Series OCG Pneumatic Cylinders

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New Models The Price Alternative Series OCG Pneumatic Cylinders www.phdinc.com (8) 624-811 and Rebuildable round body cylinders 6 bore sizes standard stroke lengths High speed/double acting OCG2

ORDERING DATA IMPERIAL DESIGN NO. 1 = BORE SIZE in 3/4 1 1-1/4 1-1/2 2 2-1/2 AREA in 2.49.76 1. 1.9 3.4 4.83 STROKE Standard Lengths in 1 2 3 4 6 7 8 * 12* *Not available 3/4 in Bore MODEL NO. SWITCH BUNDLE (OPTIONAL) OCG 1 1-1/2 x 4 - ST N K 2 DESIGN NO. = METRIC BORE SIZE mm 32 4 63 AREA mm 2 314 491 84 16 1963 3116 STROKE Standard Lengths mm 7 1 1 * 3* *Not available mm Bore Switch Circuitry D = DC Reed N = DC Solid State NPN - Sink P = DC Solid State PNP - Source Cable Type K = Quick Connect 2 = 2 Meter Cable NOTES: 1) Switch bundle includes 2 switches and 2 mounting brackets. Bundle available with actuator only. 2) Magnets and cushions standard both directions. 3) See page for mounting accessories. Switches & Brackets Repair Kit Bore Size Part in mm No. 3/4 87-1 1 87-2 1-1/4 32 87-3 1-1/2 4 87-4 2 87-2-1/2 63 87-6 Cordsets Model Number Cable Length 6349-2 78.74 in [2 m] 6349-196.8 in [ m] Includes one cordset Part Number Description 8844- Reed DC -3 V, ma, Quick Connect 8844-2 Reed DC -3 V, ma, 2m Cable 884- Sink Type (NPN), DC -3 V, ma, Quick Connect 884-2 Sink Type (NPN), DC -3 V, ma, 2m Cable 8846- Source Type (PNP), DC -3 V, ma, Quick Connect 8846-2 Source Type (PNP), DC -3 V, ma, 2m Cable 86999 Round Cylinder Switch Band Bracket Includes one switch or bracket BENEFITS cushion controls on both ends to reduce impact at end of stroke rugged and lightweight anodized aluminum alloy head, cap, and tube PTFE wear ring provides piston support and smooth cycling hard chrome-plated steel piston rod provides maximum wear resistance *size 3/4", 1", mm and mm have stainless steel magnet on piston for externally mounted switches bearing alloy rod bushing provides rod support and smooth cycling NBR cushion and tube seals switch bundle for ease of ordering includes 2 switches with band brackets and metric models to match machine builders' specifications Magnets standard for switch sensing capability Standard cushions to reduce end of travel impact 6 bore sizes with stroke lengths available to fit a variety of applications Drop-in mounting to match global standard 2 Copyright 1, by PHD, Inc. All Rights Reserved. Printed in the U.S.A. (8) 624-811 OCG2

ENGINEERING DATA Specifications Maximum Air Pressure Temperature Limits Velocity Rated Life Lubrication Series OCG Cylinder 14 psi [9.7 bar] 32 to +14 F [ to +6 C] 2 to in/s [ to 8 mm/s] 3 million cycles Factory lubricated for rated life Bore Size Rod Diameter Rod Total Piston Area Base Weight Adder Per 1 in [ mm] in mm in mm in 2 mm 2 lb kg lb kg 3/4.31 8 Extend.49 314 Retract.41 264..9.6.3 1.394 Extend.76 491 Retract.64 412.3.16.8.4 1-1/4 32.472 12 Extend 1. 84 Retract 1.7 691.... Lateral Load 1-1/2 4.63 16 2.787 2-1/2 63.787 Extend 1.9 16.9.41.17.8 Retract 1.64 Extend 3.4 1963 1.68.76..11 Retract 2.6 1649 Extend 4.83 3116 2.34 1.6.29.13 Retract 4.34 282 Bore Size 1 in mm 2 in mm 3 in 7 mm Maximum Lateral Load by Stroke 4 in mm in 1 mm 6 in 1 mm 7 in 8 in mm in mm 12 in 3 mm in mm oz g oz g oz g oz g oz g oz g oz g oz g oz g oz g 3/4 18 1 414 12 337 27 8 228 6.9 19 6.3 177 6.2 174 -- -- -- -- 1 24 67 63 17 47 14 48 13 38 11.4 323. 298 9.9 281 9.1 7 8 2 1-1/4 32 43 1223 3 983 28 798 23 661 64 18 497 16 43 1 4 13 379 29 1-1/2 4 12 47 1323 4 1141 3 999 31 889 29 88 26 747 71 22 628 19 4 2 86 2429 76 217 68 19 61 1729 16 1427 46 1311 43 1211 37 43 31 882 2-1/2 63 14 399 121 343 6 31 94 2647 83 2362 76 2138 69 1966 6 1834 9 169 4 13 [.1] 1 [.] [4.] OCG1-3/4 & OCG- [9.1] 3 [13.6] 4 [18.1] [22.7] 6 [27.2] OCG1-1 & OCG- [.1] 1 [.] 3 4 6 7 8 [4.] [9.1] [13.6] [18.1] [22.7] [27.2] [31.8] [36.3] 9 [4.8] [.1] 1 [.] [9.1] OCG1-1-1/4 & OCG-32 4 [18.1] 6 [27.2] 8 [36.3] [4.4] 1 [4.4] 14 [63.] 16 [72.6] [.1] 1 [.] OCG1-1-1/2 & OCG-4 [22.7] [4.4] 1 [68.] [9.7] [113.4] [.1] 1 [.] [22.7] OCG1-2 & OCG- [4.4] 1 [68.] [9.7] 3 3 4 [113.4] [136.] [18.8] [181.4] [.1] 1 [.] [4.4] OCG1-2-1/2 & OCG-63 [9.7] 3 [136.] 4 [181.4] [226.8] 6 [272.1] 7 [317.] OCG2 (8) 624-811 3

DIMENSIONS A KK 2 D FLATS H A Y K ZB + STROKE 2X EE PORT P Ø B 4X DD H N K OCG - & ONLY KK Ø MM Ø B W V ZZ + STROKE LB + STROKE C V TE TF 4X DD SQ R Ø E Ø TD SQ R D FLATS H1 HEX TA 4X TC C TB TG SECTION C-C 4X EACH FEATURE DIMENSION N 3/4 in 1 in 1-1/4 in 1-1/2 in 2 in 2-1/2 in mm mm 32 mm 4 mm mm 63 mm A...7.7.88.88 18 22 22 3 3 3 B.472 +. /-.11.1 +. / -.11.79 +. / -.11.984 +. / -.13 1.181 +. / -.13 1.26 +. / -.1 D.24.31.39..71.71 6 8 14 18 18 DD 8-32 x.28 DP -32 x.3 DP -32 x.3 DP 1/4-28 x.47 DP /16-24 x.63 DP 3/8-24 x.63 DP 12 +. / -. M4 x.7 x 7 DP 14 +. / -. M x.8 x 7. DP 18 +. / -. M x.8 x 8 DP +. / -. M6 x 1. x 12 DP 3 +. / -. M8 x 1. x 16 DP E 1.2 1.22 1. 1.8 2.28 2.83 26 31 38 47 8 72 32 +. / -. M x 1. x 16 DP EE 1/8 NPT 1/8 NPT 1/8 NPT 1/8 NPT 1/4 NPT 1/4 NPT G 1/8 G 1/8 G 1/8 G 1/8 G 1/4 G 1/4 H.16.19.26.26.32.32 6 6 8 11 11 H1.44..69.69.7.7 13 17 17 22 27 27 K.17.197.217.236.276.276 4. 6 7 7 KK 1/4-28 /16-24 7/16-7/16-1/2-1/2- M8 x 1. M x 1. M x 1. M14 x 1. M18 x 1. M18 x 1. LB 2.72 2.72 2.8 3.7 3.4 3.4 69 69 71 78 9 9 MM.31.394.472.63.787.787 8 12 16 N.94 1.14 1.42 1.73 2.17 2.72 24 29 36 44 69 P.47.47.43.47.1.1 12 12 11 12 13 13 R. ±.4.6 ±.4.79 ±.4 1.2 ±.4 1.26 ±.4 1. ±.4 14 ±.1 16. ±.1 ±.1 26 ±.1 32 ±.1 38 ±.1 TA.433.433.433.472.12.12 11 11 11 12 13 13 TB.433.433.394.394.472.472 11 11 12 12 TC M x.8 M6 x.7 M8 x 1. M x 1. M12 x 1. M14 x 1. M x.8 M6 x.7 M8 x 1. M x 1. M12 x 1. M14 X 1. TD.31 +.14 /.394 +.14 /.472 +.17 /.1 +.17 /.63 +.17 /.79 +.17 / 8 +.36 / +.36 / 12 +.43 / 14 +.43 / 16 +.43 / TE.17.197.217.24.29.43 4. 6 7. 11. TF..39.49.49.79.118. 1 1. 1. 2 3 TG.217.6.29.33.394.71. 6. 7. 8. 14. V.8.8.8.8.8.8 2 2 2 2 2 2 W..62.88.88 1.19 1.19 17 18 18 23 23 Y.97 1.9 1.3 1.39 1.74 1.74 29 3 3 33 37 37 ZB 3.3 3.42 3.76 4.3 4.81 4.81 88 89 91 11 11 ZZ 3.8 3.92 4.1 4.78.69.69 6 111 113 13 1 1 18 +.43 / All dimensions are reference only unless specifically toleranced. 4 (8) 624-811 OCG2

ACCESSORIES - 86994-xx - 878-xx - 86996-xx - 8787-xx 8699-xx 86998-xx - 86993-xx - 8784-xx - 86994-xx - 878-xx - 86993-xx - 8784-xx 86997-xx Base Part No. Mounting Attachments Cylinder Size Dash No. Description 86993 8784 -xx Base Mounting 86994 878 -xx Rectangular Flange Mounting 8699 8699 -xx Trunnions 86996 8787 -xx Rear Hinge Clevis 86997 86997 -xx Rear Hinge & Trunnion Bracket 86998 86998 -xx Rear Pin EXAMPLE: 86993-3 is a base mounting kit for a size 1-1/4 bore cylinders. DASH NO. - 2 Cylinder Size 1 = 3/4 Bore (Size ) 2 = 1 Bore (Size ) 3 = 1-1/4 Bore (Size 32) 4 = 1-1/2 Bore (Size 4) = 2 Bore (Size ) 6 = 2-1/2 Bore (Size 63) Recommended Attachment Mounting Torques Bore Size Mounting Torque Trunnion Torque in mm in-lb Nm in-lb Nm 3/4 13.3 1. 2.2 1 26 3 32 3.6 1-1/4 32 26 3 8 9 1-1/2 4 43 16 18 2 4 12 28 32 2-1/2 63 217 46 2 OCG2 (8) 624-811

MOUNTINGS & ACCESSORIES Base Mounting 1 B LH LZ M ZZ + STROKE LT M Z X Y LS + STROKE Y X 2X Ø LC LX W 4X Ø LD W NOTE: Kit includes one base mounting bracket and fasteners. 3/4 in 1 in 1-1/4 in 1-1/2 in 2 in 2-1/2 in mm mm 32 mm 4 mm mm 63 mm 86993-1 86993-2 86993-3 86993-4 86993-86993-6 8784-1 8784-2 8784-3 8784-4 8784-8784-6 B 1.34 1.2 1.77 2.1 2.78 3. 34 38. 4 4. 7. 82. LC.16.16.16.16.. 4 4 4 4 LD.24.24.26.26.3.43 6 6 6.6 6.6 9 11 LH.79.87.98 1.18 1.7 1.77 22 3 4 4 LS 1.78 1.78 1.78 2.1 2.16 2.16 4 4 4 1 LT.12.12.12.12.18.18 3 3 3 3 4. 4. LX 1.26 1.42 1.73 2.13 2.6 3.23 32 36 44 4 66 82 LZ 1.73 1.93 2.28 2.8 3.39 4.17 44 49 8 71 86 6 M.9.11.11.13.17.22 2.2 2.8 2.8 3.3 4.4. W.39.39.39.39.69.69 17. 17. X.9.9.63.6.87.87 1 1 16 16. 22 22 Y.28.28.31.33.43.1 7 7 8 8. 11 13 Z 1.47 1.9 2.14 2.16 2.76 2.76 47 2 3 63. 7. 7. ZZ 3.93 4.7 4.66 4.9.96 6.1 9.2 114.8 116.8 134.3 16.9 18 Front or Rear Flange Mounting 4X Ø FD F SQ FX SQ B Ø E +. -.2 FT ZZ + STROKE NOTE: Kit includes one flange mounting bracket and fasteners. 3/4 in 1 in 1-1/4 in 1-1/2 in 2 in 2-1/2 in mm mm 32 mm 4 mm mm 63 mm 86994-1 86994-2 86994-3 86994-4 86994-86994-6 878-1 878-2 878-3 878-4 878-878-6 B 1.7 1.73 2.9 2.4 2.99 3.62 4 44 3 61 76 92 E.472 +. /-.2.1 +. /-.2.79 +. /-.2.984 +. /-.2 1.181 +. /-.2 1.26 +. /-.2 12 +. /-. 14 +. /-. 18 +. /-. +. /-. 3 +. /-. F.8.8.8.8.8.8 2 2 2 2 2 2 FX 1. 1.26 1. 1.81 2.28 2.76 28 32 38 46 8 7 FD.22.22.26.26.3.43.. 6.6 6.6 9 11 FT.24.28.28.31.3.3 6 7 7 8 9 9 ZZ 4.4 4. 4.79.9 6.4 6.4 112 118 1 138 19 19 All dimensions are reference only unless specifically toleranced. 32 +. /-. 6 (8) 624-811 OCG2

MOUNTINGS & ACCESSORIES Rear Clevis Hinge Mounting L RR CZ Ø CD d9 3/4 in 1 in 1-1/4 in 1-1/2 in 2 in 2-1/2 in mm mm 32 mm 4 mm mm 63 mm 86996-1 86996-2 86996-3 86996-4 86996-86996-6 8787-1 8787-2 8787-3 8787-4 8787-8787-6 CD d9.31.394.472.1.63.79 8 12 14 16 18 CZ 1.14 1.3 1.7 1.93 2.36 2.91 29 33 4 49 6 74 L..63.79.87.98 1.18 14 16 22 3 RR.43.1.9.71.79.87 11 13 1 18 22 NOTE: Kit includes rear clevis hinge mounting bracket and fasteners. Rear Hinge Pin L L1 T D1 D NOTE: For use with rear clevis hinge mount. Kit includes two retaining rings and one rear hinge pin. 3/4 in 1 in 1-1/4 in 1-1/2 in 2 in 2-1/2 in mm mm 32 mm 4 mm mm 63 mm 86998-1 86998-2 86998-3 86998-4 86998-86998-6 86998-1 86998-2 86998-3 86998-4 86998-86998-6 D d9.31.394.472.1.63.79 8 12 14 16 18 D1.3.38.4.3.6.67 7.6 9.6 11. 13.4 1.2 17 L 1.71 1.89 2.34 2.81 3.39 4.1 43.4 48 9.4 71.4 86.4 L1 1.2 1.68 2.13 2.6 3.13 3.8 38.6 42.6 4 6 79.6 97.8 T.4......9 1.1 1.1 1.1 1.1 1.3 All dimensions are reference only unless specifically toleranced. OCG2 (8) 624-811 7

MOUNTINGS & ACCESSORIES Hinge and Trunnion Bracket TZ TN TU Ø TD e8 PIN DIA TV TS TT TB TH TW Ø TR TU Ø TR 4XØ TF TW TB TH Ø TE TX NOTE: Kit includes two trunnion pins and one trunnion bracket. Omit trunnion pins when used with rear clevis hinge mount. TY 3/4 in 1 in 1-1/4 in 1-1/2 in 2 in 2-1/2 in mm mm 32 mm 4 mm mm 63 mm 86997-1 86997-2 86997-3 86997-4 86997-86997-6 86997-1 86997-2 86997-3 86997-4 86997-86997-6 TB 1.42 1.69 1.97 2.28 2.76 3.23 36 43 8 7 82 TE.394 +.39 /-..394 +.39 /-..394 +.39 /-..394 +.39 /-..787 +.39 /-..787 +.39 /-. +.1 /-. +.1 /-. +.1 /-. +.1 /-. +.1 /-. TF.22.22.26.26.3.43.. 6.6 6.6 9 11 TH.98 ±.39 1.18 ±.39 1.38 ±.39 1.7 ±.39 1.97 ±.39 2.36 ±.39 +.1 /-. ±.1 3 ±.1 3 ±.1 4 ±.1 ±.1 6 ±.1 TN 1.1 1.3 1.9 1.94 2.38 2.94 29.3 33.1 4.4 49.2 6.4 74.6 TR.1.9.67.83.94 1.2 13 1 17 21 24 26 TT.13.13.18.18.24.31 3.2 3.2 4. 4. 6 8 TU.71.81.93 1.7 1.17 1.3 18.1.7 23.6 27.3 29.7 34.3 TV 1.41 1.7 1.94 2.3 2.8 3.6 3.8 39.8 49.4 8.4 72.4 9.4 TW 1.6 1.6 1.89 2. 2.2 2.91 42 42 48 6 64 74 TX.63.79.87 1.18 1.42 1.81 16 22 3 36 36 TY 1. 1. 1. 1.18 1.42 1.81 28 28 28 3 36 46 TS 1. 1.6 2.6 2. 3. 3.8 38 42 2.4 63.4 78.8 96.6 TZ 2. 2.27 2.88 3.2 4.29.1 1 7.9 73.3 89. 9.2 131 TD.31.394.472.1.63.79 8 12 14 16 18 Trunnion Mounting TR TS BRKT MTG RANGE 2X Ø TD PIN DIA ZF TZ ZR + STROKE NOTE: Kit includes two trunnion pins. 3/4 in 1 in 1-1/4 in 1-1/2 in 2 in 2-1/2 in mm mm 32 mm 4 mm mm 63 mm 8699-1 8699-2 8699-3 8699-4 8699-8699-6 8699-1 8699-2 8699-3 8699-4 8699-8699-6 TD e8.31.394.472.1.63.79 8 12 14 16 18 TR 1.4 1.69 2.11 2.4 3.1 3.86 39 43 3. 64. 8 98 TS 1.14 1.3 1.7 1.93 2.36 2.91 29 33 4 49 6 74 TZ 2. 2.27 2.88 3.2 4.29.1 1 7.9 73.3 89. 9.2 131 ZF 1.43 1. 2.6 2. 2.8 2.8 46 1 1 62 71 71 ZR 3.28 3.4 4.3 4.31.14.14 93 98 1 118 136 136 All dimensions are reference only unless specifically toleranced. 8 (8) 624-811 OCG2 4M 2/1 961

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