8 0 8 8 0 8 9 0-8 0877CE 0/0

8" Deck Assembly ITEM NO. SERVICE PART NO. MFG. PART NO. QTY DESCRIPTION 8 08 DECK W/A 8" FASTRAK 080 080 DISCHARGE CHUTE 09 09 TORSION SPRING 08 08 CHUTE PIN 080 080 NT.7- HXZY NL 8 8 CHUTE BRACKET 7 779 779 FW.0 X.8.00 SAE HD ZN 8 78 78 FW.X.87X.0/.080H 9 080 080 CS.-8X.70 HX G 0 78799 78799 DECK PIN & ROD ASSY 07 07 NT.-8 HX G ZNYC 009 009 CN.-8X.00 MAX THK 788 788 ANTI SCALP WHEEL ASSY 787 787 NT.0- HX LK NY 09 09 CB.7- X.00 STD CD 78708 N/A CS.00- X. HX G ZN 7 779 N/A 8 FW. X.0 X.090 SAE HD ZN 8 0997 N/A ANTI-SCALP WHEEL 9 099 N/A NT.00- HX JAM ZN. Includes items through 9. NOTES:. For mowers with serial numbers higher than 090000. 0877CE 0/0-9

8" Deck Assembly 9 8 0 7 7 7 7-0 0877CE 0/0

8" Deck Assembly INDEX NO. SERVICE PART NO. MFG. PART NO. QTY. DESCRIPTION 8 08 DECK W/A 8" FASTRAK 07 07 DISCHARGE CHUTE ASSY 087 087 CHUTE MOUNTING PIN 080 080 CS.-8X.70 HX G 78 78 FW.X.87X.0/.080H 07 07 NT.-8 HX G ZNYC 7 09 09 CB.7-X.00 STD CD 8 779 779 FW.0X.8 X.00 SAE 9 080 080 NT.7- HXZY NL 0 0809 0809 DISCHARGE CHUTE MOUNTING BRACKET 009 009 CN.-8X.00 MAX THK 78708 N/A CS.00-X.0 HX G 779 N/A 8 FW.X.0X.090 SAE 0997 N/A ANTI-SCALP WHEEL 099 N/A NT.00- HX JAM ZNYC 787 787 NT.00- H8ZY NL 7 78799 78799 DECK PIN & ROD ASSY N/A 788 ANTI-SCALP WHEEL ASSY. Includes items through. NOTES:. For mowers with serial numbers prior to 090000. 0877CE 0/0 -

8" Deck Pulley Assembly 7 8 0 7 8 8 9 8 8 0 9 8 9 0 8" Deck Assy 9 0 0 9 0 9 7 0-0877CE 0/0

8" Deck Pulley Assembly INDEX NO. SERVICE PART NO. MFG. PART NO. QTY. DESCRIPTION 79 79 B-SECTION BELT 0007 0007 CS.- X.7 HX G 08 08 FW. X.00 X.078 ZNYC 7979 7979 FW.0X.00X.80 ZNYC G 780 780.00" OD, /8" IDLER PULLEY 088 088 FW. X.00 X. ZNYC 7 009 009 DECK IDLER SPACER 8 79790 79790 CS.-8X.0FLT SH ZY 9 0 0 IDLER SLIDE, UHMW 0 088 088 DECK IDLER 780 780 IDLER SPRING 98 099 SPRING CHAIN ( LINKS) 7887 7887 CS.-X. HX G Z 787 787 8 CW..0X.87 PNT 7989 7989 DECK DRIVE.0 PULLEY 088 088 PULLEY COVER LS 7 089 089 PULLEY COVER RH 8 097 097 NT.- HX G ZNYC 9 000 000 CS.-8X. HX G 0 78 78 0 FW.X.87X.0/.080H 00 00 NT.7- HX GRD ZNYC 779 779 FW.0X.8 X.00 SAE 00 00 CS.7-X.7 HX G 780 780 BLADE SPINDLE ASSEMBLY 0877 0877 NT.-8 HXZY NL 79 79.0"-MUL-F-CW BLADE 7 7878 7878 CS.-X.00 FULL HX 8 080 080 NT.7- HXZY NL 9 00 00 CB.7-X.70 STD ZN 0 08 08 BAFFLE MULCH,8" COMMON 087 087 BAFFLE MULCH W/A 8" NOTES:. Torque to 0 N-m.. See Deck Belt Routing and Tensioning on page 7- for belt tensioning. 0877CE 0/0 -

- 0877CE 0/0

Section 7 Seat Installation......................................... 7- Deck Installation........................................ 7- Deck Belt Routing and Tensioning.......................... 7-0877CE 0/0 7-

Seat Installation 7 9 0 8 7-0877CE 0/0

Seat Installation INDEX NO. SERVICE PART NO. MFG. PART NO. QTY. DESCRIPTION 79 79 MICHIGAN STANDARD SEAT 080 080 CS.-8X.70 HX G 78 78 9 FW. X.87 X.0/.080 HD 08 08 SEAT LATCH, 8/ FST 8088 8088 /-8 RIVET NUT 000 000 SMALL/SHORT WIRE TIE 7 877 078 SEAT PAN 8 07 07 NT.-8 HX G ZNYC 9 080 080 CS.7- X. HX G 0 779 779 FW.0 X.8 X.00 SAE 00 00 SEAT SPRING 0 LB/IN 00 00 CS.-8 X.87 HX G 0877 0877 NT.-8 HX ZNYC NL NOTES:. Do not torque, Item 7 (078 Seat Pan) must pivot.. Service parts, (Michigan seat): 7907 SLIDE KIT 79 SWITCH-SNAP KIT 797 LH ROUND ARMREST ASSEMBLY 7977 RH ROUND ARMREST ASSEMBLY 79780 MOLDED ROUND ARMREST () 797 ARMREST STOP ASSEMBLY 0877CE 0/0 7-

Deck Installation INDEX NO. SERVICE PART NO. MFG. PART NO. QTY. DESCRIPTION 079 079 CS.7-X.70 HX G 07 07 CS.00-X.70 HX G 779 779 FW.X.0X.090 SAE 70 70 8 NT.7- HX FLG ZN 0089 0089 NT.00- HX G ZNYC NOTES: 7-0877CE 0/0

Deck Belt Routing and Tensioning NOTES:. Spring length measured from outside of hook to outside of hook.. Route belt as shown. 0877CE 0/0 7-

7-0877CE 0/0

Section 8 Tractor Decals.......................................... 8- " Deck Decals........................................ 8-8" Deck Decals........................................ 8-0877CE 0/0 8-

Tractor Decals 7 7 8 8 9 0 8-0877CE 0/0

Tractor Decals INDEX NO. SERVICE PART NO. MFG. PART NO. QTY. DESCRIPTION 7870 7870 FASTRAK DECAL 7988 7988 HUSTLER NAME PLATE N/A 0879 TURF PROD SERIAL NO PLATE 78977CE 78977CE CE 0 DBA LIMIT DECAL, 770 770 CE MARK DECAL 77 77 STABILIZER DECAL, 7 7988 7988 FUEL INDICATOR DECAL 8 78977CE 78977CE EYE/EAR/FOOT PROTECTION DECAL 9 000CE 000CE INSTRUMENT PANEL DECAL 0 77709CE 77709CE CE MAXIMUM ANGLE DECAL 780 780 STEERING R.S. DECAL 78CE 78CE DECK HEIGHT MINIZ DECAL 789 789 STEERING L.S. DECAL 78970CE 78970CE READ OWNER'S MANUAL DECAL 78979CE 78979CE READ SERVICE MANUAL DECAL 0099 0099 TOW VALVE DECAL 7 0 0 NO SERVICE DECAL 8 770CE 770CE CE BATTERY DECAL NOTES: 0877CE 0/0 8-

" Deck Decals 7 8 9 9 INDEX NO. SERVICE PART NO. MFG. PART NO. QTY. DESCRIPTION 7997 7997 " DECK ID DECAL 77CE 77CE DECK COVER CE DECAL 778CE 778CE FINGERS AND TOES DECAL 7898CE 7898CE THROWN OBJECT DECAL 780 780 STEP TREAD.70 X 9.00 78970CE 78970CE READ OWNER'S MANUAL DECAL 7 789CE 789CE BELT ROUTING CE DECAL 8 770CE 770CE DISCHARGE CHUTE CE DECAL 9 0 0 NO SERVICE DECAL NOTES: 8-0877CE 0/0

8" Deck Decals 7 8 9 9 INDEX NO. SERVICE PART NO. MFG. PART NO. QTY. DESCRIPTION 7997 7997 8" DECK ID DECAL 77CE 77CE DECK COVER CE DECAL 778CE 778CE FINGERS AND TOES DECAL 7898CE 7898CE THROWN OBJECT DECAL 790 790 STEP TREAD MINI FST DECAL 7870CE 7870CE READ OWNER'S MANUAL DECAL 7 789CE 789CE BELT ROUTING CE DECAL 8 770CE 770CE DISCHARGE CHUTE CE DECAL 9 0 0 NO SERVICE DECAL NOTES: 0877CE 0/0 8-

8-0877CE 0/0

Numerical Index Part No. Page No. Index Part Numbers 000-9, - 000 -, -7, -, -, -9, -, 7-00098 -9 0008-00 -, -7, - 0089 7-00 - 09-088 -9, - 0 00 - -7 08-097 -7, - 0700-07 7-09 - 0-8, - 097 -, - 0007-7, -7, - 09-7 09 -, -, -9, - 07-7 088-7, -7, - 0988-0987 -, - 0997 -, -, -, -9, - 07-7, -, -, -9, -, -, -9, -, 7-080 -9, -, -, -9, -, 7-0 - 08-7 0888-7 00-070 0898 - -7 08-7, - 07-08 -7 00-080 -, 7-099 -, -, -, -9, - 00 -, -, -7, - 079 -, 7-08 -9, - 099 -, -7, - 097-7 0077-0877 -, -7, -, 7-098 -7 099-7, - Part No. Page No. 0077-000 -7, - 00 7-08 -7, - 070-080 - 0879 8-080 -8, -, -, -, -9, - 0707-7 078-0789 - 0789-0780 - 078-8 078-8 0787-8 0788-8 078 7-0788 -7 07890-0789 - 0789-0789 - 0790-7 0809 -, - 08-7 08-7 088-089 - 0897-08 - 08 7-080 - 087 -, - 08-0899 098 - - 090-8 -, -9 98-7, - 099-989 - 7 -, - 88-88 - 87-88 - 088-7, - 0-087 -8 9-889 - Part No. Page No. 897-80 -, - 8-9, - 877 7-00 - 009-7, - 0079-7 00880-7 009-009 - 0097-00979 -, -7 0098-00987 -7 00989-0099 -8 0099-00998 - 000-7 000-000 - 008-7 009-7 000-7 00-00 -, - 00 -, - 009 -, -, -, -9, - 008-7 0087-0088 -7 0089-7 0097-7 0098-7 0099 8-000CE 07 8- -, - 08-0 - 0-08 - 00-7 007-7 0-7 00-9 0-9 0-0 - 09-0 -7, - 00 7-08 - 0877CE /0 i-

Part No. Page No. Part No. Page No. Part No. Page No. 080 -, -9 08 -, -9 0 8-, 8-, 8-09 -, -9 70 70 - -, 7-709 -7 7078-8 709-708 - 70-70087 -7 77-7 77-799 -9, - 797-78 - 770CE 8-770CE 8-, 8-778CE 8-, 8-77CE 8-, 8-709 - 709-9, - 770-77 - 79-779 -, -, -7, -8, -, -, -, -7, -9, -, -, 7-779 -, -, -, -, -, -9, -, 7-780 - 78-7, -, -, -7 78 -, -7, -8, -, -, -9, -, -, -7, -9, -, -, 7-79 -7 77087 778-8 - 77 8-7780 - 778-770 8-777 -7 77709CE 8-778 -7 778-7790 -9, - 78 789-7 - 780-8 789-780 -7, - 789CE 8-, 8-787 -, -, -, -, -9, - 7870CE 8-78708 -, -, -, -9, - 788-7887 -7, -7, - 789-787 -7, - 78-7899 - 78-78 - 789-780 -7, - 7878-7, - 78-789 - 7888-780 -7, - 780-7870 8-7887 -7 788-7898 - 7808 780-8- 789 8-78CE 8-780 7878 8- - 7877-788 - 789-78 - 7800-788 - 78-78 - 78-78808 78889-7 -7 78789-78799 -, -, -9, - 788 -, -, -, -9, - 78988 -, -7 7898CE 8-, 8-78970CE 8-, 8-78979CE 8-78977CE 8-78977CE 8-79 - 79 -, - 7988 8-7989 - 797 7-7907 7-79 7-7988 8-79 7-7997 8-79 - 790 8-79 - 79 -, -, - 79-7979 -7, - 797 7-7977 7-79780 79770 7- -, -, -7 7977-79790 -7, - 7997 7999 8- - 8088 -, 7-8089 - 980CE - i- 0877CE /0