Hustler FasTrak CE Parts Manual Excel Industries, Inc. 00 S. Ridge Road Hesston, Kansas 6706
Table of Contents General Information Service Literature.............................................- Options Available From Your Dealer...............................- Using This Manual............................................- Hardware Description Codes & Abbreviations.......................- Standard Torques.............................................- Section Frame......................................................- Footrest.....................................................- Engine Guard................................................-6 Section Hydraulic Transmission.........................................- Transmission Assembly........................................- Transmission Service Parts.....................................-6 Steering S/N 076 & Higher................................-8 Steering S/N 0 6, S/N 6 07.........-0 Steering S/N Prior To 0, S/N 6...........- Steering Sub-Assembly.........................................- Brake.......................................................-6 Section Wheel & Tire.................................................- Front Wheel Breakdown........................................- Drive Wheel Breakdown........................................-6 Section Engine, Kawasaki FS6V S/N 0 & Higher.................- Engine, Kawasaki FS6V S/N Prior To 0..................-6 Engine Service Parts, Kawasaki..................................-0 Fuel Tanks S/N 0 & Higher..............................- Fuel Tank & Fender S/N Prior To 0.......................- Fuel Tank Service Parts Dual Tank Mowers S/N 0 & Higher...-6 Fuel Tank Service Parts Single Tank Mowers S/N Prior To 0...-7 Section 6 Battery......................................................6- Instrument Panel.............................................6- Section 7 Service Deck.................................................7- Deck Pulleys & Spindles........................................7- Deck Assembly...............................................7-6 Spindle Assembly.............................................7-8 Deck Lift....................................................7-0 Deck Mounting Hardware.......................................7- Section 8 Seat S/N 0006 & Higher...................................8- Seat S/N Prior to 0006....................................8-89CE_07 c-
Seat Service Parts............................................ 8-6 ROPS...................................................... 8-8 c- 89CE_07
General Information This Manual covers Hustler FasTrak model 9007CE. Service Literature PART NO. DESCRIPTION 60900CE OPERATOR S MANUAL SERVICE MANUAL 90 WARRANTY CERTIFICATE Options Available From Your Dealer PART NO. DESCRIPTION 7966 BLADE, 6.0"-MUL-F-CW 600 FLEX FORK KIT 7 STEERING ARM EXTENSION KIT 099 STRIPE ROLLER KIT 6078 ROPS KIT Note: When ordering parts, you must use the part number as shown for each part, not the index number. Always give the model and serial number to your parts and service representative. Note: Items sold in bulk such as seals and hoses are sold by the foot. Using This Manual This manual is part of a service package for the Hustler mowers. Use of this manual in conjunction with other Hustler mower and component manuals will provide the information necessary to service and maintain Hustler mowers. This Parts Manual provides a complete parts listing for the unit. Use this manual when ordering parts. Illustrations used were current at the time of printing, but subsequent production changes may cause your machine to vary slightly in detail. Excel Industries, Inc. reserves the right to redesign and change the machine as deemed necessary, without notification. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer for current information and parts. The Service Manual is a service guide for use by Service Technicians. It provides the necessary information needed to perform normal maintenance requirements on these units. The Operator's Manual provides fundamental operational information and operational safety that is needed when operating the mower. The component manuals are furnished by the various manufacturers to be used for the troubleshooting and servicing of their products. 89CE_07 -
Hardware Description Codes & Abbreviations The following codes are used throughout this parts manual. Refer to this list when ordering parts. ABBREVIATION DESCRIPTION ABBREVIATION DESCRIPTION CB CARRIAGE BOLT MB MACHINE BUSHING CE CLEVIS PIN MS MACHINE SCREW CN CLIP NUT NT NUT CP COTTER PIN SC SELF TAPPING CAP SCREW CS CAP SCREW SH SOCKET HEAD CW CUP WASHER SB SHOULDER BOLT FDRW FENDER WASHER SS SET SCREW FW FLAT WASHER OD OUTSIDE DIAMETER HX HEX HEAD ID INSIDE DIAMETER LW LOCK WASHER Standard Torques The following chart lists the standard torque values for the threaded fasteners found in this manual. Torque all cap screws, nuts and set screws to these values unless a different torque is shown in the Notes section next to the fastener. SIZE FT-LBS N-M SIZE FT-LBS N-M.0 8.. M.. 7 M..7 0 0 M. 6..8 8 6 M6 7.7 0..00 7 99 M8 8..6 0 M0 7 0.6 00 M 6 87.70 60 0 M 80 08..87 0 6 M6 60.00 6 80 M0 0 M 70-89CE_07
Section Frame................................................ - Footrest............................................... - Engine Guard........................................... -6 89CE_07 -
Frame 8 9 7 0 6 6 7 8-89CE_07
Frame INDEX NO. PART NO. QTY. DESCRIPTION 066 8" MOWER FRAME (WITH DECALS & HARDWARE) 60099 TOW VALVE DECAL 600 HOT DECAL 60967 ENGINE COMPARTMENT DECAL 7988 FUEL INDICATOR DECAL 6 606 NO SERVICE DECAL 7 7870 FASTRAK DECAL 8 N/A TURF PRODUCTS SERIAL NO. PLATE 9 7760 CE MARK DECAL 0 789776CE CE 0 DBA LIMIT DECAL 60099 /8-6 THREAD HEX RIVET NUT 8089 8 /8-6 THREAD RIVET NUT 60069 CN.-8 X.0 MAX THK 789 LS STEERING DECAL 6099 SAFE OPERATION DECAL 6 780 RS STEERING DECAL 7 8088 /6-8 THREAD RIVET NUT 8 78CE DECK HEIGHT DECAL NOTES:. In the event the serial number tag becomes damaged or illegible, please contact your Hustler dealer to order a replacement. 89CE_07 -
Footrest 7 6 8 9-89CE_07
Footrest INDEX NO. PART NO. QTY. DESCRIPTION 0880 FLOOR PAN 00 CB.7-6 X.7 STD ZN 086660 NT.7-6 HX ZY NL 7679 FW.06 X.8 X.060 SAE 09 CB.7-6 X.00 G ZNY 6 00 NT.7-6 HX G ZNY 7 6007 HUSTLER ID DECAL 8 788 STEP TREAD, UPPER 9 789 STEP TREAD, LOWER NOTES: 89CE_07 -
Engine Guard 7 6 9 8 0-6 89CE_07
Engine Guard ITEM NO. PART NO. QTY. DESCRIPTION 78866 PLASTIC WHEEL ASSEMBLY (INCLUDES HARDWARE) 67 FW.0 X. X.87 SPL 7867 NT.00- NL G 0860 6 CS.7-6 X. HX G 7679 6 FW.06 X.8 X.060 SAE 6 76 ENGINE GUARD (WITH DECAL) 7 60 H LOGO DECAL 8 78708 CS.00-X.0 HX G 9 76796 FW.X.06X.090 SAE 0 0997 ANTI-SCALP WHEEL 099 NT.00- HX JAM ZNYC NOTES: 89CE_07-7
-8 89CE_07
Section Hydraulic Transmission................................... - Transmission Assembly................................... - Transmission Service Parts................................ -6 Steering S/N 076 & Higher.......................... -8 Steering S/N 0 6, S/N 6 07.. -0 Steering S/N Prior To 0, S/N 6.... - Steering Sub-Assembly.................................. - Brake................................................ -6 89CE_07 -
Hydraulic Transmission 7 8 6 8 9 0 0 TRANSMISSION ASSEMBLY 6 7 9 0 0 6-89CE_07
Hydraulic Transmission INDEX NO. PART NO. QTY DESCRIPTION 70087 CS.-8 X.0 HX G 0888 CS.-8 X. HX G 768 6 FW. X.687 X.0/.080H 600979 BELT, A-SEC 0." EL 088 FW.6 X.00 X. ZNYC 6 78688 IDLER PULLEY 7 796 CS.6- X.0 HX G 8 0007 CS.6- X.7 HX G 9 7079 FW.78 X. X.0 ZN 0 78 BUSHING 0788 PUMP IDLER 096 FW.760 X.6 X.08 ZNYC 6008 SB.70 X.00 SH.6-068 SPRING / COIL PL. 07 8 NT.-8 HX G ZNYC 6 000 WIRE TIE 7 08 CP.06D X.00 LG HML Z 8 60088 TOW LINK ROD 9 068 NT.0-0 HX ZY NL 0 768 FW.8 X.6 X.0/.080 HD ZN/YL 60079 OVERFLOW TANK (WITH CAP) 099 CS.0-0 X.7 HX G 600767 OVERFLOW TANK CAP. Torque to N-m.. Torque to 6 N-m. NOTES: 89CE_07 -
Transmission Assembly 6 8 6 8 9 8 7 9 6 8 0 7 0-89CE_07
Transmission Assembly INDEX NO. PART NO. QTY. DESCRIPTION 60 LS TRANSMISSION ZT00 60 RS TRANSMISSION ZT00 07 NT.-8 HX G ZNYC 768 FW. X.687 X.0/.080H 789 BALL STUD 6 600 STEERING DAMPER 7 600880 HYDRAULIC FITTING, DEG 8 6000 SPRING CLAMP 9 6008 OVERFLOW HOSE 0 060 CS.7-6 X.00 G ZNYC 7679 FW.06 X.8 X.060 SAE 600987 SPACER TUBE 606 CAP LOCK. Torque to N-m. NOTES: 89CE_07 -
Transmission Service Parts 6 8 9 7-6 89CE_07
Transmission Service Parts INDEX NO. PART NO. QTY. DESCRIPTION 609 FAN/PULLEY KIT 60097 RETAINING CLIP 60 BRAKE ARM 6087 PUMP ARM 600976 OIL FILTER 6 60 -BOLT HUB KIT 7 60097 LS FILTER GUARD 60097 RS FILTER GUARD (NOT SHOWN) 8 60 O-RING 9 607 CHARGE COVER KIT (WITH O-RING) NOTES: 89CE_07-7
Steering S/N 076 & Higher STEERING SUB-ASSEMBLY 0 7 8 9 6 8 6 7-8 89CE_07
Steering S/N 076 & Higher INDEX NO. PART NO. QTY DESCRIPTION 789 LOCK COLLAR 0.77 ID 06 NT.- HX NL ZN 768 FW. X.687 X.0/.080H 60098 PUMP ROD 006 CS.7-6 X.7 HX G 6 70668 NT.7-6 HX JAM G Z 7 099 CS.0-0 X.7 HX G 8 768 8 FW.8 X.6 X.0/.080H 9 08968 STEER TUBE SUPPORT 0 066 CS.-8 X.00 HX G 69 PLATED PIVOT TUBE 09876 LW. INT-EXT TOOTH 07 NT.-8 HX G ZNYC 789 BALL STUD 097 NT.0-0 HX G ZNYC 6 606 SPACER 7 0 NT.- HX ZNYC. Part of the transmission assembly. NOTES: 89CE_07-9
Steering S/N 0 6, S/N 6 07 STEERING SUB-ASSEMBLY 9 7 8 9 0 6 8 6 7 8-0 89CE_07
Steering S/N 0 6, S/N 6 07 INDEX NO. PART NO. QTY DESCRIPTION 789 LOCK COLLAR.77 ID 06 NT.- HX NL ZN 768 7 FW. X.687 X.0/.080H 600 STEERING DAMPER 60098 PUMP ROD 6 789 BALL STUD 7 099 CS.0-0 X.7 HX G 8 768 8 FW.8 X.6 X.0/.080H 9 08968 STEER TUBE SUPPORT 0 006 CS.7-6 X.7 HX G 70668 NT.7-6 HX JAM G Z 066 CS.-8 X.00 HX G 69 PLATED PIVOT TUBE 09876 LW. INT-EXT TOOTH 07 NT.-8 HX G ZNYC 6 097 NT.0-0 HX G ZN 7 606 SPACER 8 0 NT.- HX ZNYC 9 606 CAP LOCK NOTES: 89CE_07 -
Steering S/N Prior To 0, S/N 6 STEERING SUB-ASSEMBLY 7 6 8 7 8 8 0 6 9 8 9 8 0-89CE_07
Steering S/N Prior To 0, S/N 6 INDEX NO. PART NO. QTY DESCRIPTION 789 LOCK COLLAR.70 06 NT.- HX NL ZN 768 7 FW. X.687 X.0/.080 HD ZN/YL 600 STEERING DAMPER 60098 PUMP ROD 6 789 BALL STUD DAMPER 7 706 CS.0-0 X.00 HX G ZN 8 768 FW.8 X.6 X.0/.080 HD ZN/YL 9 068 NT.0-0 HX ZN NL 0 098 PUMP ARM 07 NT.-8 HX G ZNYC 0 NT.- HX ZNYC 099 CS.0-0 X.7 HX G ZN 08968 STEER TUBE SUPPORT 006 CS.7-6 X.7 HX G ZN 6 70668 NT.7-6 HX JAM GR ZN 7 066 CS.-8 X.00 HX G ZN 8 69 PIVOT TUBE 9 09876 LW. INT-EXT TOOTH ZN 0 097 NT.0-0 HX GR ZN 606 CAP LOCK. Supplied with the transmission. NOTES: 89CE_07 -
Steering Sub-Assembly 6 7 7 8 INDEX NO. PART NO. QTY. DESCRIPTION 7860 STEERING BAR GRIP 6087 STEERING BAR (WITH GRIP) 7679 FW.06 X.8 X.060 SAE 7078 6 CS.7-6 X.7 HX G 086660 6 NT.7-6 NL G 6 078 LEFT STEERING ARM (SHOWN) 078 RIGHT STEERING ARM 7 770867 BUSHING 8 0788 LS STEER PIVOT (SHOWN) 0787 RS STEER PIVOT NOTES: - 89CE_07
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Brake 7 STEERING ARM 9 8 8 0 6 9 8 7 MOWER FRAME 6 8 7 HYDRO TRANSMISSION -6 89CE_07
Brake INDEX NO. PART NO. QTY. DESCRIPTION 086660 NT.7-6 NL G 7679 FW.06 X.8 X.060 SAE 60087 SWITCH 0008 CS.7-6 X.0 HX G Z 600 BRAKE ROD ASSEMBLY 6 00 NT.7-6 HX G ZNY 7 06 NT.- HX NL ZN 8 768 8 FW. X.687 X.0/.080H 9 769 BUSHING 0 0789 LS BRAKE BELL CRANK 0789 RS BRAKE BELL CRANK 0806 CS.7-6 X.0 HX G 60099 SHORT BRAKE LINK ROD 60 SPRING 090 LS BRAKE SPRING LINK 090 RS BRAKE SPRING LINK (NOT SHOWN) 6 099 CS.0-0 X.7 HX G 7 0686 NT.0-0 HX FL LK ZNY 8 600 OVERTRAVEL SPRING NOTES: 89CE_07-7
-8 89CE_07
Section Wheel & Tire........................................... - Front Wheel Breakdown.................................. - Drive Wheel Breakdown.................................. -6 89CE_07 -
Wheel & Tire 6 7 8 7 9-89CE_07
Wheel & Tire INDEX NO. PART NO. QTY. DESCRIPTION 87 WHEEL BACKUP PLATE 600668 TIRE/WHEEL ASSEMBLY (8" MOWER) 06077 8 WHEEL NUT 709 CS.00- X. HX G ZN 67 FW.0 X. X.87 SPL 6 7976 FW. X.7 X. ZNY 7 78 BEARING 8 7860 SPACER 9 N/A FRONT TIRE SUB-ASSEMBLY. Torque to 88 0 N-m. NOTES: 89CE_07 -
Front Wheel Breakdown 6 8 7 7 9-89CE_07
Front Wheel Breakdown INDEX NO. PART NO. QTY. DESCRIPTION 666 FORK 7867 CS.70-0 X 8.00 HX G 096 FW.760 X.6 X.08 ZNYC 060 NT.70-0 HX ZY NL 78606 TIRE/WHEEL X.00 6 770 TIRE X.00 7 7860 WHEEL BEARING 8 786079 WHEEL 9 09 TIRE VALVE NOTES: 89CE_07 -
Drive Wheel Breakdown 600668 TIRE & WHEEL ASSEMBLY INDEX NO. PART NO. QTY. DESCRIPTION 60068 TIRE 0 X 0-0 600700 WHEEL 09 TIRE VALVE NOTES: -6 89CE_07
Section Engine, Kawasaki FS6V S/N 0 & Higher.................... - Engine, Kawasaki FS6V S/N Prior To 0.................... -6 Engine Service Parts, Kawasaki................................... -0 Fuel Tanks S/N 0 & Higher............................... - Fuel Tank & Fender S/N Prior To 0......................... - Fuel Tank Service Parts Dual Tank Mowers S/N 0 & Higher..... -6 Fuel Tank Service Parts Single Tank Mowers S/N Prior To 0.... -7 89CE_07 -
Engine, Kawasaki FS6V S/N 0 & Higher 7 6 8 A FUSE 9 BLK BLK 9 0 7 8 RED/BLK 6 9 0 8 9 6 9-89CE_07
Engine, Kawasaki FS6V S/N 0 & Higher INDEX NO. PART NO. QTY. DESCRIPTION N/A KAWASAKI FS6V ENGINE 000 WIRE TIE 09876 LW. INT-EXT TOOTH 7969 NEGATIVE BATTERY CABLE 768 9 FW. X.687 X.0/.080H 6 706 CS M8 X. X 6 HX G0.9 7 778 RED BATTERY CABLE BOOT 8 097 NT.0-0 HX G ZNYC 9 768 6 FW.8 X.6 X.0/.080 HD ZN/YL 0 6006 POSITIVE BATTERY CABLE 60 POSITIVE BATTERY CABLE 0 NT #0- HX ZN 099 CS.0-0 X.7 HX G 0087 STARTER SOLENOID 6070 MUFFLER 6 60 CS M-0.8 X 0 MM DIN 9 (FUL TD) 7 06899 NT.7-6 HX FLK ZNYC 8 00098 LOOP CLAMP 9 7679 FW.06 X.8 X.060 SAE 0 06 CS.7-6 X.00 HX G 970 CABLE GUIDE 6080 CS.7-6 X. HX G P8 NOTES:. Part of the wire harness.. Supplied with the engine.. Torque the bolt to 7 N-m. If the fastener is loosened or removed, do not re-use it. Replace it with a new fastener. Use only hand tools to install this fastener. 89CE_07 -
Engine, Kawasaki FS6V S/N 0 & Higher 6 7 7 6 7 0 9 8 6-89CE_07
Engine, Kawasaki FS6V S/N 0 & Higher INDEX NO. PART NO. QTY. DESCRIPTION 000 HOSE CLAMP 088 0 cm /" FUEL LINE 796 OIL DRAIN VALVE 6 06 CB.-8 X.7 FUL ZN 7 07 6 NT.-8 HX G ZNYC 8 88 EXHAUST MOUNT 9 7999 PULLEY 0 77 KEY / SQ X 0.66 LG 79 CLUTCH HARNESS PIGTAIL 6078K CLUTCH KIT 60680 FW. X. X.9 HRD 608 CS.7-0 X. HX G P8 96 CLUTCH ANCHOR 6 066 CS.-8 X.00 HX G NOTES:. Torque the bolt to 6 6 N-m. If the fastener is loosened or removed, do not re-use it. Replace it with a new fastener. Use only hand tools to install this fastener. 89CE_07 -
Engine, Kawasaki FS6V S/N Prior To 0 8 BLK 6 7 0 A FUSE BLK 9 8 7 8 6 0 0 7 RED/BLK 9 0 6 9 8 7 7 7 6 8 6 9 6 7 6-6 89CE_07
Engine, Kawasaki FS6V S/N Prior To 0 INDEX NO. PART NO. QTY. DESCRIPTION N/A KAWASAKI FS6V ENGINE 000 WIRE TIE 6006 POSITIVE BATTERY CABLE 09876 LW. INT-EXT TOOTH 7969 NEGATIVE BATTERY CABLE 6 768 9 FW. X.687 X.0/.080H 7 706 CS M8 X. X 6 HX G0.9 8 796 OIL DRAIN VALVE 9 7679 FW.06 X.8 X.060 SAE 0 6080 CS.7-6 X. HX G P8 7999 PULLEY 77 KEY / SQ X 0.66 LG 79 CLUTCH HARNESS PIGTAIL 6078K CLUTCH KIT 60680 FW. X. X.9 HRD 6 608 CS.7-0 X. HX G P8 7 07 6 NT.-8 HX G ZNYC 8 96 CLUTCH ANCHOR 9 066 CS.-8 X.00 HX G 0 06899 NT.7-6 HX FLK ZNYC 00098 LOOP CLAMP 60 CS M-0.8 X 0 MM DIN 9 (FUL TD) 06 CS.7-6 X.00 HX G 970 CABLE GUIDE 6070 MUFFLER 6 778 RED BATTERY CABLE BOOT 7 097 NT.0-0 HX G ZNYC 8 768 6 FW.8 X.6 X.0/.080 HD ZN/YL 9 60 POSITIVE BATTERY CABLE 0 099 CS.0-0 X.7 HX G 06 CB.-8 X.7 FUL ZN 0 NT #0- HX ZN 0087 STARTER SOLENOID 88 EXHAUST MOUNT NOTES:. Part of the wire harness.. Supplied with the engine.. Torque the bolt to 6 6 N-m. If the fastener is loosened or removed, do not re-use it. Replace it with a new fastener. Use only hand tools to install this fastener.. Torque the bolt to 7 N-m. If the fastener is loosened or removed, do not re-use it. Replace it with a new fastener. Use only hand tools to install this fastener. 89CE_07-7
Engine, Kawasaki FS6V S/N Prior To 0 8 C 7 9 B 6 A 9 A C B 7 0-8 89CE_07
Engine, Kawasaki FS6V S/N Prior To 0 INDEX NO. PART NO. QTY. DESCRIPTION 000 HOSE CLAMP 6 60 CLAMP, /6" 7 60 VACUUM BREAKER 8 606 6cm /6" VAPOR LINE 9 088 07cm /" FUEL LINE 0 606 VACUUM BREAKER FILTER NOTES: FUEL & VAPOR LINE LENGTHS A 69cm TANK TO ENGINE (FUEL) B 8cm TANK TO VACUUM BREAKER (VAPOR) C 6cm VACUUM BREAKER TO ENGINE (VAPOR) 89CE_07-9
Engine Service Parts, Kawasaki INDEX NO. PART NO. QTY. DESCRIPTION 6009 AIR FILTER 6008 PRE FILTER 608 OIL FILTER 06878 IN-LINE FUEL FILTER NOTES: -0 89CE_07
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Fuel Tanks S/N 0 & Higher RIGHT SIDE LEFT SIDE 6 6 7 A B 7 8 8 9 9 0 9 9 6 7 0 7 6-89CE_07
Fuel Tanks S/N 0 & Higher INDEX NO. PART NO. QTY DESCRIPTION 77906 FUEL CAP,." 600 RS FUEL TANK ASSEMBLY 60 LS FUEL TANK ASSEMBLY 799 8 FW.06 X.00 X. HRD Z 08 8 CS.7-6 X.7 HX G 6 000 HOSE CLAMP 7 088 89cm /" FUEL LINE 8 080 CS.-8 X.7 HX G 9 768 FW. X.687 X.0/.080H 0 709 FUEL VALVE -WAY 000 WIRE TIE 07 NT.-8 HX G ZNYC 00098 LOOP CLAMP NOTES:. Torque to 7 N-m. FUEL LINE LENGTHS A 6cm LEFT TANK TO VALVE (FUEL) B 8cm RIGHT TANK TO VALVE (FUEL) 89CE_07 -
Fuel Tank & Fender S/N Prior To 0 0 6 7 8 9-89CE_07
Fuel Tank & Fender S/N Prior To 0 INDEX NO. PART NO. QTY. DESCRIPTION 6096 RATCHETING GAS CAP." 60 LS FUEL TANK ASSEMBLY 000 WIRE TIE 080 CS.-8 X.7 HX G 768 FW. X.687 X.0/.080H 6 070 LOOP CLAMP 7 068 NT.-8 HX FLK ZNYC 8 799 8 FW.06 X.00 X. HRD Z 9 08 8 CS.7-6 X.7 HX G 0 60909 RS FENDER. Torque to 7 N-m. NOTES: 89CE_07 -
Fuel Tank Service Parts Dual Tank Mowers S/N 0 & Higher RIGHT FUEL TANK SHOWN, LEFT TANK SIMILAR INDEX NO. PART NO. QTY. DESCRIPTION 789 SUCTION HOSE GROMMET 609 SUCTION HOSE ASSEMBLY 67. CM NOTES: -6 89CE_07
Fuel Tank Service Parts Single Tank Mowers S/N Prior To 0 INDEX NO. PART NO. QTY. DESCRIPTION 6099 VENT FITTING 6000 GROMMET 789 SUCTION HOSE GROMMET 609 SUCTION HOSE 67. CM NOTES: 89CE_07-7
-8 89CE_07
Section 6 Battery................................................ 6- Instrument Panel........................................ 6-89CE_07 6-
Battery 6 7 6 8 6-89CE_07
Battery INDEX NO. PART NO. QTY. DESCRIPTION 768 CS.-8 X.00 HX G 768 FW. X.687 X.0/.080H 87 BATTERY CLAMP STRAP 099 CS.0-0 X.7 HX G 09868 LW.0 INT-EXT TOOTH Z 6 097 NT.0-0 HX G ZNYC 7 778 RED BATTERY CABLE BOOT 8 796 GM.0 X. X.7 NOTES:. Do not connect the battery ground cable to the battery until the engine is ready to be started. 89CE_07 6-
Instrument Panel 6 6 8 9 7 0A FUSE A FUSE 8 8 0 7 YEL/BLK ORG ORG BLK 9 6-89CE_07
Instrument Panel INDEX NO. PART NO. QTY. DESCRIPTION 6009 CHOKE CABLE 77676 PTO SWITCH 76966 HOUR METER 78808 KEY ASSEMBLY 0898 IGNITION SWITCH 6 77 RED INDICATOR LIGHT 7 600 WIRE HARNESS 8 60098 CB 0- X.00 ZYNC 9 0 INSTRUMENT PANEL (WITH DECAL) 0 0707 CE THROTTLE STOP 709 FW.9 X.00 X.08 ZNYC 098 NT #0- HX NL ZN 6009 THROTTLE CABLE 097 CS.0-0 X.00 HX G 768 FW.8 X.6 X.0/.080H 6 60 INSTRUMENT PANEL DECAL 7 000 6 WIRE TIE 8 600 SEALED RELAY 9 0 CLUTCH CONNECTOR REPAIR KIT. Part of the wire harness. NOTES: 89CE_07 6-
6-6 89CE_07
Section 7 Service Deck........................................... 7- Deck Pulleys & Spindles.................................. 7- Deck Assembly......................................... 7-6 Spindle Assembly....................................... 7-8 Deck Lift.............................................. 7-0 Deck Mounting Hardware................................ 7-89CE_07 7-
Service Deck 7 6 7-89CE_07
Service Deck INDEX NO. PART NO. QTY. DESCRIPTION 07 8" DECK (WITH DECALS & HARDWARE) 60069 CN.-8 X.0 MAX THK 6089 THROWN OBJECTS DECAL 6087 DECK DANGERS DECAL 777 MADE IN U.S.A. DECAL 6 789 BELT ROUTING DECAL 7 606 DISCHARGE CHUTE DECAL NOTES: 89CE_07 7-
Deck Pulleys & Spindles 9 8 7 6 0 0 9 8 9 0 8 9 0 9 9 6 7 9 6 9 8 7 7 7-89CE_07
Deck Pulleys & Spindles INDEX NO. PART NO. QTY. DESCRIPTION 0007 CS.6- X.7 HX G 068 FW.66 X.00 X.078 ZNYC 7979 FW.60 X. X.8 ZNYC G 780 IDLER PULLEY.0" OD 088 FW.6 X.00 X. ZNYC 6 60096 DECK IDLER SPACER 7 088 DECK IDLER SLIDE 8 780 TENSION SPRING 9 98 CHAIN, LINK 0 79790 6 CS.-8 X.0 FLT SH ZY 60 UHMW IDLER SLIDE 0697 NT.6- HX G ZNYC 7887 CS.6- X. HX G Z 787 CW.6 X. X.87 PNT 79689 DRIVE PULLEY.9 OP 6 00 NT.7-6 HX G ZNY 7 7679 FW.06 X.8 X.060 SAE 8 080 CS.-8 X.7 HX G 9 768 0 FW. X.687 X.0/.080H 0 78866 PLASTIC WHEEL ASSEMBLY (INCLUDES HARDWARE) 7867 NT.00- HX G8 ZY NL 07 NT.-8 HX G ZNYC 76 PULLER & PIN (S/N 0077 & HIGHER) 097 RS PULLER & PIN (S/N PRIOR TO 0077) 098 LS PULLER & PIN (S/N PRIOR TO 0077) 7878 CS.6- X.00 FULL HX G 08776 6 NT.-8 HX ZY NL 6 7806 BLADE SPINDLE 7 006 CS.7-6 X.7 HX G 8 78708 CS.00- X. HX G 9 76796 FW. X.06 X.090 SAE 0 0997 PLASTIC WHEEL 099 NT.00- HX JAM ZNYC. Torque to 9 0 N-m. NOTES: 89CE_07 7-
Deck Assembly 6 8 7 7 8 9 6 0 8 9 0 7 6 7-6 89CE_07
Deck Assembly INDEX NO. PART NO. QTY. DESCRIPTION 078 LS PULLEY COVER (WITH DECALS) 077 RS PULLEY COVER (WITH DECALS) 086660 7 NT.7-6 HXZY NL 7679 6 FW.06 X.8 X.060 SAE 60806 DISCHARGE CHUTE 6 606 NO SERVICE DECAL 7 06006 CS.-8 X.6 HX G 8 768 FW. X.687 X.0/.080H 9 79976 8" DECK ID DECAL 0 79 BELT, B " EL 608 CHUTE PIN 609 HEAVY TORSION SPRING 8 CHUTE BRACKET 09 CB.7-6 X.00 G ZNY 00 CB.7-6 X.70 STD ZN 6 087 BAFFLE MULCH 8" 7 08 BAFFLE MULCH 8" COMMON 8 7966 BLADE, 6.0"-MUL-F-CW 9 787 CW.6 X.0 X.87 PNT 0 7887 CS.6- X. HX G Z 60 BLADE, 6.0"-L-F-CW 7966 BLADE, 6.0"-GAT-F-CW 7966 BLADE, 6.0"-MUL-F-CW NOTES:. Torque to 60 N-m.. These items must be used when the mulch system is removed. 89CE_07 7-7
Spindle Assembly INDEX NO. PART NO. QTY. DESCRIPTION 788 BLADE SPINDLE RING RETAINER 78 BLADE SPINDLE BEARING 780 BLADE SPINDLE SPACER 78 BLADE SPINDLE HOUSING 78 BLADE SPINDLE SHAFT NOTES: 7-8 89CE_07
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Deck Lift 6 7 8 6 9 0 6 6 0 6 6 6 7-0 89CE_07
Deck Lift INDEX NO. PART NO. QTY. DESCRIPTION 88 STOP HANDLE 88 HEIGHT ADJUSTMENT STOP 7888 DECK LIFT INDICATOR 706 6 NT.7- HX FLG ZN 6068 6 FW.78 X.0 X.0 ZNYC 6 789 7 CLIP E,.00 X.6 X.00 7 7670 CS.-8 X.0 FLTHR G 8 07 NT.-8 HX G ZNYC 9 88 DECK LEVELER YOKE 0 76796 6 FW. X.06 X.090 SAE 09 STRAIGHT GREASE FITTING 7899 DECK LIFT SPRING 789 CE.70 X. X.7 HEADLESS 60 DECK LIFT CHAIN ( LINKS) 079 7 CS.7- X.70 HX G ZNYC 6 788 CS.7- X.70 FULTH NOTES: 89CE_07 7-
Deck Mounting Hardware 0 7 8 0 7-89CE_07
Deck Mounting Hardware INDEX NO. PART NO. QTY. DESCRIPTION 7 07899 CS.00-X.00 GR ZN 8 0089 NT.00- HX G ZN NOTES: 89CE_07 7-
7-89CE_07
Section 8 Seat S/N 0006 & Higher............................. 8- Seat S/N Prior to 0006.............................. 8- Seat Service Parts....................................... 8-6 ROPS................................................. 8-8 89CE_07 8-
Seat S/N 0006 & Higher 8 7 6 9 0 0 0 7 6 0 0 9 0 8 0 0 9 8-89CE_07
Seat S/N 0006 & Higher INDEX NO. PART NO. QTY. DESCRIPTION 7966 STANDARD SEAT 797076 CS.7-0 X.00 HX G8 ZNYC 079 FW.0 X.00 X.08 ZNY 60 SEAT BELT 7960 SEAT BELT CROSS BAR 6 706 NT.7-0 HX G ZNYC 7 608 BATTERY WARNINGS DECAL 8 090 SEAT PAN STOP 9 060 CS.-8 X.87 HX G ZN 0 768 8 FW. X.687 X.0/.080H 08776 7 NT.-8 HX ZY NL 000 WIRE TIE 080 CS.-8 X.7 HX G 097 NT.0-0 HX G ZNYC 796 CS.0-0 X.7 HX G 6 6088 SEAT LATCH ASSEMBLY 7 08 SEAT PAN (WITH DECAL) 8 07 NT.-8 HX G ZNYC 9 0860 CS.7-6 X. HX G ZN 0 7679 FW.06 X.8 X.060 SAE 600 SEAT SPRING 0 LB/IN 07986 CS.-8 X. HX G NOTES:. Do not torque; the seat pan and seat pan stop must pivot freely. 89CE_07 8-
Seat S/N Prior to 0006 9 6 0 7 8 6 6 6 8-89CE_07
Seat S/N Prior to 0006 INDEX NO. PART NO. QTY. DESCRIPTION 7966 STANDARD SEAT 608 BATTERY WARNINGS DECAL 090 SEAT PAN STOP 060 CS.-8 X.87 HX G ZN 768 8 FW. X.687 X.0/.080H 6 08776 7 NT.-8 HX NL G 7 000 WIRE TIE 8 08 SEAT PAN (WITH DECAL) 9 080 CS.-8 X.7 HX G 0 097 NT.0-0 HX G ZNYC 796 CS.0-0 X.7 HX G 6088 SEAT LATCH ASSEMBLY 07 NT.-8 HX G ZNYC 0860 CS.7-6 X. HX G 7679 FW.06 X.8 X.060 SAE 6 600 SEAT SPRING 0 LB/IN NOTES:. Do not torque; the seat pan and seat pan stop must pivot freely. 89CE_07 8-
Seat Service Parts 8 7 6 8-6 89CE_07
Seat Service Parts INDEX NO. PART NO. QTY. DESCRIPTION 7976 LS ARMREST ASSEMBLY, ROUND (WITH BRACKET) 7977 RS ARMREST ASSEMBLY, ROUND (WITH BRACKET) 797 ARMREST STOP ASSEMBLY 79780 MOLDED ARMRESTS SET ROUND STYLE W/O BRACKET 7907 SLIDE KIT 6 79 SEAT SWITCH 7 608 LS ARMREST KIT (PLASTIC BACK SEATS) 8 609 RS ARMREST KIT (PLASTIC BACK SEATS) NOTES: 89CE_07 8-7
ROPS 6 8-8 89CE_07
ROPS INDEX NO. PART NO. QTY. DESCRIPTION 6078 ROPS KIT (WITH SEATBELT & HARDWARE) 067 CS.00- X.00 HX G ZN 76796 0 FW. X.06 X.090 SAE 07 NT.00- UNT LK G8 ZN 07789 CS.00- X. HX G 6 60979 ROPS DECAL. Torque to 7 N-m. NOTES: 89CE_07 8-9
8-0 89CE_07