D25102K / CK 2kg Compact Hammer TYPE 1 Introduction Exploded Drawing Bill Of Material Repair Instructions New Parts Wiring Diagram Main Menu SEPTEMBER 2003 M.CHADWICK
D25102K In Line Pistol Grip 2 Mode, 2kg Compact Hammer MANUFACTURING PLANT Spennymoor LAUNCH DATE September 2003 BULK DATE August 2003 PRODUCT ENGINEER M.Chadwick Program Manager/Engineer P.Balloni / S.Brocket Type No. 1 CURRENT STATUS & MAJOR CHANGES. New product design. QU LAUNCH MARKETS & QUANTITIES QS PRODUCT DETAILS Standard Equipment Multi-position side handle Depth stop Heavy duty carrying case Selling Proposition Ideal for drilling anchor and fixing holes into concrete and masonry from 4 to 22mm in diameter Electronic variable speed for total control in any application Impact-stop for drilling in wood, steel, ceramic and screw driving applications Safety clutch eliminates sudden high-torque reaction should the bit jam Ergonomic rubber coated back handle design for improved comfort in use Rounded ergonomic industrial design allows easy and comfortable handling in any application Improved sealing for maximum protection from dust ingress ensuring long tool life Large 22mm hammer mechanism delivers high performance with low stress to the critcal components Output air slots designed to protect users' eye Applications Drilling holes in solid masonry, concrete stone from 4 to 26mm in diameter to various fixing Drilling through holes in masonry to house pipes and cables Some drilling in wood and steel Specifications Power Input 650 Watts Power Output 370 Watts No Load Speed 0-1100 rpm Blows per Minute 0-4200 bpm Impact Energy 0-2.8 J Tool Holder SDS-Plus Max. Drilling Capacity [Wood] 30 mm Max. Drilling Capacity [Metal] 13 mm Max. Drilling Capacity [Concrete] 22 mm Max. Drilling Capacity [Core bit] 65 mm Weight 2.5 kg. Length 360 mm. Height 200 mm
D25102CK In Line Pistol Grip 2 Mode, 2kg Compact Hammer MANUFACTURING PLANT Spennymoor LAUNCH DATE September 2003 BULK DATE August 2003 PRODUCT ENGINEER M.Chadwick Program Manager/Engineer P.Balloni / S.Brocket Type No. 1 CURRENT STATUS & MAJOR CHANGES. New product design. QU LAUNCH MARKETS & QUANTITIES QS PRODUCT DETAILS Standard Equipment multi-position side handle depth stop SDS-plus adapter 3 Jaws keyed chuck heavy duty carrying case Selling Proposition Ideal for drilling anchor and fixing holes into concrete and masonry from 4 to 22mm in diameter Electronic variable speed for total control in any application Impact-stop for drilling in wood, steel, ceramic and screw driving applications Safety clutch eliminates sudden high-torque reaction should the bit jam Ergonomic rubber coated back handle design for improved comfort in use Rounded ergonomic industrial design allows easy and comfortable handling in any application Improved sealing for maximum protection from dust ingress ensuring long tool life Large 22mm hammer mechanism delivers high performance with low stress to the critcal components Output air slots designed to protect users' eye Applications Drilling holes in solid masonry, concrete stone from 4 to 26mm in diameter to various fixing Drilling through holes in masonry to house pipes and cables Some drilling in wood and steel Specifications Power Input 650 Watts Power Output 370 Watts No Load Speed 0-1100 rpm Blows per Minute 0-4200 bpm Impact Energy 0-2.8 J Tool Holder SDS-Plus Max. Drilling Capacity [Wood] 30 mm Max. Drilling Capacity [Metal] 13 mm Max. Drilling Capacity [Concrete] 22 mm Max. Drilling Capacity [Core bit] 65 mm Weight 2.5 kg. Length 360 mm. Height 200 mm
TYP. D25102 1 16 17 34 37 19 32 40 27 31 2 5 4 29 18 35 35 21 3 36 23 23 12 13 6 8 14 15 7 821 861 E13616/ 577845-02 WWW.2helpU.com 12-06 - 03
TYP. D25102 1 180 800 801 182 181 132 183 135 134 133 D25102C 136 110 112 111 113 114 160 170 118 115 95 93 94 92 93 91 90 1 97 96 25 70 60 45 121 56 57 22 73 55 78 77 75 74 72 71 58 59 61 76 62 51 52 53 54 846 50 79 E13617 / 577845-02 WWW.2helpU.com 11-06 - 03
Black & Decker Bill of Materials - PARTS LIST Item Quantity Number Per Product Number D25102K---A Product Description ROTARY HAMMER Type Identifier TYPE 1 Part Number Part Description Variant Description Type Description Page 1 Market Codes 1 1 585474-00 ARMATURE 230V AR - B2 - GB - QS - XE No 1 1 585474-01 ARMATURE 115V BR - LX - QU No 2 1 576690-05 FIELD 230V AR - B2 - GB - QS - XE No 2 1 576690-06 FIELD 115V BR - LX - QU No 3 1 578287-03 SWITCH LOCK-ON 230 Volts AR - B2 - GB - QS - XE No 3 1 583748-02 SWITCH LOCK-ON 120 Volt BR - LX - QU No 4 2 577830-02 BRUSH HOLDER SA 230 Volt AR - B2 - GB - QS - XE No 4 2 577830-03 BRUSH HOLDER SA 120 Volt BR - LX - QU No 5 1 585475-00 BRUSH KIT 230 Volts AR - B2 - GB - QS - XE No 5 1 585475-01 BRUSH KIT 115 Volts BR - LX - QU No 6 1 949877-01 CAPACITOR AR - B2 - GB - LX - QS - XE No 7 1 584090-00 CORD PROTECTOR No 8 1 325090-10 CORDSET U.S.120V QU No 8 1 330048-39 CORDSET XE No 8 1 573379-12 CORDSET AR No 8 1 582319-03 CORDSET (M/PLUG) QS QS No 8 1 582319-04 CORDSET (M/PLUG) GB GB No 8 1 582319-05 CORDSET (M/PLUG) 115 VOLT LX No 8 1 582573-01 CORDSET B2 No 8 1 582573-03 CORDSET BR No 12 1 582063-00 LEAD WHITE AR - B2 - GB - QS - XE No 12 1 584304-00 LEAD WHITE BR - LX - QU No 13 1 582063-01 LEAD BLUE AR - B2 - GB - QS - XE No 13 1 584304-01 LEAD BLUE BR - LX - QU No 14 1 582063-04 LEAD BLACK AR - B2 - GB - QS - XE No 14 1 584304-04 LEAD BLACK BR - LX - QU No 15 1 582063-05 LEAD VIOLET AR - B2 - GB - QS - XE No 15 1 584304-05 LEAD VIOLET BR - LX - QU No 16 1 582063-02 LEAD RED With Choke AR - B2 - GB - QS - XE No Refer to R.I.
Black & Decker Bill of Materials - PARTS LIST 16 1 584304-02 LEAD RED With Choke LX No 16 1 584304-06 LEAD RED Without Choke BR - QU No 17 1 582063-03 LEAD YELLOW With Choke AR - B2 - GB - QS - XE No 17 1 584304-03 LEAD YELLOW With Choke LX No 17 1 584304-07 LEAD YELLOW Without Choke BR - QU No 18 1 930026-01 BUMPER No 19 1 579305-00 SELECTOR No 21 1 870052 SLEEVE No 22 2 324006-14 SCREW M4x12 Yes 23 4 326519-03 SCREW 3.5x30 Yes 25 1 330003-19 BEARING No 27 1 584008-00 SUPPORT AR - B2 - GB - QS - XE Yes 29 1 584080-00 INSERT AR - B2 - GB - QS - XE No 29 1 584551-00 INSERT 115V LX No 31 1 577826-00 BAFFLE FAN No 32 1 577810-00 FIELDCASE No 34 1 577811-00 HANDLE COVER No 35 4 330065-06 SCREW Yes 36 1 916307 CORD CLAMP No 37 1 330065-09 SCREW Yes 40 4 330065-25 SCREW Yes 45 1 577791-00 O RING No 50 1 585480-00 INTERSHAFT SA Yes 51 1 580907-00 O RING 5x1 No 52 1 578271-00 PLATE No 53 1 579564-00 HOLDER No 54 1 579552-00 SELECTOR No 55 1 584638-00 O RING 14x2 No 56 1 577809-00 LEVER No 57 1 324007-14 SCREW 4x20 Yes 58 1 579184-00 LOCK BUTTON No Page 2
Black & Decker Bill of Materials - PARTS LIST 59 1 579179-00 SPRING No 60 1 582865-00 FILTER No 61 1 579185-00 COVER No 62 3 583981-00 SCREW 4x16 Yes 70 1 585482-00 HOUSING SA No 71 1 330003-31 BEARING No 72 1 578229-00 SEAL No 73 1 577801-00 BEARING BLOCK No 74 2 577802-00 WASHER SHIM No 75 1 584420-00 PISTON Yes 76 1 579699-00 O RING No 77 1 584421-00 RAM No 78 1 577297-00 BEARING PLATE No 79 3 324006-15 SCREW 4x16 Yes 90 1 577793-00 CLIP Yes 91 1 584426-00 BUSH No 92 1 580990-00 O RING No 93 2 577135-00 O RING 19.5 x 3.5 No 94 1 584425-00 DAMPER No 95 1 584424-00 BEAT PIECE No 96 1 584423-00 BEARING & SEAL No 97 1 577139-00 SEAL No 110 1 577797-00 WASHER No 111 1 577744-00 O RING 23 X 2 No 112 1 584427-00 CLUTCH SA Yes 113 1 579178-00 SPRING No 114 1 584422-00 CYLINDER SA Yes 115 1 577814-00 WASHER No 118 1 586501-00 GEARCASE SA No 121 4 330065-28 SCREW M4 X 30 Yes 132 1 871690 SPRING No Page 3
Black & Decker Bill of Materials - PARTS LIST 133 1 578387-00 WASHER No 134 1 583890-00 BALL 7MM No 135 1 577928-00 TUBE No 136 1 323489-00 CAP No 160 1 575182-00 HANDLE SA Yes 170 1 798846-02 DEPTH STOP No 180 1 330034-07 CHUCK KEY No 181 1 352065 ADAPTOR No 182 1 330033-25 CHUCK 13MM No 183 1 945013-00 SCREW No 800 1 870889-02 GREASE 80 gms Yes 801 1 487130-04 GREASE 10grm Sachets Yes 821 1 569037-00 RATING PLATE DeWalt Blank. AR - B2 - BR - GB - LX - QS - XE No 846 1 585499-00 SERVICE KIT 230V AR - B2 - GB - QS - XE Yes 846 1 585500-00 SERVICE KIT 115V BR - LX - QU Yes 861 1 577646-01 KITBOX No Page 4
R11402 D25101K, D25102K, D25103K, D25104K, D25201K, D25203K INLINE HAMMER Type 1 Item No. 27 This part is only used on 230V units fitted with the Tyco Switch. 50 The Intershaft is only available as a SA. 75 Make sure the chanfer at the back of the Hollow Piston is facing the Wobble Bearing (50) 90 Avoid damage to the cylinder (114) wall when removing / refitting the snap ring. 112 The clutch is only available as a SA. 114 The Spindle is only available as a SA. 160 The side handle is only available as a SA. 846 The Service kit includes all O Rings, Seals, Brushes, Screws and Grease ( items 5,45, 51, 55, 60, 62x2, 72, 76, 79x3, 92, 93x2, 97, 136, 800, 801). Item 45 O Ring is not required when reparing the D25104. Lubrication. 800 Paragon Grease. SA gearbox total 60 grms. 40grms inside the Housing (70) around the hollow piston and Wobble Bearing. 20grms spread over the Reduction Gear / Clutch (112) and intergear (50). 5grms spread over (items 91, 92, 93, 94, 95, 96). 1grm around the Steel Ball (134) and the tool holder end of Cylinder (114). 801 GLK Grease. 3grms on the inside of Cylinder (114). 1grm over the Ram (77) and O Ring (76). 3grms inside the Hollow Piston (75). Touque Settings. 9 2.0 Nm 22 2.2 Nm 23 1.0 Nm Field x 2. 23 0.6 Nm Fan Baffel x 2. 35 2.0 Nm Handle Cover x 2 35 1.5 Nm Cord Clamp x 2 37 2.0 Nm 40 1.0 Nm 57 1.5 Nm 62 3.2 Nm 79 3.2 Nm 116 2.0 Nm 121 2.0 Nm R11402en.rtf
New Parts D25102 2KG IN LINE HAMMER Part Number Part Description 586501-00 GEARCASE SA Any queries please contact the European Service Support Group Martin Cook : 0044 1753 500640 Steve Hurt : 0044 1753 500830 Martin Chadwick : 0044 1753 500540 Sean Holden : 0044 1753 500583 Please DO NOT order any parts until a Service Change Note is published. 07 October 2003 P1ant: SP Page 1 of 1
D25101 / D25102 / D25103 / D25104/ D25201 / D25203 TYP. 1 MARQUADT SWITCH 115 VOLTS. 2 1 2 1 M2 Item 12 White Blue Brown Item 14 Black COMM FWD / REV SWITCH P7 P4 TOP P3 P6 Item 16 Red Item 17 Yellow 115V Item 13 Blue Item 15 Violet E13671 WWW.2helpU.com 04-07 - 03
D25101 / D25102 / D25103 / D25104/ D25201 / D25203 TYP. 1 MARQUADT SWITCH 120 VOLTS. 2 1 2 1 M2 Item 12 White Item 14 Black Blue Brown COMM FWD / REV SWITCH P7 P4 TOP P3 P6 Item 16 Red Item 17 Yellow 120V Item 13 Blue Item 15 Violet E13672 WWW.2helpU.com 30-07 - 03
D25101 / D25102 / D25103 / D25104/ D25201 / D25203 TYP. 1 TYCO SWITCH 230 VOLTS. Item 13 Blue C1 M1 L1 M2 C2 L2 M1 Item 12 White Item 14 Black Brown Blue Item 16 Red P1 P3 COMM FWD / REV SWITCH TOP P4 P2 Item 17 Yellow Item 13 Blue 230v Item 15 Violet ENGLISH FRENCH ITALIAN GERMAN WHITE BROWN BLUE RED YELLOW VIOLET BLACK GREEN BLANC BRUN BLEU ROUGE JAUNE VIOLET NOIR VERT BIANCO MARRONE BLU ROSSO GIALLO VIOLA NERO VERDE WEISS BRAUN BLAU ROT GELB VIOLETT SCHWARZ GRUN E13673 WWW.2helpU.com 04-07 - 03