CHAPTER 4 PARTS PARTS BY PICTORIAL This chapter describes assemblies/subassemblies/parts considered replaceable at on-site field installation. NOTE: The following is a breakdown description of the Serial Number. Serial # Location - Back side next to the scale assembly. Example: 98 10 B 0001 Year MFG. Week MFG. Serial Rev. Number of Unit NS: NOT SHOWN PICTORIAL 01/2001 Page 4-1
(DIAGNOSTECH ) FRONT VIEW 1 2 14 13 12 11 3 4 5 6 10 7 8 9 1. Gauge, Low Side 8-3220 10. Identifier Filter EEAC300A1 2. Gauge, High Side 8-3320 11. Beeper 3 PCB, CPU Board EAP0180L00A 12. PCB, Air/Temp/Hum. EAP0084C00B 4a. Display Board EAP0183L00A 13. Decal, Diag T. w/keypad EAL0328L00A 4b. LCD Display 3-5613 14a. Printer 2-20266 5. Pot, Brightness MT300016A 14b. Printer Paper Roll 5-8126 6. Switch/Breaker On/Off 1922-0118-01 14c. Printer Ribbon 2-20466 7. Oil Bottle 1-2485 14d. Printer, Paper rod EAS2012L11A 8. Wheel, 10 8-21539 9. Caster, 4 w/brake 8-21439 Page 4-2 01/2001
OUT CHAPTER 4 PARTS (DIAGNOSTECH ) BACK VIEW 21 20 19 18 17 1 2 3 4 16 15 14 13 12 8 11 5 6 7 8 9 10 1. Lamp 2-5055 11. Vacuum Pump 1-10481 2. Fitting, Bulkhead, tube 1-6479 12. Rubber Foot 1489-0017-01 3a. Fitting, Bulkhead, Pod 1-26380 13. Cord, AC Power 6001011901 3b. Fitting, Reducer, ¼ - 1/8 1-25280 14. Heater, SS Bowl EEA0248L30a 4a. Label, Red Pod EAL0328L05A 15. Suction Separator Bowl 1-2585 4b. Label, Blue Pod EAL0328L04A 16. Filter, Drier 1-9881 5. Low side Pod Assembly EAA0248L07A 17. Handle EAS2012L12A 6. High side Pod Assembly EAA0248L06A 18. RS-232 Connector, W.H. EAW0198L00A 7. Scale Assembly EAA0248L39A 19. Connector 4162-0803 8a. Velcro Strap 0424-0806-01 20. Hanger Hose, Right EAA0248L50A 8b. Velcro Strap, D-ring 0424-0805-02 21. Hanger Hose, Left EAA0248L51A 9. Recovery Tank EAA0248L43AR NS. Temperature Probe, 15 2-7642 10. Load Cell Assy. EAA0248L40A NS. Temperature Probe, 25 2-7742 01/2001 Page 4-3
PUMP COMPARTMENT Side View 1 2 3 4 5 18 17 16 15 1 14 6 7 8 9 10 11 Front of unit 13 8 5 12 1. Transducer, Pressure 2-19966 10. Manifold #3 EAA0248L38A 2. Manifold #1 EAA0248L36A 11. Fan 2-19866 3. Inline AC Filter 0749-0219-01 12. Condenser 2-2968 4a. Varistors (1) 7009-1320 13. Identifier EAA248L16A 4b. Varistors (2) 7009-1320-03 14. Solenoid Assy, 2-7837 5. Solenoid Assy. 0304005601 15. Manifold #2 EAA0248L37A 6. Oil Separator, Identifier 1-10681 16a. PCB, Power Supply EAP0177L00A 7a. Compressor EAA0263L00A 16b. Fuse, 1 amp (F2) 0739-0008 7b. Klixon, protector 2-21166 16c. Fuse, 3 amp slo (F1) 0739-0103 7c. Capacitor, Start 2-1229 17. Transformer, Volt 7-12701 7d. Relay 2-7437 18. PCB, Solenoid Driver EAP0176L00A 8. Oil Separator 1-3385 NS O-Ring, At hose ends 8-6414 9. Solenoid 24737 Page 4-4 01/2001
VACUUM SOLENOID ASSEMBLY 4 1 2 5 3 1. Manifold #1 EAA0248L36A 4. Switch, Low pressure 0549-0035-01 2. Manifold #2 EAA0248L37A 5. Manifold #3 EAA0248L38A 3. Solenoid, 115 VAC 2-7237 OIL SOLENOID ASSEMBLY 2 1 3 10 11 12 4 9 5 6 7 14 8 13 1 Separator, Oil 1-3385 8 Nipple 113480 2 T-Fitting 110180 9 Adapter, 1/4X1/8 1-6879 3 Switch, High Pressure 1-13881 10 Fitting, 1/8 X Tubo 1-26380 4 Coupling 19880 11 Hex, nipple, 1/8 114280 5 Check Valve 16381 12 Solenoid, 2-7837 6 Fitting 1-26380 13 Cross fitting, 1/8 114080 7 Solenoid 24737 14. Relief valve, 15 psi 1-10381 01/2001 Page 4-5
ACCESSORIES 1 2 1 Adapter, R-134a Tnk 115080 NS Video, SUN 0692-2393-01 2a R-134a Adapter, High 1-27180 NS Video, Snap-on 0692-2392-01 2b R-134a Adpter, Low 1-27280 NS Video, JBC Not Available 2c O-Ring Kit, R-134a Adapters EAK0027C00AS RECOVERY TANK ASSEMBLY 1 2 3 1. Adapter, ¼ female flare 1-6379 NS Valve, Tank Not Available 1a. Copper washer 1-7079 NS Knobs, Tank Valve Not Available 2. Compression Nut 1-6579 3. Tank, R-134a Recovery EAA0248L43A Page 4-6 01/2001
METAL SEPARATOR BOWL 1 7 6 5 OUT 2 3 4 4 3 1 Bowl, Separator 1-2585 4. Nipple 4982-0075-01 2. Solenoid, valve 2-7737 5. Elbow 1-26580 3. Elbow 0647-0103 6. Fusable link EAA0248L31AR Heater Blanket EAA0248L30A 01/2001 Page 4-7
HOSES & TUBG (DIAGNOSTECH) HIGH PRESSURE GAUGE CT1 H4 BULKHEADS HIGH SIDE POD H2 RECYCLE CHECK VALVE S13 SOLENOID HIGH SIDE VEHICLE PORT S2 TAKE HIGH S1 RECLAIM HIGH CHARGE H5 CHARGE CHECK VALVE LIQUID (BLUE) 30# RECLAIM TANK SCALE S22 TAKE LOW S21 RECLAIM LOW CHARGE AIR SAMPLE OUT VAPOR (RED) MANIFOLD #1 S24 OIL DRA SOLENOID BLACK HOSE REFRIGERANT IDENTIFIER CT5 CT3 CT4 H6 3PSI REGULATED BOWL CT4 BACK FILL CHECK VALVE S19 S23 SAMPLE VIRG SAMPLE S7 RECLAIM SAMPLE H1=Hose CT1=Capillary Tube T1=Tube CPH= Clear Plastic Hose LOW PRESSURE GAUGE MANIFOLD #2 S20 NO VENT SOLENOID BACK FILL CHECK VALVE H3 CT2 ORIFICE CLEAR HOSE CONDENSER BULKHEADS FILTER S6 / RECLAIM VIRG TANK T5 HIGH PRESSURE CUTOFF SWITCH NO S5*/115VAC OIL RETURN LOW SIDE POD S15 SOLENOID H13 T2 I O TEMP RITE R H8 H7 EXHAUST RETURN H1 OIL SEPARATOR S10 OIL SEP COMPRESSOR T3 LOW SIDE VEHICLE PORT T1 OIL BOTTLE VACUUM H9 MASTER FILTER I O R N1 TEMP RITE S3 COMPRESSOR T4 H10 VACUUM PUMP MANIFOLD #3 RELIEF VALVE 15 PSI EXHAUST H11 TAKE H12 NO H1 Hose, Blue EAH0037L10A T1 Tube, #4 60º turns EAH0037L07A H2 Hose, Red EAH0037L11A T2 Tube, #3 2-offset 90º turns EAH0037L06A H3 Hose, R-134a RED 3988-0284-02 T3 Tube, #1 6 x 9 EAH0037L05A H4 Hose, R-134a BLUE 3988-0285-04 T4 Tube, #5 circle EAH0037L13A H5 Hose, 48 Vent 0669-0229 T5 Tube, #2 9 w/3-90º turns EAH0037L14A H6. Hose, Blue 22 /90º EAH0037L03A CT1 Capillary Tube, 63 5-00733-630 Tubo W/ filter H7. Hose, Red 14 /90º EAH0037L04A CT2 Capillary Tube, 63 5-00733-630 Tubo H8. Hose, Red 14 / 90º EAH0037L04A CT3 Capillary Tube, 5-00733-100 H9. Hose, Red 14 / 90º EAH0037L04A CT4 Capillary Tube, 5-00733-080 H10. Hose, Blue 30 /90º EAH0037L02A CT5 Capillary Tube, 5-00733-260 Tubo H11. Hose, Blue 19 /90º Tubo EAH0037L01A CPH Clear Plastic Hose 5-06531-100 H12. Hose, Yel.17 / 90º Tubo EAH0037L00A CPH Clear Plastic Hose 5-06531-160 H13. Hose, Yel.17 / 90º Tubo EAH0037L00A NS Seal H14. Hose, Yel.45 tubo w/filter EAH0037L12A NS O-Ring 8-6414 NS Compression Nut 1-6579 NS Filter 1-6579 Page 4-8 01/2001
PARTS ALPHABETICAL ORDER DESCRIPTION PART NUMBER COMMENTS Adapter, ¼ female flare 1-6379 Adapter, 1/4X1/8 1-6879 Adapter, R-134a Tank 115080 Beeper, Alarm 0316-0205-01 Bowl, Separator 1-2585 Capacitor, Start 2-1229 Capillary Tube, 5-00733-100 Capillary Tube, 5-00733-080 Capillary Tube, 5-00733-260 Capillary Tube, 63 5-00733-630 Capillary Tube, 63 5-00733-630 Capper washer 1-7079 Caster, 4 w/brake 8-21439 Check Valve 1-6381 Clear Plastic Hose 5-06531-100 Clear Plastic Hose 5-06531-160 Compression Nut 1-6579 Compression Nut 1-6579 Compressor EAA0263L00AR Condenser 2-2968 Connector 4162-0803 Cord, AC Power 6001011901 Coupling 1-9880 Cross fitting, 1/8 1-14080 Decal, Diag T. w/keypad EAL0328L00A Display Board EAP0183L00AR Elbow 0647-0103 Elbow 1-26580 Fan 2-19866 Filter 1-6579 Filter, Drier 1-9881 Fitting 1-26380 Fitting, 1/8 X Tubo 1-26380 Fitting, Bulkhead, Pod 1-26380 Fitting, Bulkhead, tube 1-6479 Fitting, Reducer, 1-25280 ¼ 1/8 Fusable link EAA0248L31AR On heater blanket Fuse, 1 amp (F2) 0739-0008 Fuse, 3 amp (F1) 0739-0103 Gauge, High Side 8-3320 Gauge, Low Side 8-3220 Handle EAS2012L12A Hanger Hose, Right EAA0248L50A Hanger Hose, Left EAA0248L51A Heater Blanket EAA0248L30A Heater, SS Bowl EEA0248L30a Hex, nipple, 1/8 1-14280 High side Pod Assembly EAA0248L06AR Hose, 48 Vent 0669-0229 Hose, Blue EAH0037L10A Hose, Blue 19 /90º Tubo EAH0037L01A 01/2001 Page 4-9
DESCRIPTION PART NUMBER COMMENTS Hose, Blue 22 /90º Tubo W/ filter EAH0037L03A Hose, Blue 30 /90º Tubo EAH0037L02A Hose, R-134a BLUE 3988-0285-04 Hose, R-134a RED 3988-0284-02 Hose, Red EAH0037L11A Hose, Red 14 / 90º Tubo EAH0037L04A Hose, Red 14 / 90ºTubo EAH0037L04A Hose, Red 14 /90º Tubo EAH0037L04A Hose, Yel.17 / 90º Tubo EAH0037L00A Hose, Yel.17 / 90º Tubo EAH0037L00A Hose, Yel.45 tubo w/filter EAH0037L12A Identifier EAA248L16A Identifier Filter EEAC300A1 Inline AC Filter 0749-0219-01 Inline Filter, R-134a 7009-2418-01 Klixon, protector 2-21166 Knobs, Tank Valve Not Available Label, Blue Pod EAL0328L04A Label, Red Pod EAL0328L05A Lamp 2-5055 LCD Display 3-5613 Load Cell Assy. EAA0248L40A Low side Pod Assembly EAA0248L07AR Manifold #1 EAA0248L36A Manifold #1 EAA0248L36A Manifold #2 EAA0248L37A Manifold #2 EAA0248L37A Manifold #3 EAA0248L38A Manifold #3 EAA0248L38A Nipple 1-134804 1/8 NPT X 1.5 Nipple 4982-0075-01 2.5 x 1/8 x 1/8 Oil Bottle 1-2485 Oil Separator 1-3385 Oil Separator, Identifier 1-10681 O-Ring 8-6414 O-Ring Kit, R-134a Adapters EAK0027C00AS O-Ring, At hose ends 8-6414 PCB, Air/Temp/Hum. EAP0084C00BR PCB, CPU Board EAP0180L00AR PCB, Power Supply EAP0177L00A PCB, Solenoid Driver EAP0176L00AR Pot, Brightness MT3000-16A Printer 2-20266 Printer Paper Roll 5-8126 Printer Ribbon 2-20466 Printer, Paper rod EAS2012L11A R-134a Adapter, High 0647-0287-07 R-134a Adapter, Low 0647-0287-08 Recovery Tank EAA0248L43AR Relay 2-7437 Relief valve, 15 psi 1-10381 RS-232 Connector, W.H. EAW0198L00A Scale Assembly EAA0248L39A Seal 4312-5006-01 Fitting at master filter Separator, Oil 1-3385 Solenoid 2-4737 Solenoid 2-4737 Page 4-10 01/2001
DESCRIPTION PART NUMBER Solenoid Assy, 2-7837 Solenoid Assy. 0304-0056-01 Solenoid, 115 VAC 2-7237 Solenoid, 2-7837 Solenoid, valve 2-7737 Suction Separator Bowl 1-2585 Switch, High Pressure 1-13881 Switch, Low pressure 0549-0035-01 Switch/Breaker On/Off 1922-0118-01 Tank, R-134a Recovery EAA0248L43A Temperature Probe, 15 2-7642 Temperature Probe, 25 2-7742 T-Fitting 1-10180 Transducer, Pressure 2-19966 Transformer, Volt 7-12701 Tube, EAH0037L07A Tube, EAH0037L06A Tube, EAH0037L05A Tube, EAH0037L13A Tube, EAH0037L14A Vacuum Pump 1-10481 Valve, Tank Not Available Varistors (1) 7009-1320 Varistors (2) 7009-1320-03 Velcro Strap 0424-0806-01 Velcro Strap, D-ring 0424-0805-02 Video, JBC Not Available Video, Snap-on 0692-2392-01 Video, SUN 0692-2393-01 Wheel, 10 8-21539 COMMENTS 01/2001 Page 4-11
PARTS NUMERICAL ORDER PART NUMBER DESCRIPTION COMMENTS 1-6379 Adapter, ¼ female flare 1-6879 Adapter, 1/4X1/8 115080 Adapter, R-134a Tank 0316-0205-01 Beeper, Alarm 1-2585 Bowl, Separator 2-1229 Capacitor, Start 5-00733-100 Capillary Tube, 5-00733-080 Capillary Tube, 5-00733-260 Capillary Tube, 5-00733-630 Capillary Tube, 63 5-00733-630 Capillary Tube, 63 1-7079 Capper washer 8-21439 Caster, 4 w/brake 1-6381 Check Valve 5-06531-100 Clear Plastic Hose 5-06531-160 Clear Plastic Hose 1-6579 Compression Nut 1-6579 Compression Nut EAA0263L00AR Compressor 2-2968 Condenser 4162-0803 Connector 6001011901 Cord, AC Power 1-9880 Coupling 1-14080 Cross fitting, 1/8 EAL0328L00A Decal, Diag T. w/keypad EAP0183L00AR Display Board 0647-0103 Elbow 1-26580 Elbow 2-19866 Fan 1-6579 Filter 1-9881 Filter, Drier 1-26380 Fitting 1-26380 Fitting, 1/8 X Tubo 1-26380 Fitting, Bulkhead, Pod 1-6479 Fitting, Bulkhead, tube 1-25280 Fitting, Reducer, ¼ - 1/8 0739-0008 Fuse, 1 amp (F2) 0739-0103 Fuse, 3 amp (F1) 8-3320 Gauge, High Side 8-3220 Gauge, Low Side EAS2012L12A Handle EAA0248L30A Heater Blanket EAA0248L31AR Fusable link EEA0248L30a Heater, SS Bowl 1-14280 Hex, nipple, 1/8 EAA0248L06AR High side Pod Assembly 0669-0229 Hose, 48 Vent EAH0037L10A Hose, Blue EAH0037L01A Hose, Blue 19 /90º Tubo EAH0037L03A Hose, Blue 22 /90º Tubo W/ filter EAH0037L02A Hose, Blue 30 /90º Tubo 3988-0285-04 Hose, R-134a BLUE 3988-0284-02 Hose, R-134a RED Page 4-12 01/2001
PART NUMBER DESCRIPTION COMMENTS EAH0037L11A Hose, Red EAH0037L04A Hose, Red 14 / 90º Tubo EAH0037L04A Hose, Red 14 / 90ºTubo EAH0037L04A Hose, Red 14 /90º Tubo EAH0037L00A Hose, Yel.17 / 90º Tubo EAH0037L00A Hose, Yel.17 / 90º Tubo EAH0037L12A Hose, Yel.45 tubo w/filter EAA248L16A Identifier EEAC300A1 Identifier Filter 0749-0219-01 Inline AC Filter 7009-2418-01 Inline Filter, R-134a 2-21166 Klixon, protector Not Available Knobs, Tank Valve EAL0328L04A Label, Blue Pod EAL0328L05A Label, Red Pod 2-5055 Lamp 3-5613 LCD Display EAA0248L40A Load Cell Assy. EAA0248L07AR Low side Pod Assembly EAA0248L36A Manifold #1 EAA0248L36A Manifold #1 EAA0248L37A Manifold #2 EAA0248L37A Manifold #2 EAA0248L38A Manifold #3 EAA0248L38A Manifold #3 EAA0248L50A Hanger Hose, Right EAA0248L51A Hanger Hose, Left 1-134804 Nipple 4982-0075-01 Nipple 1-2485 Oil Bottle 1-3385 Oil Separator 1-10681 Oil Separator, Identifier 8-6414 O-Ring EAK0027C00AS O-Ring Kit, R-134a Adapters 8-6414 O-Ring, At hose ends EAP0084C00BR PCB, Air/Temp/Hum. EAP0180L00AR PCB, CPU Board EAP0177L00A PCB, Power Supply EAP0176L00AR PCB, Solenoid Driver MT3000-16A Pot, Brightness 2-20266 Printer 5-8126 Printer Paper Roll 2-20466 Printer Ribbon EAS2012L11A Printer, Paper rod 0647-0287-07 R-134a Adapter, High 0647-0287-08 R-134a Adapter, Low EAA0248L43AR Recovery Tank 2-7437 Relay 1-10381 Relief valve, 15 psi EAW0198L00A RS-232 Connector, W.H. EAA0248L39A Scale Assembly 4312-5006-01 Seal Fitting at master filter 1-3385 Separator, Oil 2-4737 Solenoid 2-4737 Solenoid 2-7837 Solenoid Assy, 0304-0056-01 Solenoid Assy. 2-7237 Solenoid, 115 VAC CHAPTER 4 PARTS 01/2001 Page 4-13
PART NUMBER DESCRIPTION COMMENTS 2-7837 Solenoid, 2-7737 Solenoid, valve 1-2585 Suction Separator Bowl 1-13881 Switch, High Pressure 0549-0035-01 Switch, Low pressure 1922-0118-01 Switch/Breaker On/Off EAA0248L43A Tank, R-134a Recovery 2-7642 Temperature Probe, 15 2-7742 Temperature Probe, 25 1-10180 T-Fitting 2-19966 Transducer, Pressure 7-12701 Transformer, Volt EAH0037L07A Tube, EAH0037L06A Tube, EAH0037L05A Tube, EAH0037L13A Tube, EAH0037L14A Tube, 1-10481 Vacuum Pump Not Available Valve, Tank 7009-1320 Varistors (1) 7009-1320-03 Varistors (2) 0424-0806-01 Velcro Strap 0424-0805-02 Velcro Strap, D-ring Not Available Video, JBC 0692-2392-01 Video, Snap-on 0692-2393-01 Video, SUN 8-21539 Wheel, 10 WIRG HARNESS PART NUMBERS PART NUMBER DESCRIPTION 6004-0826-01 Purge Transducer 7076-1007-01 DC Power Cable 7076-1008-02 DC Primary Power EAW0004C00A AC Primary Power EAW0005C00A Solenoids EAW0006C00A Compressor Power EAW0007C00A Switches EAW0008C00A On/Off Power EAW0009C00A Grounding Page 4-14 01/2001