Compact Excavator Form 9880 Revision A October 2007 Attachments Parts Manual 2007 Gehl Company All Rights Reserved. Printed in USA
When ordering service parts, specify the correct part number, full description, quantity required and the unit model number and serial number. For your safety and continued proper operation, use only genuine GEHL service parts. The model and serial number for the unit are on a tag located on a panel on the front of the cab. ''Right'' and ''left'' are determined from a position sitting on the operator s seat and facing forward. GEHL Company reserves the right to make changes or improvements in the design or construction of any part of the unit without incurring the obligation to install such changes on any previously delivered units. Refer to the abbreviations table located on this page for special parts descriptions. Standard attaching hardware torque values are also provided near the back of this manual. Metric torque values shown in the illustrations are in Newton-meters and are converted to foot-pounds by multiplying by 0.738. Specific reference numbers, indicating a complete assembly, are circled in some illustrations. A small bag, pictured in some illustrations, indicates a seal kit (seals, o-rings, etc.). In the exploded view parts list, additional information may follow the Reference Number. INTRODUCTION Unless otherwise specified, all cap screws and bolts are Grade 8.8, cadmium or zinc plated. NOTE:The following abbreviations may be used herein: ASSD... Assembled ASY... Assembly ASSY... Assembly AR... As Required CB... Carriage Bolt CP... Cotter Pin CS... Cap Screw (Hexagon Head) CYL... Cylinder DIA... Diameter FHCS... Flat Head Cap Screw GR... Grade HB... Hex Bolt HLN... Hex Lock Nut HN... Hex Nut HP... High Pressure HYD... Hydraulic INS... Insert LH... Left Hand LN... Lock Nut LT... Left LW... Lock Washer M... Meter or Meters MM/mm... Millimeter NPT... National Pipe Threaded NSS... Not Sold Separately RH... Right Hand RT... Right SHCS... Socket Head Cap Screw SLTD... Slotted SN... Serial Number or Slotted Nut SQ... Square W/... With 9880/AP007 Printed in U.S.A
TABLE OF CONTENTS Introduction... Table of Contents...2 Dipper Arm Identification...4 Bucket Geometry...5 Auxiliary Hydraulic Coupler Identification...6 General-Purpose Buckets...7 Models 42, 52...7 Models 253...8 Models 272, 292, 342, 362...9 Models 753Z, 802, 803...0 Heavy-Duty Buckets... Models 53, 92, 93, 223... Werk Brau Heavy-Duty Buckets...2 Models 303, 353, 373, 383Z...2 Models 502, 503, 602, 652...3 Models 753Z, 802, 803...4 Models 202...5 Ditching Buckets...6 All Models...6 Swivel Buckets...8 Models 42, 52...8 Models 53, 92, 93, 222, 223, 253...9 Models 272, 292, 342, 362...20 Models 303, 353, 373, 383Z...2 Models 502, 503Z, 602, 603, 652...22 Models 753Z, 802, 803...23 Swivel Bucket Cylinders...24 Models 42, 52, 53, 92, 93, 222, 223, 253...24 Models 272, 292, 303, 342, 353, 373, 383Z...25 Models 502, 503Z, 602, 603, 652...26 Numerical Index...28 Printed in U.S.A 2 9880/AP007
TABLE OF NOTES CONTENTS 9880/AP007 3 Printed in U.S.A
DIPPER ARM IDENTIFICATION Distance X Excavator Dipper Arm Identification Measurement Swivel buckets require different length hydraulic hoses depending upon the length of the dipper arm. Use the diagram and table on this page to determine dipper arm length. EARLIER DIPPER ARMS Excavator Model Number LATER DIPPER ARMS Short Dipper Arm Distance X Long Dipper Arm Distance X 53 29-3/4 (755 mm) 29-3/4 (755 mm) 223 32-/2 (825 mm) 32-/2 (825 mm) 303 22-5/8 (576 mm) 32-/2 (826 mm) 353 28 (70 mm) 39-3/4 (00 mm) 373 28 (70 mm) 39-3/4 (00 mm) 383Z 35 (890 mm) 44-7/8 (40 mm) 503Z 39 (990 mm) 48-7/8 (240 mm) 603 46-/4 (75 mm) 58 (475 mm) 753Z 46-7/8 (90 mm) 58-5/8 (490 mm) 803 52-3/4 (340 mm) 64-/2 (640 mm) 2022 5-3/4 (35 mm) 55-3/4 (45 mm) Excavator Model Number Short Dipper Arm Distance X Long Dipper Arm Distance X 53 29-3/4 (755 mm) 29-3/4 (755 mm) 223 32-/2 (825 mm) 32-/2 (825 mm) 353 28 (70 mm) 39-3/4 (00 mm) 373 28 (70 mm) 39-3/4 (00 mm) 383Z 35 (890 mm) 44-7/8 (890 mm) 503Z 39 (990 mm) 48-7/8 (990 mm) 603 46-/4 (75 mm) 58 (75 mm) 753Z 46-7/8 (300 mm) 58-5/8 (300 mm) 803 52-3/4 (300 mm) 64-/2 (300 mm) 202 5-3/4 (35 mm) 55-3/4 (45 mm) Printed in U.S.A 4 9880/AP007
BUCKET GEOMETRY Bucket Dipper Arm Bucket Bucket Geometry Measurements Excavator Model Number E - Pin Diameter F - Dipper Arm Width L - Bolt Distance Bucket Carrier 42.8 (30 mm) 4.252 (08 mm) 4.656 (08 mm) 52.8 (30 mm) 4.252 (08 mm) 4.656 (08 mm) 53.260 (32 mm) 4.646 (8 mm) 5.098 (29.5 mm) 92.260 (32 mm) 4.646 (8 mm) 5.098 (29.5 mm) 93.260 (32 mm) 4.646 (8 mm) 5.098 (29.5 mm) 222.260 (32 mm) 4.646 (8 mm) 5.098 (29.5 mm) 223.260 (32 mm) 4.646 (8 mm) 5.098 (29.5 mm) 253.260 (32 mm) 4.646 (8 mm) 5.098 (29.5 mm) 272.575 (40 mm) 5.52 (40 mm) 6.22 (55.5 mm) 292.575 (40 mm) 5.52 (40 mm) 6.22 (55.5 mm) 303.575 (40 mm) 5.52 (40 mm) 7.087 (80 mm) 342.575 (40 mm) 5.52 (40 mm) 6.22 (55.5 mm) 353.575 (40 mm) 5.52 (40 mm) 7.087 (80 mm) 373.575 (40 mm) 5.52 (40 mm) 7.087 (80 mm) 383Z.575 (40 mm) 5.52 (40 mm) 7.087 (80 mm) 373.575 (40 mm) 5.52 (40 mm) 7.087 (80 mm) 503Z.968 (50 mm) 7.677 (95 mm) 9.29 (236 mm) 502.968 (50 mm) 7.677 (95 mm) 9.29 (236 mm) 602.968 (50 mm) 7.677 (95 mm) 9.29 (236 mm) 603.968 (50 mm) 7.677 (95 mm) 9.29 (236 mm) 652.968 (50 mm) 7.677 (95 mm) 9.29 (236 mm) 753Z 2.65 (55 mm) 7.677 (70 mm).8 (300 mm) 802 2.65 (55 mm) 7.677 (70 mm).8 (300 mm) 803 2.65 (55 mm) 7.677 (70 mm).8 (300 mm) 202 2.362 (60 mm) 8.66 (220 mm) 3.89 (335 mm) 9880/AP007 5 Printed in U.S.A
AUXILIARY HYDRAULIC COUPLER IDENTIFICATION Newer (Flat-Face) Hydraulic Couplers The auxiliary hydraulic circuit on recent excavators is equipped with flat-face style quick-couplers of this type. New attachments which use the auxiliary hydraulic circuit (such as swivel buckets) are equipped with quick-coupler fittings which fit this style. Older (Euro-Style) Hydraulic Couplers The auxiliary hydraulic circuit on older excavators is equipped with euro-style quick-couplers of this type. New attachments attachments which use the auxiliary hydraulic circuit (such as swivel buckets) are equipped with flat-faced style quick couplers which do not fit the older euro-style couplers. When buying new attachments, the euro-style quickcouplers must be replaced with the flat-face style couplers shown above. Printed in U.S.A 6 9880/AP007
MODELS 42, 52 General-Purpose Buckets WERK BRAU /2/3 4/5 6 9 8 7 NEUSON 0//2 3/4 5 7 6 8 Part Description Capacity. Part Description Capacity. 807598* GENERAL-PURPOSE BUCKET (WERK BRAU) 8 (200 MM) 2 807599* GENERAL-PURPOSE BUCKET (WERK BRAU) 0 (250 MM) 3 807600* GENERAL-PURPOSE BUCKET (WERK BRAU) 2 (300 MM) 4 80760* GENERAL-PURPOSE BUCKET (WERK BRAU) 6 (400 MM) 5 807602* GENERAL-PURPOSE BUCKET (WERK BRAU) 20 (500 MM) 6 807603* GENERAL-PURPOSE BUCKET (WERK BRAU) 24 (600 MM) 7 207074 BUCKET TOOTH (WERK BRAU) 8 207084 PIN (WERK BRAU) 8 207079 SHANK (WERK BRAU) 0.6 FT 3 (0.06 M 3 ) 0.8 FT 3 (0.022 M 3 ).0 FT 3 (0.028 M 3 ).2 FT 3 (0.033 M 3 ).5 FT 3 (0.042 M 3 ).8 FT 3 (0.005 M 3 ) 0 807598N GENERAL-PURPOSE 8 (200 MM) 807599N GENERAL-PURPOSE 0 (250 MM) 2 807600N GENERAL-PURPOSE 2 (300 MM) 3 80760N GENERAL-PURPOSE 6 (400 MM) 4 807602N GENERAL-PURPOSE 20 (500 MM) 5 807603N GENERAL-PURPOSE 24 (600 MM) 6 62466 BUCKET TOOTH (NEUSON) 7 65409 BOLT ((NEUSON) 8 65450 NUT (NEUSON) 0.6 FT 3 (0.06 M 3 ) 0.8 FT 3 (0.022 M 3 ).0 FT 3 (0.028 M 3 ).2 FT 3 (0.033 M 3 ).5 FT 3 (0.042 M 3 ).8 FT 3 (0.005 M 3 ) *Not an orderable part number 9880/AP007 7 Printed in U.S.A
MODEL 253 General-Purpose Buckets /2 3/4 5/6 8 7 9 Part Description Capacity. 808675 GENERAL-PURPOSE 0 (250 MM) 2 808676 GENERAL-PURPOSE 2 (300 MM) 3 808677 GENERAL-PURPOSE 6 (400 MM) 4 808678 GENERAL-PURPOSE 20 (500 MM) 5 808679* GENERAL-PURPOSE 24 (600 MM) 6 808680* GENERAL-PURPOSE 28 (700 MM).3 FT 3 (0.037 M 3 ) 2.4 FT 3 (0.067 M 3 ) 3.3 FT 3 (0.093 M 3 ) 4.7 FT 3 (033 M 3 ) 6.4 FT 3 (0.8 M 3 ) 3.8 FT 3 (0.07 M 3 ) 7 62466 BUCKET TOOTH 8 62024 BOLT 9 656050 NUT *Not an orderable part number Printed in U.S.A 8 9880/AP007
MODELS 272, 292, 342, 362 General-Purpose Buckets WERK BRAU /2 3/4 5/6 9 8 7 NEUSON 0/ 2/3 4/5 7 6 8 Part Description Capacity. Part Description Capacity. * 808395** GENERAL-PURPOSE BUCKET (WERK BRAU) 8 (200 MM) 2* 80763 GENERAL-PURPOSE BUCKET (WERK BRAU) 2 (300 MM) 3* 80764** GENERAL-PURPOSE BUCKET (WERK BRAU) 6 400 MM) 4* 80765** GENERAL-PURPOSE BUCKET (WERK BRAU) 20 (500 MM) 5* 80766** GENERAL-PURPOSE BUCKET (WERK BRAU) 24 (600 MM) 6* 80767** GENERAL-PURPOSE BUCKET (WERK BRAU) 28 (700 MM) 7 207074 BUCKET TOOTH (WERK BRAU) 8 207084 PIN (WERK BRAU) 9 207079 SHANK (WERK BRAU).4 FT 3 (0.040 M 3 ) 2.4 FT 3 (0.067 M 3 ) 3.3 FT 3 (0.093 M 3 ) 4.7 FT 3 (0.33 M 3 ) 6.4 FT 3 (0.8 M 3 ) 8.8 FT 3 (0.250 M 3 ) 3 3 3 0* 808395N** GENERAL-PURPOSE 8 (200 MM) * 80763N GENERAL-PURPOSE 2 (300 MM) 2* 80764N GENERAL-PURPOSE 6 400 MM) 3* 80765N GENERAL-PURPOSE 20 (500 MM) 4* 80766N GENERAL-PURPOSE 24 (600 MM) 5* 80767N GENERAL-PURPOSE 28 (700 MM) 6 62466 BUCKET TOOTH (NEUSON) 7 65409 BOLT (NEUSON) 8 65450 NUT (NEUSON).4 FT 3 (0.040 M 3 ) 2.4 FT 3 (0.067 M 3 ) 3.3 FT 3 (0.093 M 3 ) 4.7 FT 3 (0.33 M 3 ) 6.4 FT 3 (0.8 M 3 ) 8.8 FT 3 (0.250 M 3 ) *Requires 2 Connecting links 6573 **Not an orderable part number 9880/AP007 9 Printed in U.S.A
MODELS 753Z, 802, 803 General-Purpose Buckets WERK BRAU 2 3/4/5 8 7 6 NEUSON 9 0 /2/3 5 4 6 Part Description Capacity. Part Description Capacity. 807627 GENERAL-PURPOSE BUCKET (WERK BRAU) 2 (300 MM) 2 807628** GENERAL-PURPOSE BUCKET (WERK BRAU) 8 (450 MM) 3 807629 GENERAL-PURPOSE BUCKET (WERK BRAU) 24 (600 MM) 4 807630 GENERAL-PURPOSE BUCKET (WERK BRAU) 30 (750 MM) 5 80763** GENERAL-PURPOSE BUCKET (WERK BRAU) 36 (900 MM) 6 207076 BUCKET TOOTH (WERK BRAU) 7 207084 PIN (WERK BRAU) 8 207083 SHANK (WERK BRAU) 3.3 FT 3 (0.093 M 3 ) 5. FT 3 (0.44 M 3 ) 7. FT 3 (0.20 M 3 ) 9.2 FT 3 (0.260 M 3 ).3 FT 3 (0.39 M 3 ) 9 807627N GENERAL-PURPOSE 2 (300 MM) 0 807628N GENERAL-PURPOSE 8 (450 MM) 807629N GENERAL-PURPOSE 24 (600 MM) 2 807630N GENERAL-PURPOSE 30 (750 MM) 3 80763N** GENERAL-PURPOSE 36 (900 MM) 4 62466 BUCKET TOOTH (NEUSON) 5 65409 BOLT (NEUSON) 6 65450 NUT (NEUSON) 3.3 FT 3 (0.093 M 3 ) 5. FT 3 (0.44 M 3 ) 7. FT 3 (0.20 M 3 ) 9.2 FT 3 (0.260 M 3 ).3 FT 3 (0.39 M 3 ) *Use Neuson eqivalent for service **Not an orderable part number Printed in U.S.A 0 9880/AP007
MODELS 53, 92, 93, 222, 223 Heavy-Duty Buckets WERK BRAU /2 3/4 5 0 7 6 NEUSON /2 3/4 5 7 6 8 Part Description Capacity. Part Description Capacity. 807606 HEAVY-DUTY BUCKET (WERK BRAU) 0 (250 MM) 2 807607 HEAVY-DUTY BUCKET (WERK BRAU) 2 (300 MM) 3 807608 HEAVY-DUTY BUCKET (WERK BRAU) 6 (400 MM) 4 807609 HEAVY-DUTY BUCKET (WERK BRAU) 20 (500 MM) 5 80760 HEAVY-DUTY BUCKET (WERK BRAU) 24 (600 MM) 6 207074 BUCKET TOOTH (WERK BRAU) 7 207084 ROLL PIN (WERK BRAU) 8 207079 SHANK (WERK BRAU). FT 3 (0.03 M 3 ).3 FT 3 (0.037 M 3 ).6 FT 3 (0.045 M 3 ) 2.3 FT 3 (0.065 M 3 ) 2.7 FT 3 (0.076 M 3 ) 807606N HEAVY-DUTY BUCKET (NEUSON) 0 (250 MM) 2 807607N HEAVY-DUTY BUCKET (NEUSON) 2 (300 MM) 3 807608N HEAVY-DUTY BUCKET (NEUSON) 6 (400 MM) 4 807609N HEAVY-DUTY BUCKET (NEUSON) 20 (500 MM) 5 80760N* HEAVY-DUTY BUCKET (NEUSON) 24 (600 MM) 6 62466 BUCKET TOOTH (NEUSON) 7 65409 BOLT (NEUSON) 8 * 65450 NUT (NEUSON) *Not an orderable part number. FT 3 (0.03 M 3 ).3 FT 3 (0.037 M 3 ).6 FT 3 (0.045 M 3 ) 2.3 FT 3 (0.065 M 3 ) 2.7 FT 3 (0.076 M 3 ) 9880/AP007 Printed in U.S.A
MODELS 303, 353, 373, 383Z Werk Brau Heavy-Duty Buckets 2/3 4/5 7 8 6 Part Description Capacity. Part Description Capacity. 808685 HEAVY-DUTY BUCKET 2 (300 MM) 2 808686 HEAVY-DUTY BUCKET 6 (400 MM) 3 808687 HEAVY-DUTY BUCKET 20 (500 MM) 4 808688 HEAVY-DUTY BUCKET 24 (600 MM).8 FT 3 (0.050 M 3 ) 2.4 FT 3 (0.067 M 3 ) 3. FT 3 (0.087 M 3 ) 3.8 FT 3 (0.07 M 3 ) 5 808689 HEAVY-DUTY BUCKET 28 (700 MM) 4.8 FT 3 (0.36 M 3 ) 6 207074 BUCKET TOOTH 7 207084 PIN 8 207079 SHANK Printed in U.S.A 2 9880/AP007
MODELS 502, 503Z, 602, 652 Werk Brau Heavy-Duty Buckets 2/3 4/5/6 8 9 7 Part Description Capacity. Part Description Capacity. 807620 HEAVY-DUTY BUCKET 0 (250 MM) 2 80762 HEAVY-DUTY BUCKET 6 (400 MM) 3 807622 HEAVY-DUTY BUCKET 20 (500 MM) 4 807623 HEAVY-DUTY BUCKET 24 (600 MM) 2.5 FT 3 (0.070 M 3 ) 3.3 FT 3 (0.093 M 3 ) 3.7 FT 3 (0.04 M 3 ) 6.4 FT 3 (0.8 M 3 ) 5 807624 HEAVY-DUTY BUCKET 30 (750 MM) 6 80936 HEAVY-DUTY BUCKET 36 (900 MM) 8.8 FT 3 (0.249 M 3 ) 9.8 FT 3 (0.278 M 3 ) 7 207074 BUCKET TOOTH 8 207084 PIN 9 207079 SHANK 9880/AP007 3 Printed in U.S.A
MODELS 753Z, 802, 803 Werk Brau Heavy-Duty Buckets 2/3 4/5/6/7 9 0 8 Part Description Capacity. Part Description Capacity. 808092 HEAVY-DUTY BUCKET 2 (300 MM) 2 808093 HEAVY-DUTY BUCKET 6 (400 MM) 3 808094 HEAVY-DUTY BUCKET 8 (450 MM) 4 808095 HEAVY-DUTY BUCKET 20 (500 MM) 5 808096 HEAVY-DUTY BUCKET 24 (600 MM) 3.9 FT 3 (0.0 M 3 ) 5.5 FT 3 (0.56 M 3 ) 6.2 FT 3 (0.76 M 3 ) 7.0 FT 3 (0.98 M 3 ) 8.0 FT 3 (0.227 M 3 ) 6 808097 HEAVY-DUTY BUCKET 30 (750 MM) 7 808098 HEAVY-DUTY BUCKET 36 (900 MM) 0.9 FT 3 (0.308 M 3 ) 3.4 FT 3 (0.379 M 3 ) 8 207076 BUCKET TOOTH 9 207084 PIN 0 207083 SHANK Printed in U.S.A 4 9880/AP007
MODEL 202 Werk Brau Heavy-Duty Buckets /2/3/4/5 7 8 6 Part Description Capacity. Part Description Capacity. 80839 HEAVY-DUTY BUCKET 30 (750 MM) 2* 808392* HEAVY-DUTY BUCKET 36 (900 MM) 3* 808393 HEAVY-DUTY BUCKET 40 (000 MM) 4* 808394 HEAVY-DUTY BUCKET 42 (050 MM) 4 FT 3 (0.396 M 3 ) 7 FT 3 (0.48 M 3 ) 8 FT 3 (0.509 M 3 ) 20 FT 3 (0.560 M 3 ) 5 80839 HEAVY-DUTY BUCKET 30 (750 MM) 4 FT 3 0.396 M 3 ) 6 207075 BUCKET TOOTH 7 207086 PIN 8 20708 SHANK *Additional counterweight required. See excavator parts manual. 9880/AP007 5 Printed in U.S.A
ALL MODELS Ditching Buckets 42 52 Bucket Part Description Capacity 807604 GENERAL-PURPOSE DITCHING BUCKET 3 (775 MM) 53 92 93 222 223.9 FT 3 (0.040 M 3 ) Bucket Part Description Capacity 8076 GENERAL-PURPOSE DITCHING BUCKET 33 (800 MM) 253 2.2 FT 3 (0.040 M 3 ) 272 292 303 * 342 353 * 362 373 * Bucket Part Description Capacity 80768 * 303 353 373 383Z GENERAL-PURPOSE DITCHING BUCKET 39 (000 MM) *Not an orderable part number; Models 253, 303, & 373 need two connecting links 6573.See excavator parts manual 3.6 FT 3 (0.0 M 3 ) Bucket Part Description Capacity Bucket Part Description Capacity 808682 GENERAL-PURPOSE DITCHING BUCKET 33 (700 MM).9 FT 3 (0.062 M 3 ) 808690 HEAVY-DUTY DITCHING BUCKET 39 (000 MM) 80869 HEAVY-DUTY DITCHING BUCKET 55 (400 MM) 4. FT 3 (0.6 M 3 ) 5.9 FT 3 (0.67 M 3 ) Printed in U.S.A 6 9880/AP007
ALL MODELS Ditching Buckets 503Z Bucket Part Description Capacity 807625 HEAVY-DUTY DITCHING BUCKET 48 (000 MM) 80948* HEAVY-DUTY DITCHING BUCKET 48 (000 MM) 80949* HEAVY-DUTY DITCHING BUCKET 55 (400 MM) 5.9 FT 3 (0.67 M 3 ) 7.0 FT 3 (0.98 M 3 ) 8.4 FT 3 (0.238 M 3 ) 202 *Not an orderable part number Bucket Part Description Capacity * HEAVY-DUTY DITCHING BUCKET 60 (525 MM) 22.7 FT 3 (0.643 M 3 ) *Contact CEA Attachments 502 602 603 652W Bucket Part Description Capacity 807625 HEAVY-DUTY DITCHING BUCKET 48 (000 MM) 5.9 FT 3 (0.67 M 3 ) 753Z 802 803 Bucket Part Description Capacity 807632 HEAVY-DUTY DITCHING BUCKET 48 (000 MM) 807633 HEAVY-DUTY DITCHING BUCKET 60 (525 MM) 7.6 FT 3 (0.25 M 3 ) 9.7 FT 3 (0.275 M 3 ) 9880/AP007 7 Printed in U.S.A
MODELS 42, 52 Swivel Buckets -- 0004987 Part Description Qty. 807605 BUCKET/SWIVEL 3 (850 MM).6 FT 3 (0.045 M 3 ) 3 644 GREASE ZERK 4 65443 HN SLTD M36-4 C8ZY 5 207476 CYLINDER See page 24 for individual components 6 207478 PIN 7 207478 COTTER PIN 8 6560 LW M8 R20 3 9 2086 PIN 0 77648 HEX SCREW 3 204509 SWIVEL BRACKET 2 207477 PIN 2 3 2087 BUSHING 45/55 X 40 2 4 6430 SCREW JOINT 2 5 6682 PIN/SPRING M6.3 X 63 ZO Part Description Qty. 6 6422 CAP 7 6440 ELBOW 2 8 205688 HP HOSE 9 65852 HP HOSE 20 77798 QUICK COUPLER (Flat-face coupler. See page 6) 2 77804 DUST PLUG 22 77794 QUICK COUPLER (Flat-Face coupler. See page 6) 23 77803 DUST CAP 24 60467 QUICK COUPLER (Euro-style coupler. See page 6) 25 60458 DUST PLUG 26 60468 QUICK COUPLER (Euro-style coupler. See page 6) 27 60459 DUST CAP Printed in U.S.A 8 9880/AP007
MODELS 53, 92, 93, 222, 223, 253 Swivel Buckets -- 00043840 Part Description Qty. 80762 BUCKET/SWIVEL 33 (850 MM) 2.0 FT 3 (0.057 M 3 ) 3 644 GREASE ZERK 4 65443 HN SLTD M36-4 C8ZY 5 207476 CYLINDER See page 24 for individual components 6 207478 PIN 7 207484 COTTER PIN 8 6560 LW M8 R20 3 9 2086 PIN 0 77648 HEX SCREW 3 20450 SWIVEL BRACKET 2 207477 PIN 2 3 2087 BUSHING 45/55 X 40 2 4 6430 SCREW JOINT 2 5 6682 PIN/SPRING M6.3 X 63 ZO 6 6422 CAP 7 6440 ELBOW 2 Part Description Qty. 8 205688 HP HOSE 207482 HP HOSE (REQUIRED FOR LONG DIPPER ARM ON MODELS 252/ME2503) 9 65852 HP HOSE 207483 HP HOSE (REQUIRED FOR LONG DIPPER ARM ON MODELS 252/ME250) 20 77798 QUICK COUPLER (Flat-face coupler. See page 6) 2 77804 DUST PLUG 22 77794 QUICK COUPLER (Flat-Face coupler. See page 6) 23 77803 DUST CAP 24 60467 QUICK COUPLER (Euro-style coupler. See page 6) 25 60458 DUST PLUG 26 60468 QUICK COUPLER (Euro-style coupler. See page 6) 27 60459 DUST CAP 9880/AP007 9 Printed in U.S.A
MODELS 272, 292, 342, 362 Swivel Buckets -- 0004992 Part Description Qty. 808692 BUCKET/SWIVEL 39 (000 MM) 3.0 FT 3 (0.0 M 3 ) 3 64 GREASE ZERK 4 65443 HN SLTD M36-4 C8ZY 5 206059 SWIVEL BUCKET CYLINDER See page 25 for individual components 6 205680 PIN 7 207484 COTTER PIN 8 65458 LN INS M8-.25 C8ZY 9 20568 PIN 0 65438 HB M8-.25 X 70 2045 SWIVEL BRACKET (000070343) 2 205679 PIN 3 205696 BUSHING 2 4 205700 FLAT WASHER 5 6682 PIN/SPRING M6.3 X 63 ZO 6 6422 CAP Part Description Qty. 7 6429 SCREW JOINT 2 8 205689 HP HOSE 9 205669 HP HOSE 20 6430 SCREW JOINT 2 2 77798 QUICK COUPLER (Flat-face coupler. See page 6) 22 77804 DUST PLUG 23 77794 QUICK COUPLER (Flat-Face coupler. See page 6) 24 77803 DUST CAP 25 60467 QUICK COUPLER (Euro-style coupler. See page 6) 26 60458 DUST PLUG 27 60468 QUICK COUPLER (Euro-style coupler. See page 6) 28 60459 DUST CAP Printed in U.S.A 20 9880/AP007
MODELS 303, 353, 373, 383Z Swivel Buckets -- 00043535, 00043537 Part Description Qty. 808692 BUCKET/SWIVEL 40 (000 MM) 3.9 FT 3 (0.0 M 3 ) 808693 BUCKET/SWIVEL 55 (400 MM) 5.6 FT 3 (0.59 M 3 ) 3 644 GREASE ZERK 4 65443 HN SLTD M36-4 C8ZY 5 206059 SWIVEL BUCKET CYLINDER See page 25 for individual components 6 205680 PIN 7 207478 COTTER PIN 8 65458 LN INS M8-.25 C8ZY 9 20568 PIN 0 65438 HB M8-.25 X 70 205766 SWIVEL BUCKET 2 205679 PIN 3 205696 BUSHING 2 4 205700 FLAT WASHER 5 6682 PIN/SPRING M6.3 X 63 ZO 6 6422 CAP 7 6429 SCREW JOINT 2 Part Description Qty. 8 205689 HP HOSE (REQUIRED FOR SHORT DIPPER ARM) 205670 HP HOSE (REQUIRED FOR LONG DIPPER ARM) 9 205669 HP HOSE (REQUIRED FOR SHORT DIPPER ARM) 205688 HP HOSE (REQUIRED FOR LONG DIPPER ARM) 20 6430 SCREW JOINT 2 2 77798 QUICK COUPLER (Flat-face coupler. See page 6) 22 77804 DUST PLUG 23 77794 QUICK COUPLER (Flat-Face coupler. See page 6) 24 77803 DUST CAP 25 60467 QUICK COUPLER (Euro-style coupler. See page 6) 26 60458 DUST PLUG 27 60468 QUICK COUPLER (Euro-style coupler. See page 6) 28 60459 DUST CAP 9880/AP007 2 Printed in U.S.A
MODELS 502, 503Z, 602, 603, 652 Swivel Buckets -- 00026289, 00025502, 000433, 004332 Part Description Qty. 80926 BUCKET/SWIVEL 48 (200 MM) 5.9 FT 3 (0.67 M 3 ) 80955 BUCKET/SWIVEL 48 (200 MM) 7.0 FT 3 (0.98 M 3 ) 80956 BUCKET/SWIVEL 55 (400 MM) 8.4 FT 3 (0.238 M 3 ) 3 64 GREASE ZERK 4 65444 HN SLTD M48-3 F8 ZY 5 77624 CYLINDER/SWIVEL BUCKET See page 26 for individual components 6 77627 PIN 7 65437 HB M8-.25 X 60 C8.8SY 8 65458 LN INS M8-.25 C8 ZY 2 9 77628 PIN 0 65438 HB M8-.25 X 70 C8.8 ZY 77622 SWIVEL BRACKET 2 77626 PIN 3 77620 BUSHING 2 Part Description Qty. 4 77623 SPACER/SWIVEL BRACKET 5 6683 PIN/SPRING M8 X 80 ZO 6 646 PROTECTION CAP 7 6429 SCREW JOINT 2L 2 8 20452 HP HOSE (REQUIRED FOR SHORT DIPPER ARM) 20453 HP HOSE (REQUIRED FOR LONG DIPPER ARM) 9 20454 HP HOSE (REQUIRED FOR SHORT DIPPER ARM) 20455 HP HOSE (REQUIRED FOR LONG DIPPER ARM) (00029482) 20 6430 SCREW JOINT 2 2 77798 COUPLING/FEMALE 22 77804 DUST CAP SLEEVE 23 77797 COUPLING/MALE A3 BG3 24 77803 DUST CAP PLUG Printed in U.S.A 22 9880/AP007
MODELS 753Z, 802, 803 Swivel Buckets -- 00032354, 000437 Part Description Qty. 807634 BUCKET/SWIVEL 60 (525 MM) 8.8 FT 3 (0.250 M 3 ) 2 99060G SCREW 3 204494 SPRING RING 4 7456806 WASHER B7-40HV A2C 5 642 GREASE ZERK 6 6683 PIN/SPRING M8 X 80 ZO 7 204495 GROOVED BUSHING 2 8 204496 PIN 2 9 65405 CS M2-.75 X 30 C0.9 ZO 5 0 6624 LW SPRING B2 DIM 7982 5 6642 WASHER GR A3 2 204497 PIN 3 204498 PIN 4 204499 PIN 5 204500 CYLINDER/SWIVEL BUCKET Part Description Qty. 6 65966 SCREW JOINT 2 7 20450 SPACER 8 204502 CROWN NUT 9 204503 PIN 20 204504 SEAL KIT 2 204505 HP HOSE (REQUIRED FOR SHORT 2 DIPPER ARM) 204506 HP HOSE (REQUIRED FOR LONG 2 DIPPER ARM) 22 79833 SCREW JOINT 2 23 77204 COUPLING/MALE A7 3/4 24 77203 DUST CAP SLEEVE 25 77796 COUPLING/FEMALE A7 3/4 26 77805 DUST CAP PLUG 27 204507 HP HOSE 28 204508 HP HOSE 9880/AP007 23 Printed in U.S.A
MODELS 42, 52, 53, 92, 93, 222, 223, 253 Swivel Bucket Cylinders -- 00043945 Part Description Qty. 207476 CYLINDER 2 207475 SEAL KIT 3 6440 ELBOW 2 4 64 GREASE ZERK 2 5 20449 PISTON ROD 6 20748 BUSHING 7 204492 GUIDE BUSHING 8 204493 PISTON 9 6400 SET SCREW 0 60459 DUST CAP Printed in U.S.A 24 9880/AP007
MODELS 272, 292, 303, 342, 353, 373, 383Z Swivel Bucket Cylinders -- 00043534 Part Description Qty. 206059 SWIVEL BUCKET CYLINDER 2 206050 SEAL KIT TILT BUCKET 3 6429 SCREW 2L 2 4 64 GREASE ZERK 2 5 206060 PISTON ROD 6 77629 STEEL BUSHING 7 7764 GUIDE BUSHING 8 77640 PISTON 9 6400 THREAD PIN SET SCREW 0 646 PROTECTION CAP 2 9880/AP007 25 Printed in U.S.A
MODELS 502, 503Z, 602, 603, 652 Swivel Bucket Cylinders -- 0002552 Part Description Qty. 77624 SWIVEL BUCKET CYLINDER 2 7762 SEAL KIT TILT BUCKET CYLINDER 3 6429 SCREW JOINT 2L 2 4 64 GREASE ZERK 2 5 77625 PISTON ROD 6 77629 STEEL ROD 7 7764 GUIDE BUSHING 8 77640 PISTON 9 6400 SET SCREW 0 646 PROTECTION CAP Printed in U.S.A 26 9880/AP007
MODELS 502, 503Z, 602, 603, 652 Swivel Bucket Cylinders -- 0002552 NOTES 9880/AP007 27 Printed in U.S.A
Numerical Index Part Page 60458 8 25 60458 9 25 60458 20 26 60458 2 26 60459 8 27 60459 9 27 60459 20 28 60459 2 28 60459 24 0 60467 8 24 60467 9 24 60467 20 25 60467 2 25 60468 8 26 60468 9 26 60468 20 27 60468 2 27 6400 24 9 6400 25 9 6400 26 9 64 20 3 64 22 3 64 24 4 64 25 4 64 26 4 642 23 5 646 22 6 646 25 0 646 26 0 6422 8 6 6422 9 6 6422 20 6 6422 2 6 6429 20 7 6429 2 7 6429 22 7 6429 25 3 6429 26 3 6430 8 4 6430 9 4 Part Page 6430 20 20 6430 2 20 6430 22 20 6440 8 7 6440 9 7 6440 24 3 644 8 3 644 9 3 644 2 3 6624 23 0 6642 23 6682 8 5 6682 9 5 6682 20 5 6682 2 5 6683 22 5 6683 23 6 62024 8 8 62466 7 6 62466 8 7 62466 9 6 62466 0 4 62466 6 65852 8 9 65852 9 9 65966 23 6 77203 23 24 77204 23 23 77620 22 3 7762 26 2 77622 22 77623 22 4 77624 22 5 77624 26 77625 26 5 77626 22 2 77627 22 6 77628 22 9 77629 25 6 77629 26 6 Part Page 77640 25 8 77640 26 8 7764 25 7 7764 26 7 77648 8 0 77648 9 0 77794 8 22 77794 9 22 77794 20 23 77794 2 23 77796 23 25 77797 22 23 77798 8 20 77798 9 20 77798 20 2 77798 2 2 77798 22 2 77803 8 23 77803 9 23 77803 20 24 77803 2 24 77803 22 24 77804 8 2 77804 9 2 77804 20 22 77804 2 22 77804 22 22 77805 23 26 79833 23 22 20449 24 5 204492 24 7 204493 24 8 204494 23 3 204495 23 7 204496 23 8 204497 23 2 204498 23 3 204499 23 4 204500 23 5 20450 23 7 Printed in U.S.A 28 9880/AP007
Numerical Index Part Page 204502 23 8 204503 23 9 204504 23 20 204505 23 2 204506 23 2 204507 23 27 204508 23 28 204509 8 20450 9 2045 20 20452 22 8 20453 22 8 20454 22 9 20455 22 9 205669 20 9 205669 2 9 205670 2 8 205679 20 2 205679 2 2 205680 20 6 205680 2 6 20568 20 9 20568 2 9 205688 8 8 205688 9 8 205688 2 9 205689 20 8 205689 2 8 205696 20 3 205696 2 3 205700 20 4 205700 2 4 205766 2 206050 25 2 206059 20 5 206059 2 5 206059 25 206060 25 5 207074 7 7 207074 9 7 Part Page 207074 6 207074 2 6 207074 3 7 207075 5 6 207076 0 6 207076 4 8 207079 7 8 207079 9 9 207079 8 207079 2 8 207079 3 9 20708 5 8 207083 0 8 207083 4 0 207084 7 8 207084 9 8 207084 0 7 207084 7 207084 2 7 207084 3 8 207084 4 9 207086 5 7 207475 24 2 207476 8 5 207476 9 5 207476 24 207477 8 2 207477 9 2 207478 8 6 207478 8 7 207478 9 6 207478 2 7 20748 24 6 207482 9 8 207483 9 9 207484 9 7 207484 20 7 2086 8 9 2086 9 9 2087 8 3 Part Page 2087 9 3 65405 23 9 65409 7 7 65409 9 7 65409 0 5 65409 7 65437 22 7 65438 20 0 65438 2 0 65438 22 0 65443 8 4 65443 9 4 65443 20 4 65443 2 4 65444 22 4 65450 7 8 65450 9 8 65450 0 6 65450 8 65458 20 8 65458 2 8 65458 22 8 656050 8 9 6560 8 8 6560 9 8 807598 7 807604 6 8 807605 8 807606 807607 2 807608 3 807609 4 80760 5 8076 6 8 80762 9 80763 9 2 80768 6 8 807620 3 80762 3 2 807622 3 3 9880/AP007 29 Printed in U.S.A
Numerical Index Part Page 807623 3 4 807624 3 5 807625 7 8 807625 7 8 807627 0 807629 0 3 807630 0 4 807632 7 8 807633 7 8 807634 23 808092 4 808093 4 2 808094 4 3 808095 4 4 808096 4 5 808097 4 6 808098 4 7 80839 5 80839 5 5 808392 5 2 808393 5 3 808394 5 4 808675 8 808676 8 2 808677 8 3 808678 8 4 808679 8 5 808682 6 8 808685 2 808686 2 2 808687 2 3 808688 2 4 808689 2 5 808690 6 8 80869 6 8 808692 20 808692 2 808693 2 80926 22 80955 22 Part Page 80956 22 80936 3 6 7456806 23 4 807598N 7 0 807599 7 2 807599N 7 807600 7 3 807600N 7 2 80760 7 4 80760N 7 3 807602 7 5 807602N 7 4 807603 7 6 807603N 7 5 807606N 807607N 2 807608N 3 807609N 4 80763N 9 80764 9 3 80764N 9 2 80765 9 4 80765N 9 3 80766 9 5 80766N 9 4 80767 9 6 80767N 9 5 807627N 0 9 807628 0 2 807628N 0 0 807629N 0 807630N 0 2 80763 0 5 80763N 0 3 808395 9 808395N 9 0 808680 8 6 80949 7 8 99060G 23 2 Printed in U.S.A 30 9880/AP007
Numerical Index NOTES 9880/AP007 3 Printed in U.S.A
TORQUE SPECIFICATIONS Note: Use these torque values when tightening Gehl hardware (excluding: locknuts and self-tapping, thread forming and sheet metal screws) unless specified otherwise. Hydraulic fittings with various seals (light application). All torque values are in lb.-ft. (Nm) unless marked otherwise. Thread Straight pipe fitting with thread and screwed plug (GE) Non-return valve Identification aid Sealing washer Elastic seal O-ring with elastic seal outside Ø M0X.0 7 (9) 3 (8) (5) 3 (8) 0.4 in. (0 mm) M2X.5 5 (20) 8 (25) 8 (25) 8 (25) 0.5 in. (2 mm) M4X.5 26 (35) 33 (45) 26 (35) 26 (35) 0.6 in. (4 mm) M6X.5 33 (45) 4 (55) 30 (40) 37 (50) 0.6 in. (6 mm) M8X.5 4 (55) 52 (70) 33 (45) 52 (70) 0.7 in. (8 mm) M22X.5 48 (65) 92 (25) 44 (60) 92 (25) 0.9 in. (22 mm) M27X2.0 66 (90) 33 (80) 74 (00) 07 (45).0 in. (27 mm) M33X2.0 (50) 229 (30) 8 (60) 55 (20).3 in. (33 mm) M42X2.0 77 (240) 332 (450) 55 (20) 266 (360).7 in. (42 mm) M48X2.0 24 (290) 398 (540) 92 (260) 398 (540).9 in. (48 mm) G/8A 7 (9) 3 (8) (5) 3 (8) 0.4 in. (9.73 mm) G/4A 26 (35) 26 (35) 22 (30) 26 (35) 0.5 in. (3.6 mm) G3/8A 33 (45) 52 (70) 33 (45) 37 (50) 0.7 in. (6.66 mm) G/2A 48 (65) 66 (90) 4 (55) 48 (65) 0.8 in. (20.96 mm) G3/4A 66 (90) 33 (80) 74 (00) 03 (40).0 in. (26.44 mm) GA (50) 229 (30) 8 (60) 40 (90).3 in. (33.25 mm) G /4A 77 (240) 332 (450) 55 (20) 266 (360).7 in. (4.9 mm) G /2A 24 (290) 398 (540) 92 (260) 398 (540).9 in. (47.80 mm) Printed in U.S.A 9880/AP007
Hydraulic fittings with various seals (heavy application). All torque values are in lb.-ft. (Nm) unless marked otherwise. Thread Straight pipe fitting with thread and screwed plug (GE) Non-return valve Identification aid Sealing washer Elastic seal O-ring with elastic seal outside Ø M2X.5 5 (20) 26 (35) 26 (35) 26 (35) 0.5 in. (2 mm) M4X.5 26 (35) 4 (55) 33 (45) 33 (45) 0.6 in. (4 mm) M6X.5 33 (45) 52 (70) 4 (55) 4 (55) 0.6 in. (6 mm) M8X.5 4 (55) 66 (90) 52 (70) 52 (70) 0.7 in. (8 mm) M20X.5 4 (55) 92 (25) 59 (80) 74 (00) 0.8 in. (20 mm) M22X.5 48 (65) 00 (35) 74 (00) 92 (25) 0.9 in. (22 mm) M27X2.0 66 (90) 33 (80) 25 (70) 00 (35).0 in. (27 mm) M33X2.0 (50) 229 (30) 229 (30) 55 (20).3 in. (33 mm) M42X2.0 77 (240) 332 (450) 243 (330) 266 (360).7 in. (42 mm) M48X2.0 24 (290) 398 (540) 30 (420) 398 (540).9 in. (48 mm) G/8A 26 (35) 4 (55) 33 (45) 33 (45) 0.5 in. (3.6 mm) G/4A 33 (45) 59 (80) 44 (60) 44 (60) 0.7 in. (6.66 mm) G3/8A 48 (65) 85 (5) 55 (75) 74 (00) 0.8 in. (20.96 mm) G/2A 66 (90) 33 (80) 25 (70) 07 (45).0 in. (26.44 mm) G3/4A (50) 229 (30) 229 (30) 92 (260).3 in. (33.25 mm) GA 77 (240) 332 (450) 243 (330) 266 (360).7 in. (4.9 mm) G /4A 24 (290) 398 (540) 30 (420) 398 (540).9 in. (47.80 mm) 9880/AP007 Printed in U.S.A
With coarse-pitch thread. All torque values are in lb.-ft. (Nm) unless marked otherwise. Thread Threads according to DIN 92, DIN 93, DIN 933, etc. Threads according to DIN 7984 8.8 0.9 2.9 8.8 0.9 M5 4. (5.5) 6 (8) 7 (0) 4 (5) 5 (7) M6 7 (0) 0 (4) 3 (7) 6.3 (8.5) 9 (2) M8 8 (25) 26 (35) 3 (42) 5 (20) 22 (30) M0 33 (45) 48 (65) 59 (80) 30 (40) 44 (59) M2 64 (87) 8 (0) 08 (47) 5 (69) 74 (00) M4 00 (35) 33 (80) 70 (230) 8 (0) 8 (60) M6 55 (20) 203 (275) 258 (350) 25 (70) 84 (250) M8 207 (280) 302 (40) 354 (480) 8 (245) 254 (345) M20 302 (40) 420 (570) 509 (690) 25 (340) 36 (490) M22 406 (550) 575 (780) 686 (930) 339 (460) 487 (660) M24 524 (70) 738 (000) 878 (90) 435 (590) 620 (840) M27 767 (040) 092 (480) 305 (770) 642 (870) 922 (250) M30 047 (420) 482 (200) 770 (2400) 885 (200) 254 (700) With fine-pitch thread. All torque values are in lb.-ft. (Nm) unless marked otherwise. Thread Threads according to DIN 92, DIN 93, DIN 933, etc. Threads according to DIN 7984 8.8 0.9 2.9 8.8 0.9 M8X.0 8 (25) 27 (37) 32 (43) 6 (22) 24 (32) M0X.0 37 (50) 55 (75) 65 (88) 32 (43) 48 (65) M0X.25 36 (49) 52 (7) 6 (83) 3 (42) 46 (62) M2X.25 64 (87) 96 (30) (50) 55 (75) 8 (0) M2X.5 6 (83) 92 (25) 07 (45) 53 (72) 77 (05) M4X.5 00 (35) 48 (200) 73 (235) 89 (20) 29 (75) M6X.5 55 (20) 229 (30) 266 (360) 33 (80) 95 (265) M8X.5 232 (35) 332 (450) 39 (530) 99 (270) 284 (385) M20X.5 325 (440) 465 (630) 538 (730) 277 (375) 39 (530) M22X.5 435 (590) 620 (840) 723 (980) 369 (500) 524 (70) M24X2.0 546 (740) 789 (070) 922 (250) 465 (630) 664 (900) M27X2.0 8 (00) 43 (550) 328 (800) 679 (920) 959 (300) M30X2.0 06 (500) 586 (250) 844 (2500) 959 (300) 364 (850) Printed in U.S.A 9880/AP007
Gehl Company 43 Water Street, P.O. Box 79, West Bend, WI 53095-079 U.S.A www.gehl.com 9880/AP007 2007 GEHL Company. All rights reserved. Printed in U.S.A