P ARTS MANUAL This Manual contains standard Production Product Identification Numbers. Special Engineered Options not Included 0D MT Triple Mast For 0D-MT-00 Through Present FOR PARTS AND SERVICE: TELEPHONE: (888) 946-3330 Manual Number: 980 R8 7040 South Highway Westminster, SC 9693 Toll Free (888) 946-3330 (864) 647-9 FAX (864) 647-695
About This Manual Introduction This manual shows the parts breakdown for the mast product ID numbers. Locate the product ID number (PID) stamped on the upper left hand side of the outer upright channel. This number must be used when ordering replacement parts for this product. PRODUCT I.D. NUMBER 0D-MT-XYZ XXX-XX-XXX EXAMPLE Ordering Parts Customers - Parts and service literature is available through authorized lift truck dealers. To place an order, contact the lift truck dealer of your choice. Lift Truck Dealers - To order parts and service literature contact: MA5356.eps LIFT-TEK / ELECAR CUSTOMER SERVICE 7040 S HWY WESTMINSTER, SC 9693 TELEPHONE: (888) 946-3330 FAX: (864) 647-5406 Page 0/03/08 980 R8
0850 Contents Cover... Introduction... Safety Decals... 3 Free Lift Cylinders... 4 Main Lift Cylinders... 8 Weldments... Weldment Common Parts... 3 Hoist Chains and Free Lift Hose... 5 6 Roller Carriages... 6 Load Backrest... 7 Lowering Control Valve... 7 Single Function STD-VIS IHR... 8 Double Function STD-VIS IHR... Single Function HI-VIS IHR... 6 Double Function HI-VIS IHR... 30 Recommended Spare Parts List... 34 3 Safety Decals 5 6-665595 "HANDS OFF" 4 On Front Side of Inner Upright - 67950 "NO STEP" 3 6695-6695 "WARNING" 5 On Front Side 6-095 "NO STEP" 4 6 WARNING Do not operate this truck if fork stops at end of top or bottom carriage bar are missing. Replace missing fork stops with kit 9400. Fork Stop Part No. 4053 Both Sides 0850-0850 "WARNING" MA038.eps - 4053 "FORK STOP" 980 R8 0/03/08 Page 3
Free Lift Cylinders For 0D-MT-00 Through 0D-MT-06 7 6 8 7 5 HYDRAULIC OIL 5 6 4 External Hydraulic Fuse Part Number 4477 9 0 4 3 FREE FLOW 3 MA039.eps Page 4 0/03/08 980 R8
Free Lift Cylinders For 0D-MT-00 Through 0D-MT-06 FL- OCL (IN) FREE LIFT FREE LIFT FREE LIFT CYLINDER OCL CYLINDER OCL CYLINDER QTY (IN) QTY (IN) QTY REF E REF E REF E 6 004 80 00440 99 00459 6 004 8 0044 00 00460 63 0043 8 0044 0 0046 64 0044 83 00443 0 0046 65 0045 84 00444 03 00463 66 0046 85 00445 04 00464 67 0047 86 00446 05 00465 68 0048 87 00447 06 00466 69 0049 88 00448 07 00467 70 00430 89 00449 08 00468 7 0043 90 00450 09 00469 7 0043 9 0045 0 00470 73 00433 9 0045 0047 74 00434 93 00453 0047 75 00435 94 00454 3 00473 76 00436 95 00455 4 00474 77 00437 96 00456 5 00475 78 00438 97 00457 6 00476 79 00439 98 00458 7 00477 OCL - Outer Channel Length. OCLs based on 4 underclearance for cushion mast. K- Item # QTY Part # Description Item # QTY Part # Description N/A Shell 0 Wear Ring 35503 Retainer Check Valve 3 N/A Roll Pin 50860 Snap Ring 4 N/A Piston 3 Washer 5 N/A Tube 4 O-Ring 6 N/A Rod 5 O-Ring 7 Wiper 6 O-Ring 8 U-Cup 7 Back Up 9 Piston Seal - Included in Seal Kit P/N 6955. - Included in Check Valve Kit P/N 358999. 980 R8 0/03/08 Page 5
Free Lift Cylinders For 0D-MT-07 Through Present 3 0 9 8 7 6 5 8 9 4 5 External Hydraulic Fuse Part Number 4477 4 6 75 PSI 3 0 MA4.eps 4 Page 6 0/03/08 980 R8
FL- OCL (IN) Free Lift Cylinders For 0D-MT-07 Through Present FREE LIFT FREE LIFT FREE LIFT CYLINDER OCL CYLINDER OCL CYLINDER QTY (IN) QTY (IN) QTY REF E REF E REF E 6 0065 8 0067 0 0069 6 0065 8 0067 0 0069 63 00653 83 00673 03 00693 64 00654 84 00674 04 00694 65 00655 85 00675 05 00695 66 00656 86 00676 06 00696 67 00657 87 00677 07 00697 68 00658 88 00678 08 00698 69 00659 89 00679 09 00699 70 00660 90 00680 0 00700 7 0066 9 0068 0070 7 0066 9 0068 0070 73 00663 93 00683 3 00703 74 00664 94 00684 4 00704 75 00665 95 00685 5 00705 76 00666 96 00686 6 00706 77 00667 97 00687 7 00707 78 00668 98 00688 0 0070 79 00669 99 00689 80 00670 00 00690 OCL - Outer Channel Length. OCLs based on 4 underclearance for cushion mast. K- Item # QTY Part # Description Item # QTY Part # Description N/A Rod Washer Pull Wire Check Valve 3 300485 Retainer 3, O-Ring 4 N/A Roll Pin 4 Nylon Ring 5 N/A Shell 5 Piston Seal 6 O-Ring 6 Wear Ring 7 Back-Up Ring 8 Bushing 8 N/A Stand Tube 9 Rod Seal 9 N/A Piston 0 Wiper 0, Circlip - Included in Seal Kit P/N 0059. - Included in Check Kit P/N 563904. Service Kit P/N 0079 980 R8 0/03/08 Page 7
Main Lift Cylinders For 0D-MT-00 Through 0D-MT-06 5 6 7 8 7 3 4 8 External Hydraulic Fuse ( RIGHT HAND SIDE ONLY ) Part Number 4480 5 9 FREE FLOW <<<----- 3 6 0 4 MA034.eps Page 8 0/03/08 980 R8
Main Lift Cylinders For 0D-MT-00 Through 0D-MT-06 ML- OCL (IN) MAIN LIFT MAIN LIFT MAIN LIFT CYLINDER OCL CYLINDER OCL CYLINDER QTY (IN) QTY (IN) QTY REF D REF D REF D 6 00496 80 0055 99 00534 6 00497 8 0056 00 00535 63 00498 8 0057 0 00536 64 00499 83 0058 0 00537 65 00500 84 0059 03 00538 66 0050 85 0050 04 00539 67 0050 86 005 05 00540 68 00503 87 005 06 0054 69 00504 88 0053 07 0054 70 00505 89 0054 08 00543 7 00506 90 0055 09 00544 7 00507 9 0056 0 00545 73 00508 9 0057 00546 74 00509 93 0058 00547 75 0050 94 0059 3 00548 76 005 95 00530 4 00549 77 005 96 0053 5 00550 78 0053 97 0053 6 0055 79 0054 98 00533 7 0055 OCL - Outer Channel Length. OCLs based on 4 underclearance for cushion mast. K-3 Item # QTY Part # Description Item # QTY Part # Description N/A Case Assembly 0 N/A Steel Ball N/A Piston N/A Check Plug 3 356403 Retainer O-Ring 4 N/A Shaft 3 Wear Ring 5 Wiper 4 N/A Roll Pin 6 U-Cup 5 Check Valve 7 O-Ring 6 O-Ring 8 Back-Up Ring 7 N/A Set Screw 9 Piston U-Cup 8 356407 Hollow Hex Plug - Included in Seal Kit P/N 007. - Included in Check Valve Kit P/N 358999. Shim Kit P/N 33949 980 R8 0/03/08 Page 9
Main Lift Cylinders For 0D-MT-07 Through Present 7 4 8 9 0 3 6 9 3 8 External Hydraulic Fuse ( RIGHT HAND SIDE ONLY ) Part Number 4480 4 75 PSI 5 0 6 7 MA43.eps 5 Page 0 0/03/08 980 R8
ML-- OCL (IN) Main Lift Cylinders For 0D-MT-07 Through Present MAIN LIFT MAIN LIFT MAIN LIFT CYLINDER OCL CYLINDER OCL CYLINDER QTY (IN) QTY (IN) QTY REF D REF D REF D 6 00576 8 00596 0 0066 6 00577 8 00597 0 0067 63 00578 83 00598 03 0068 64 00579 84 00599 04 0069 65 00580 85 00600 05 0060 66 0058 86 0060 06 006 67 0058 87 0060 07 006 68 00583 88 00603 08 0063 69 00584 89 00604 09 0064 70 00585 90 00605 0 0065 7 00586 9 00606 0066 7 00587 9 00607 0067 73 00588 93 00608 3 0068 74 00589 94 00609 4 0069 75 00590 95 0060 5 00630 76 0059 96 006 6 0063 77 0059 97 006 7 0063 78 00593 98 0063 0 00635 79 00594 99 0064 80 00595 00 0065 OCL - Outer Channel Length. OCLs based on 4 underclearance for cushion mast. K-4 Item # QTY Part # Description Item # QTY Part # Description Pull Wire Nylon Ring N/A Spacer Piston Seal 3 N/A Rod 3 Check Valve 4 Wiper 4 Washer 5 N/A Roll Pin 5 Circlip 6 N/A Shell 6 N/A Sleeve 7 8955 Retainer 7, Retaining Ring 8 Rod Seal 8, O-Ring 9 N/A Piston 9 Back-Up Ring 0 Wear Ring 0 O-Ring - Included in Seal Kit P/N 00530. - Included in Check Valve Kit 563904. Shim Kit P/N 33949 980 R8 0/03/08 Page
6 0 Weldments 5 4 3 4 3 7 6 0 9 3 See Chart W-- 8 4 5 8 4 n 9 4 8 MA875 Chain Anchor (Ref 4) 6 7 6 7 4 6 4 7 5 7 6 7 0 5 7 n See LCV- for Lowering Control Valve Information. If your LCV does not match this picture, please contact Lift Technologies, Inc. for specific information. Page 0/03/08 980 R8
W-- Weldment Common Parts REF QTY PART # DESCRIPTION REF QTY PART # DESCRIPTION A n Outer Upright 3 6838 Lockwasher M0 B n Intermediate Upright 4 0596 Washer Shim C n Inner Upright 5 6 004 Full Hex Nut D n Main Lift Cylinders 6 6 0044 Jam Hex Nut E n Free Lift Cylinder 7 6 308 Pin 343 Free Lift Cylinder Band 8 68963 Pin Assembly 68380 Capscrew, M0x6 9 689658 Pin Assembly 3 48890 Bumper 0 4 3078 Wear Plug 4 6 3079 Chain Anchor 3 347 Retainer Clip 5 48978 Clamp 8 68869 Roller Assembly 6 6508 Cotter Pin 3 085 Safety Decal Kit 7 6 658 Cotter Pin 4 4 307 Sheave 8 307 Crosshead Weldment 5 689647 Hose Sheave 9 4480 Ext. Fuse Valve 6 * 57 Shim 0 4477 Ext. Fuse Valve 7 * 637536 Shim 335 Snap Ring 8 34 Snap Ring 9596 Socket Screw n - See specific charts for part numbers. * - Quantity will vary. - See illustration for exploded view of chain anchor components. W- OCL OUTER UPRIGHT INTERMEDIATE UPRIGHT (IN) QTY INNER UPRIGHT OUTER UPRIGHT INTERMEDIATE UPRIGHT QTY INNER UPRIGHT REF A REF B REF C REF A REF B REF C 6 395 475 4795 90 34 4744 484 6 396 476 4796 9 35 4745 485 63 397 477 4797 9 36 4746 486 64 398 478 4798 93 37 4747 487 65 399 479 4799 94 38 4748 488 66 300 470 4800 95 39 4749 489 67 30 47 480 96 330 4750 4830 68 30 47 480 97 33 475 483 69 303 473 4803 98 33 475 483 70 304 474 4804 99 333 4753 4833 7 305 475 4805 00 334 4754 4834 7 306 476 4806 0 6500 663 6747 73 307 477 4807 0 650 664 6748 74 308 478 4808 03 650 665 6749 75 309 479 4809 04 6503 666 6750 76 30 4730 480 05 6504 667 675 77 3 473 48 06 6505 668 675 78 3 473 48 07 6506 669 6753 79 33 4733 483 08 6507 6630 6754 80 34 4734 484 09 6508 663 6755 8 35 4735 485 0 6509 663 6756 8 36 4736 486 650 6633 6757 83 37 4737 487 65 6634 6758 84 38 4738 488 3 65 6635 6759 85 39 4739 489 4 653 6636 6760 86 30 4740 480 5 654 6637 676 87 3 474 48 6 655 6638 676 88 3 474 48 7 656 6639 6763 89 33 4743 4483 0 5873 5874 5875 OCL- Outer Channel Length OCLs based on 4 underclearance for cushion mast. 980 R8 0/03/08 Page 3 OCL (IN)
Hoist Chains See Chart HCFL-- Free Lift Hose See Chart HCFL-- 3 Page 4 0/03/08 980 R8
Hoist Chains and Free Lift Hose HCFL-- MAINLIFT FREELIFT FREELIFT MAINLIFT FREELIFT FREELIFT OCL CHAIN CHAIN HOSE OCL CHAIN CHAIN HOSE (REF #) (REF #) (REF #3) (REF #) (REF #) (REF #3) (in) QTY () QTY () QTY () (in) QTY () QTY () QTY () 6 498 49 54800 90 4939 0705 5489 6 498 49 5480 9 0708 4935 5483 63 499 49 5480 9 0708 4935 5483 64 499 49 54803 93 4940 0707 54833 65 4930 493 54804 94 4940 0707 54834 66 4930 493 54805 95 494 499 54835 67 493 494 54806 96 494 499 54836 68 493 494 54807 97 494 4930 54837 69 493 495 54808 98 494 4930 54838 70 493 495 54809 99 4943 493 54839 7 4933 496 5480 00 4943 493 54840 7 4933 496 548 0 4944 493 5484 73 4934 497 548 0 4944 493 5484 74 4934 497 5483 03 0704 4933 54843 75 0705 498 5484 04 0704 4933 54844 76 0705 498 5485 05 4945 4934 54845 77 4935 499 5486 06 4945 4934 54846 78 4935 499 5487 07 738 0705 54847 79 0707 4930 5488 08 738 0705 54848 80 0707 4930 5489 09 7383 4935 54849 8 0703 493 5480 0 7383 4935 54850 8 0703 493 548 7384 0707 5485 83 4936 493 548 7384 0707 5485 84 4936 493 5483 3 7385 4703 54853 85 4937 4933 5484 4 7385 0703 54854 86 4937 4933 5485 5 7386 4936 54855 87 0706 4934 5486 6 7386 4936 54856 88 0706 4934 5487 7 7387 4937 54857 89 4939 0705 5488 0 3474 0706 54866 OCL - Outer Channel Length - For units producted before 6/6/06 remove the 90 0 and 45 0 fittings (located at the bottom of the free lift cylinder) before installing the new hose. Reference installation instructions part number 55869. OCLs based on 4 underclearance for cushion mast. 980 R8 0/03/08 Page 5
6 Roller Carriages 3 4 3 A 9 8 MA49.eps 7 6 5 4 0 5 C- 0D MT 6 Roller Carriages Common Parts REF QTY Part # Description REF QTY Part # Description A 80 47" CLIV Cushion Carriage 4 0495 Capscrew M6xx65 4 684586 Lockwasher M6 3 4 68868 Thrust Roller 4 658 Cotter Pin 5 004 Nut Hex Full 6 0044 Nut Hex Jam 7 3080 Chain Anchor 8 4 6508 Cotter Pin 9 308 Pin 0 * 637536 Shim 6 68869 Roller 4 6808 Capscrew M6 3 67 Retainer Plate 4 9400 Fork Stop Kit * - Quantity will vary. Contact Lift Technologies, Inc. Customer Service if your carriage does not match any of those listed (Mast PID number needed). Page 6 0/03/08 980 R8
Load Backrest Backrest-.eps 3 See Chart LBR- LBR- Class IV Load Backrests REF QTY PART # DESCRIPTION 48786 *Backrest, 47" x 48" 4 0073 Capscrew, M6x,0x35-8.8 3 4 684586 Lockwasher, M6 * - Item includes items and 3. Other Backrest sizes are available, contact Lift Technologies for details. Lowering Control Valve 3 LCV- Lowering Control Valve REF QTY PART# PART# DESCRIPTION 68966 Lowering Control Valve Assembly, 8 GPM 689648 Valve Body 3 68964 Valve Cartridge, 8 GPM 837 Lowering Control Valve Assembly, 3 GPM 689648 Valve Body 3 838 Valve Cartridge, 3 GPM * - Item includes items and 3. See Chart LCV- 980 R8 0/03/08 Page 7
Internal Hose Reeving Single Function STD-VIS IHR 7 #8 Hoses Only 8 9 0 9 6 OCL to 3 OCL See Chart IHR- #6 Hoses with #8 Fittings Only 0 9 3 5 6 4 9 7 9 4 3 7 8 6 3 6 0 3 MA04.eps 0 8 9 9 5 7 7 9 0 4 7 7 5 6 Page 8 0/03/08 980 R8
Internal Hose Reeving Single Function STD-VIS IHR IHR- SINGLE STD-VIS IHR COMMON PARTS REF QTY PART # DESCRIPTION 30 Bar Clamp 379 Bar Clamp 3 3708 Bracket 4 684658 IHR Bracket 5 34884 Lower Bracket 6 454 Bulkhead Union, 90 0 7 *0/~8 684649 Capscrew M0 x 5 8 9 *09780 *0505 Capscrew M x 80 Capscrew M x 90 ~76844 ~09780 Capscrew M x 65 Capscrew M x 80 0 4 76900 Capscrew M6 x 5 376 Bulkhead Fitting 3084 Hose Guard 3 ~38568 Hose Guard 4 306 IHR Bracket 5 3096 IHR Bracket 6 ~67767 IHR Sheave 7 8 *377 *335 Insert Hose Insert Hose ~385 ~385 Insert Hose Insert Hose 9 8 6838 Lockwasher M0 0 6838 Lockwasher M 3 76303 Nut M0 066 Nut M 3 *334 IHR Sheave ~38504 IHR Sheave 4 ~06036 Spacer 5 3387 Stubshaft 6 *35 Stubshaft ~073 Stubshaft 7 *380 Stubshaft 8 *334 IHR Sheave 9 *35 Stubshaft * - #8 Hose IHR only. ~ - #6 Hoses with #8 Fittings IHR only. See the follwoing two pages for IHR Kits and Hose Part Numbers. 980 R8 0/03/08 Page 9
Internal Hose Reeving Single Function STD-VIS IHR with #8 HOSES OCL IHR #8 HOSE OCL IHR #8 HOSE KIT KIT (in) P/N QTY P/N (in) P/N QTY P/N 6 3640 38976 90 3669 3906 6 364 38980 9 3670 39065 63 364 38983 9 367 39068 64 3643 38986 93 367 3907 65 3644 38989 94 3673 39074 66 3645 3899 95 3674 39077 67 3646 38995 96 3675 39080 68 3647 38998 97 3676 39083 69 3648 3900 98 3677 39086 70 3649 39004 99 3678 39089 7 3650 39007 00 3679 3909 7 365 3900 0 3680 39095 73 365 390 0 368 39098 74 3653 3905 03 368 390 75 3654 3908 04 3683 3904 76 3655 390 05 3684 3907 77 3656 3904 06 3685 390 78 3657 3907 07 3686 39 79 3658 39030 08 3687 395 80 3659 39033 09 3688 398 8 3660 39036 0 3689 39 8 366 39039 3690 394 83 366 3904 369 397 84 3663 39045 3 369 3930 85 3664 39048 4 3693 3933 86 3665 3905 5 3694 3936 87 3666 39054 6 3695 3939 88 3667 39057 7 3696 394 89 3668 39060 OCL - Outer Channel Length. Page 0 0/03/08 980 R8
Internal Hose Reeving Single Function STD-VIS IHR with #6 HOSES WITH #8 FITTINGS OCL IHR #6 HOSE OCL IHR #6 HOSE KIT With #8 FITTINGS KIT With #8 FITTINGS (in) P/N QTY P/N (in) P/N QTY P/N 6 43870 493 97 43906 4303 6 4387 496 98 43907 43034 63 4387 499 99 43908 43037 64 43873 493 00 43909 43040 65 43874 4935 0 4390 43043 66 43875 4938 0 439 43046 67 43876 494 03 439 43049 68 43877 4944 04 4393 4305 69 43878 4947 05 4394 43053 70 43879 4950 06 4395 43056 7 43880 4953 07 4396 43059 7 4388 4956 08 4397 4306 73 4388 4959 09 4398 43065 74 43883 496 0 4399 43068 75 43884 4965 4390 4307 76 43885 4968 439 43074 77 43886 497 3 439 43077 78 43887 4974 4 4393 43080 79 43888 4977 5 4394 43083 80 43889 4980 6 4395 43086 8 43890 4983 7 4396 43089 8 4389 4986 8 4397 4309 83 4389 4989 9 4398 43095 84 43893 499 0 4399 43098 85 43894 4995 43930 430 86 43895 4998 4393 4304 87 43896 4300 3 4393 4307 88 43897 43004 4 43933 430 89 43898 43007 5 43934 433 90 43899 4300 6 43935 436 9 43900 4303 7 43936 439 9 4390 4306 8 43937 43 93 4390 4309 9 43938 435 94 43903 430 30 43939 438 95 43904 4305 3 43940 433 96 43905 4308 OCL - Outer Channel Length. 980 R8 0/03/08 Page
Internal Hose Reeving Double Function STD-VIS IHR 3 #8 Hoses and #6 hoses 4 33 3 34 6 OCL to 3 OCL See IHR-3 #6 Hoses With #8 Fittings 0 8 7 4 7 0 9 30 8 9 4 8 4 5 4 4 3 5 3 8 7 9 6 9 6 4 MA04.eps 7 6 NOTE: HI LIFT CROSSMEMBERS REMOVED FROM OUTER FOR CLARITY. 0 9 8 3 3 3 5 5 3 6 5 8 8 3 7 Page 0/03/08 980 R8
Internal Hose Reeving Double Function STD-VIS IHR IHR-3 DOUBLE STD-VIS IHR COMMON PARTS REF QTY PART # DESCRIPTION 30 Bar Clamp 379 Bar Clamp 3 768788 Bolt M6 x 35 4 3708 Bracket 5 684658 IHR Bracket 6 34884 Lower Bracket 7 4 454 Bulkhead Union, 90 0 8 0 684649 Capscrew M0 x 5 9 76844 Capscrew M x 65 0 *5555 Capscrew M x 0 ~684800 Capscrew M x 00 09780 Capscrew M x 80 4 76900 Capscrew M6 x 5 3 33957 Clamp, IHR Hose 4 4 376 Fitting 5 0346 Flat Washer M 6 3084 Hose Guard 7 ~38568 Hose Guard 8 306 IHR Bracket 9 3096 IHR Bracket 0 4 *334 IHR Sheave ~67767 IHR Sheave *30486 *377 Insert Hose Insert Hose ~385 ~385 Insert Hose Insert Hose 3 0 6838 Lockwasher M0 4 3 6838 Lockwasher M 5 4 76303 Nut M0 6 066 Nut M 7 *304 IHR Sheave ~38505 IHR Sheave 8 ~06036 Spacer 9 3 06 Stubshaft 30 3387 Stubshaft 3 *380 Stubshaft 3 4 *334 IHR Sheave 33 3 *35 Stubshaft 34 *0505 Capscrew M X 90 * - #6 and #8 Hose IHR only. ~ - #6 Hoses with #8 Fittings IHR only. See the follwoing two pages for IHR Kits and Hose Part Numbers. 980 R8 0/03/08 Page 3
Internal Hose Reeving Double Function STD-VIS IHR with #6 AND #8 HOSES OCL IHR #8 HOSE #6 HOSE OCL IHR #8 HOSE #6 HOSE KIT QTY KIT QTY (in) P/N P/N P/N (in) P/N P/N P/N 6 33705 38976 4040 97 3374 39083 40508 6 33706 38980 40405 98 3374 39086 405 63 33707 38983 40408 99 33743 39089 4054 64 33708 38986 404 00 33744 3909 4057 65 33709 38989 4044 0 33745 39095 4050 66 3370 3899 4047 0 33746 39098 4053 67 337 38995 4040 03 33747 390 4056 68 337 38998 4043 04 33748 3904 4059 69 3373 3900 4046 05 33749 3907 4053 70 3374 39004 4049 06 33750 390 40535 7 3375 39007 4043 07 3375 39 40537 7 3376 3900 40435 08 3375 395 40540 73 3377 390 40437 09 33753 398 40543 74 3378 3905 40440 0 33754 39 40546 75 3379 3908 40443 33755 394 40549 76 3370 390 40446 33756 397 4055 77 337 3904 40449 3 33757 3930 40555 78 337 3907 4045 4 33758 3933 40558 79 3373 39030 40455 5 33759 3936 4056 80 3374 39033 40458 6 33760 3939 40564 8 3375 39036 4046 7 3376 394 40567 8 3376 39039 40464 8 3376 3945 40570 83 3377 3904 40467 9 33763 3948 40573 84 3378 39045 40470 0 33764 395 40576 85 3379 39048 40473 33765 3954 40579 86 33730 3905 40476 33766 3957 4058 87 3373 39054 40479 3 33767 3959 40584 88 3373 39057 4048 4 33768 396 40587 89 33733 39060 40485 5 33769 3965 40590 90 33734 3906 40487 6 33770 3968 40593 9 33735 39065 40490 7 3377 397 40596 9 33736 39068 40493 8 3377 3974 40599 93 33737 3907 40496 9 33773 3977 4060 94 33738 39074 40499 30 33774 3980 40605 95 33739 39077 4050 3 33775 3983 40608 96 33740 39080 40505 OCL - Outer Channel Length. Page 4 0/03/08 980 R8
Internal Hose Reeving Double Function STD-VIS IHR with #6 HOSES WITH #8 FITTINGS OCL IHR #6 HOSE OCL IHR #6 HOSE KIT With #8 FITTINGS KIT With #8 FITTINGS (in) P/N QTY P/N (in) P/N QTY P/N 6 4378 4 493 97 43764 4 4303 6 4379 4 496 98 43765 4 43034 63 43730 4 499 99 43766 4 43037 64 4373 4 493 00 43767 4 43040 65 4373 4 4935 0 43768 4 43043 66 43733 4 4938 0 43769 4 43046 67 43734 4 494 03 43770 4 43049 68 43735 4 4944 04 4377 4 4305 69 43736 4 4947 05 4377 4 43053 70 43737 4 4950 06 43773 4 43056 7 43738 4 4953 07 43774 4 43059 7 43739 4 4956 08 43775 4 4306 73 43740 4 4959 09 43776 4 43065 74 4374 4 496 0 43777 4 43068 75 4374 4 4965 43778 4 4307 76 43743 4 4968 43779 4 43074 77 43744 4 497 3 43780 4 43077 78 43745 4 4974 4 4378 4 43080 79 43746 4 4977 5 4378 4 43083 80 43747 4 4980 6 43783 4 43086 8 43748 4 4983 7 43784 4 43089 8 43749 4 4986 8 43785 4 4309 83 43750 4 4989 9 43786 4 43095 84 4375 4 499 0 43787 4 43098 85 4375 4 4995 43788 4 430 86 43753 4 4998 43789 4 4304 87 43754 4 4300 3 43790 4 4307 88 43755 4 43004 4 4379 4 430 89 43756 4 43007 5 4379 4 433 90 43757 4 4300 6 43793 4 436 9 43758 4 4303 7 43794 4 439 9 43759 4 4306 8 43795 4 43 93 43760 4 4309 9 43796 4 435 94 4376 4 430 30 43797 4 438 95 4376 4 4305 3 43798 4 433 96 43763 4 4308 OCL - Outer Channel Length. 980 R8 0/03/08 Page 5
#8 AND #6 HOSE IHR ONLY 4 3 Internal Hose Reeving Single Function HI-VIS IHR 3 6 OCL to 04 OCL ONLY See Chart IHR-5 #6 HOSE WITH #8 FITTING IHR ONLY 6 8 6 5 8 NOTES: 9 8. WHEN REPLACING OLD STYLE BRACKETS ORDER KIT PART NUMBER 5660. 6 7 7 4 9 5 0 9 3 0 5 8 MA43.eps 7 9 7 5 0 7 8 8 4 SEE NOTE 6 Page 6 0/03/08 980 R8
Internal Hose Reeving Single Function HI-VIS IHR IHR-5 ITEM # QTY PART # DESCRIPTION 4 30 Bar Clamp 05086 Washer 3 066 M Nut 4 454 Bulkhead Union 90 0 5 0049 Capscrew M0 X 0 6 6 684649 Capscrew M0 X 5 7 00788 Capscrew M0 X 35 8 *09780 Capscrew M X 80 ~76844 Capscrew M X 65 9 6 76900 Capscrew M6 X 5 0 3084 Hose Guard 306 IHR Bracket 4638 IHR Bracket Assembly 3 3088 IHR Bracket Assembly 4 3094 IHR Bracket Assembly 5 33803 IHR Bracket Assembly 6 3086 IHR Bracket Upper 7 8 *335 Hose Insert ~385 Hose Insert 8 0 6838 M0 Lockwasher 9 6838 M Lockwasher 0 7670 Capscrew M6 X 0 76303 M0 Nut 3 *334 *333 IHR Sheave IHR Sheave ~38504 ~3850 IHR Sheave IHR Sheave 4 688935 Snap Ring 5 *35 Stubshaft ~073 Stubshaft * - For #8 hoses only. ~ - For #6 hose with #8 fittings. See the follwoing two pages for IHR Kits and Hose Part Numbers. 980 R8 0/03/08 Page 7
Internal Hose Reeving Single Function HI-VIS IHR #8 HOSES OCL IHR #8 HOSE OCL IHR #8 HOSE KIT QTY P/N KIT QTY P/N (in) P/N (in) P/N 6 3454 39350 83 3476 3945 6 3455 39353 84 3477 3948 63 3456 39356 85 3478 394 64 3457 39359 86 3479 3944 65 3458 3936 87 3480 3947 66 3459 39365 88 348 39430 67 3460 39368 89 348 3943 68 346 3937 90 3483 39435 69 346 39374 9 3484 39438 70 3463 39377 9 3485 3944 7 3464 39380 93 3486 39444 7 3465 3938 94 3487 39447 73 3466 39385 95 3488 39450 74 3467 39388 96 3489 39453 75 3468 3939 97 3490 39456 76 3469 39394 98 349 39459 77 3470 39397 99 349 3946 78 347 39400 00 3493 39465 79 347 39403 0 3494 39468 80 3473 39406 0 3495 3947 8 3474 39409 03 3496 39474 8 3475 394 04 3497 39477 OCL - Outer Channel Length. Page 8 0/03/08 980 R8
Internal Hose Reeving Single Function HI-VIS IHR #6 HOSES WITH #8 FITTINGS OCL IHR #6 HOSE OCL IHR #6 HOSE KIT With #8 FITTINGS KIT With #8 FITTINGS (in) P/N QTY P/N (in) P/N QTY P/N 6 43640 4397 83 4366 4336 6 4364 43300 84 43663 43365 63 4364 43303 85 43664 43368 64 43643 43306 86 43665 4337 65 43644 43309 87 43666 43374 66 43645 433 88 43667 43377 67 43646 4335 89 43668 43379 68 43647 4338 90 43669 4338 69 43648 433 9 43670 43385 70 43649 4334 9 4367 43388 7 43650 4337 93 4367 4339 7 4365 4339 94 43673 43394 73 4365 4333 95 43674 43397 74 43653 43335 96 43675 43400 75 43654 43338 97 43676 43403 76 43655 4334 98 43677 43406 77 43656 43344 99 43678 43409 78 43657 43347 00 43679 434 79 43658 43350 0 43680 4345 80 43659 43353 0 4368 4348 8 43660 43356 03 4368 434 8 4366 43359 04 43683 4344 OCL - Outer Channel Length. 980 R8 0/03/08 Page 9
#8 AND #6 HOSE IHR ONLY #6 HOSE WITH #8 FITTING IHR ONLY 9 8 5 Internal Hose Reeving Double Function HI-VIS IHR 4 6 OCL to 04 OCL ONLY See Chart IHR-7 5 6 5 6 5 5 5 7 6 NOTES: 7. WHEN REPLACING OLD STYLE BRACKETS ORDER KIT PART NUMBER 5660. 7 3 7 0 0 8 9 0 MA433.eps 7 7 7 5 7 5 5 4 3 6 SEE NOTE Page 30 0/03/08 980 R8
Internal Hose Reeving Double Function HI-VIS IHR IHR-7 ITEM # QTY PART # DESCRIPTION 4 30 Clamp Bar 4638 IHR Bracket Assembly 3 00788 Capscrew M0 X 35 4 3088 IHR Bracket Assembly 5 *303 Sheave ~38503 Sheave 6 3086 IHR Bracket Assembly 7 8 *30486 Hose Insert ~385 Hose Insert 8 05086 Washer 9 688935 Snap Ring 0 *305 Stubshaft ~06 Stubshaft *304 IHR Sheave ~38505 IHR Sheave 3084 Hose Guard 3 3094 IHR Bracket Assembly 4 33803 IHR Bracket Assembly 5 0 6838 M0 Lockwasher 6 6 684649 Capscrew M0 X 5 7 6 76900 Capscrew M6 X 5 8 6838 M Lockwasher 9 066 M Nut 0 *5555 Capscrew M X 0 ~684800 Capscrew M X 00 306 IHR Bracket Assembly 76303 M0 Nut 3 4 454 Bulkhead Union 90 0 4 7670 Capscrew M6 X 0 5 0049 Capscrew M0 X 0 * #8 HOSES ONLY ~#6 HOSES WITH #8 FITTINGS ONLY See the follwoing two pages for IHR Kits and Hose Part Numbers. 980 R8 0/03/08 Page 3
Internal Hose Reeving Double Function HI-VIS IHR #6 AND #8 HOSES OCL IHR #8 HOSE #6 HOSE OCL IHR #8 HOSE #6 HOSE KIT QTY KIT QTY (in) P/N P/N (in) P/N P/N 6 5950 39350 40775 83 597 3945 40840 6 595 39353 40778 84 5973 3948 40843 63 595 39356 4078 85 5974 394 40846 64 5953 39359 40784 86 5975 3944 40849 65 5954 3936 40787 87 5976 3947 4085 66 5955 39365 40790 88 5977 39430 40855 67 5956 39368 40793 89 5978 3943 40857 68 5957 3937 40796 90 5979 39435 40860 69 5958 39374 40799 9 5980 39438 40863 70 5959 39377 4080 9 598 3944 40866 7 5960 39380 40805 93 598 39444 40869 7 596 3938 40807 94 5983 39447 4087 73 596 39385 4080 95 5984 39450 40875 74 5963 39388 4083 96 5985 39453 40878 75 5964 3939 4086 97 5986 39456 4088 76 5965 39394 4089 98 5987 39459 40884 77 5966 39397 408 99 5988 3946 40887 78 5967 39400 4085 00 5989 39465 40890 79 5968 39403 4088 0 5990 39468 40893 80 5969 39406 4083 0 599 3947 40896 8 5970 39409 40834 03 599 39474 40899 8 597 394 40837 04 5993 39477 4090 OCL - Outer Channel Length. Page 3 0/03/08 980 R8
Internal Hose Reeving Double Function HI-VIS IHR #6 HOSES WITH #8 FITTINGS OCL IHR #6 HOSE OCL IHR #6 HOSE KIT With #8 FITTINGS KIT With #8 FITTINGS (in) P/N QTY P/N (in) P/N QTY P/N 6 4355 4 4397 83 43574 4 4336 6 43553 4 43300 84 43575 4 43365 63 43554 4 43303 85 43576 4 43368 64 43555 4 43306 86 43577 4 4337 65 43556 4 43309 87 43578 4 43374 66 43557 4 433 88 43579 4 43377 67 43558 4 4335 89 43580 4 43379 68 43559 4 4338 90 4358 4 4338 69 43560 4 433 9 4358 4 43385 70 4356 4 4334 9 43583 4 43388 7 4356 4 4337 93 43584 4 4339 7 43563 4 4339 94 43585 4 43394 73 43564 4 4333 95 43586 4 43397 74 43565 4 43335 96 43587 4 43400 75 43566 4 43338 97 43588 4 43403 76 43567 4 4334 98 43589 4 43406 77 43568 4 43344 99 43590 4 43409 78 43569 4 43347 00 4359 4 434 79 43570 4 43350 0 4359 4 4345 80 4357 4 43353 0 43593 4 4348 8 4357 4 43356 03 43594 4 434 8 43573 4 43359 04 43595 4 4344 OCL - Outer Channel Length. 980 R8 0/03/08 Page 33
Recommended Spare Parts List PART # 0D MT Mast DESCRIPTION MASTS SERVICED -5 6-9 0-50 MAIN LIFT CYLINDERS n Main Lift Cylinder Assembly(ML-) 0 0 007 Seal Kit 4 8 FREE LIFT CYLINDERS n Free Lift Cylinder Assembly(FL-) 0 0 6955 Seal Kit 4 8 INTERNAL REEVING n Hose R.H. and L. H.(HCFL-) 4 8 454 Fitting, 8-8 4 333 IHR Sheave, Single IHR 4 303 IHR Sheave, Double IHR 4 8 UPRIGHTS 308 Chain Pin 8 8 6 6508 Cotter Pin 8 6 3 3079 Chain Anchor 4 0044 Jam Nut 004 Nut 658 Cotter Pin 4 8 6 637536 Shim,.03 in. 6 3 64 68869 Roller 4 48 7398 Wear Plug Service Kit 4 8 307 Chain Sheave 4 8 6 343 Snap Ring 4 8 CARRIAGE AND CHAINS 68868 Carriage Side Thrust Roller 4 8 6 n Main Lift Chains (HCFL-) 4 8 68869 Roller 6 3 3080 Chain Anchor 4 685 Cotter Pin 4 8 6 308 Chain Pin 8 8 6 6508 Cotter Pin 8 6 3 0044 Jam Nut 004 Nut n - See Specific Pages for Part Numbers. Page 34 0/03/08 980 R8
DATE PURCHASE ORDER PARTS ORDERING LOG SERIAL NUMBER Page # REF # PART # CUSTOMER PART # DESCRIPTION PRICE 980 R8 0/03/08 Page 35
Manual Change Summary R0 - Release R - Correct cylinder charts, chain anchor call-out on common parts and carriage charts, add bumpers to common parts pages, reformat IHR charts. R - Add date, reformat cylinder charts, revise 47 carriage P/N from 90 to 80./03/03 R3 - //04 Add 0 OCL option to pages 7, and 3. R4-07/3/06 Remove 450 and 900 fittings from free lift cylinder pages and 3. Revise free lift hose part numbers page5. R5-06/0/07 Revise QTY of item 4 on page 7 - was. R6-06/05/07 Revise note on page 7. Revise illustration on chart on page and 3 to correlate. R7 - //07 Revise item 0 on page 3 - was 677367. R8-0/03/08 Revise QTY of item on page 6 - was 4.
Do you have any questions that need to be answered right now? Lift Technologies, Inc. 7040 South Highway Westminster, SC 9693 USA Tel: +(864) 647-9 Fax: +(864) 647-5406 Customer Service (North America Toll Free) -888-946-3330 Other Lift Technologies Locations Lift Technologies Inc. Corporate Head Office 5 Woodlawn Road W., Unit 7 Guelph, ON NH 8J Canada Tel: +-59-83-4545 Lift -Tek Elecar Srl 905 Castel. San. Giovanni (PC) Via G. Galilei Italy Lift Technoloies Inc. 0-007 www.lift-tekelecar.com