Modern rotating equipment technologies for up- / mid- / downstream applications
Agenda 1 MAN Diesel & Turbo - Portfolio 2 Upstream Applications 3 Midstream Applications 4 Downstream & Process Industry Applications 5 Modernizations State of the Art 6 Conclusion < 2 >
MAN Diesel & Turbo A worldclass Product Portfolio Engines & Marine Systems Power Plants Turbomachinery Two-stroke and four-stroke engines for marine applications Propellers and complete propulsion systems incl. fuel gas systems Turbochargers Two-stroke and fourstroke engines for stationary applications Diesel and gas power plants Compressors, gas and steam turbines, expanders Complex machinery trains Chemical reactors Service: MAN PrimeServ Worldwide network of service hubs: 24/7 OEM service around the globe < 3 >
MAN Diesel & Turbo Comprehensive applications in diverse industry areas < 4 >
oil-injected oil-free Upstream Applications Screw Compressor Portfolio CP series Vertical split casing Volume flows: 200 20,000 m³/h Discharge pressure: 52 bar CP80 CP100 CP128 CP160 CP200 CP252 CP320 SKUEL series Horizontal split casing Volume flows: 4,000 100,000 m³/h Discharge pressure: 16 bar SKUEL321 SKUEL408 SKUEL510 SKUEL643 SKUEL816 CPO series Vertical split casing Volume flows: 1,180 17,000 m³/h Discharge pressure: 40 bar CPO160 CPO200 CPO252 CPO400 100 1000 10000 100000 < 5 >
Upstream Applications Screw Compressor Examples Offshore Unit, Preassembled at the workshop & ready for dispatch mobile unit with air cooled oil system, designed to be moved in between wells < 6 >
Upstream Applications Subsea Gas compression for the Åsgard field MAN has developed the first subsea gas compressor directly installed on the seabed, already in successful, remotely controlled operation for more than 1 year!!! < 7 >
1 Pressure Ratio 2 4 8 Midstream Applications HOFIM For serial and parallel operation Application 1: Natural Gas Storage High Head / High Flow Application 2: Natural Gas Transport Medium Head / High Flow Flow / Nm 3 /h Power Range (per train): ~ 4.. ~ 18 MW (5 300.. 25 400 bhp) < 8 >
Midstream Applications World Wide References 2 11 32 7 4 2 3 2 8 11 20 2 11 2 1 TOTAL: 111 High speed compressors installed world wide 2013 < 9 >
Midstream Applications Sealed Compression Technology MOPICO Conventional Compressor Series RV hermetically sealed unit high speed electric motor driver 2 overhung impellers axial inlet magnetic bearings between-bearing-design 1-6 impellers horizontal nozzles, heavy duty casing oil lubricated bearings dry gas seals for gas turbine and low speed electric motor drivers < 10 >
Downstream & Process Industry Applications Horizontally split casing Suction flow rates up to 660,000 m 3 /h Max. discharge pressure up to 50 bar Refinery processes Refrigeration Chlorine HCL Wetgas O-Gas Olefins Vertically split outer casing (barrel type) Suction flow rates up to 325,000 m 3 /h Max. discharge pressure up to 1,000 bar Refinery processes Refrigeration Gas Gathering Gas Injection Gas Lift Methanol / Syngas Integrally geared Compressor Suction flow rates up to 350,000 m 3 /h Max. discharge pressure up to 225 bar CO 2 CO Nitrogen Refrigeration Vapor Syngas < 11 >
Downstream & Process Industry Applications Axial Compressor Singe stage Compressor Axial Expander Suction flow rates up to 1,500,000 m 3 /h Main Air Blower FCC Flexicoker Suction flow rates up to 350,000 m 3 /h Max. discharge pressure up to 225 bar PRU ERU Heat Pump Cx Splitter Single stage & Multi stage up to 30 MW power generation & integrated compressor train Power recovery train Hot Gas Flue Gas < 12 >
Downstream & Process Industry Applications Steam Turbines Refinery Train Package Maren Steam Turbine Power Output up to 160 MW Inlet Pressure up to 140 bar Inlet Temperature up to 540 C Refinery processes Refrigeration Methanol / Syngas Suction flow rates up to 28,000 m 3 /h Max. discharge pressure up to 205 bar Refinery processes Hydrotreating Hydrocracking Power Output up to 10 MW Inlet Pressure up to 65 bar Inlet Temperature up to 460 C Refinery processes Hydrotreating Hydrocracking < 13 >
Industrial gas turbines MGT6000 - development Development of a new gas turbine range MGT6000 single-shaft Expansion of the production program for power generation and mechanical drives Two-shaft and single-shaft references with more than 40 000 operating hours are available MGT6000 two-shaft MGT6200 Maintenance concept < 14 >
Modernizations State of the Art Performance Check / Changed Operating Conditions Service and Customer Benefits: - Enhance the efficiency and reliability of the equipment - Available for all types of turbomachinery regardless of the OEM - The current status of the machine will be calculated and compared with the original performance map - Possible causes for large deviations will be identified and conclusions drawn - Allows the operator to improve operation with the actions recommended - Early recognition of possible risk potential e.g. potential damage, etc. - Identification of potential energy saving - Easy to understand condition evaluation report on a regularly basis < 15 >
Modernizations State of the Art Performance Check / Changed Operating Conditions Flash Gas Compressor Trains Transport-Container Gearboxes Speed Increase Gear Wheel Sets Speed Increase New Motors 5360KW LP Coupling Motor to Gearbox Long-term Service Agreement: Outstanding Reliability Performance, confirmed by the customer < 16 >
Modernizations State of the Art Relocations Gas turbine: THM 1304-10N Power output: 11,5MW Compressor: RV050-02 Power input: 11,2MW => to be kept Speed: 8000rpm Volume flow rate: 1.011.405 Nm³/h => only slight change Inlet temp. / pressure: 20 C / 52,82barg Outlet temp. / pressure: 48 C / 73,98barg => 99,1Bar => Configurations & Casing (even of compressors) shall be kept, allowing optimizations for engineering (time & costs) < 17 >
Workpiece preparation scanning Modernizations State of the Art Reverse Engineering Mesurement of: dimensional and geometrical tolerances, sections, diameters Construction 3D-model sections NURBSsurface Piont cloud Reverse Engineering < 18 >
Modernizations State of the Art Reverse Engineering Compressor Scan (rotor pre-assembled / in situ) t a site in Spain Reverse engineered rotor / impellers with design improvements Impellers have been exchanged 1 year after the scan at site reusing the shaft; some years of damage free operation already completed! < 19 >
Modernizations State of the Art Reverse Engineering Compressor room half dismantled Old Inner bundle dismantles Existing compressor casing used for reverse engineering New Inner Bundle set of rotor and stator parts ready for transfer Compressor on the test stand at MAN in Oberhausen New parts / bundle Successful delivery and re-commissioning < 20 >
Conclusion We aim to be our customers preferred business partner < 21 >
Your Contacts Enrico Enghardt Managing Director MDT-Rus Head of CIS Kirill Olesevich Head of Sales Turbomachinery Russia and CIS Landline: +7 (495) 258-36-70, ext.200 Cell: +7 967 201 8544 Email: enrico.enghardt@man.eu Landline: +7 (495) 258-36-70, ext. 308 Cell: +7 (905) 751-5284 Email: Kirill.Olesevich@man.eu < 22 >