4000/4200 Series Printers This section refers to printers with the following serial numbers: 4000: LP40093 LP43301 4200: LP45001 LP46495 10
4000/4200 Series Main Assembly 11
4000/4200 Series Main Assembly Item P art Number Description Pack Quantity Availability Terms Comments 1 FA72097 4200 REPLACEMENT KEYPAD (EURO) 1 Obsolete 2 FA71041 FUSE ANTI-SURGE 1 AMP PACK 10 EX-STOCK 3 FA71036 MAINS POWER CABLE 220/240V FREE END 1 EX-STOCK 3 FA539006 MAINS POWER CABLE 110/125 V 1 Obsolete 4 FA10125 RESISTOR ASSY (PSU) 1 EX-STOCK Includes sealant. 4200/4200CE printers. Alarm fuse. W ithout plug. CE approved. For use with non-wide range PSU MP10095 only. 5 FA71042 RIBBON CABLE CLAMP PACK 10 Obsolete 12
4000/4200 Series Cabinet Assembly 13
4000/4200 Series Cabinet Assembly Item P art Number Description Pack Quantity Availability Terms Comments 1 FA70072/R 4200 DISPLAY PCB ASSY SERVICE EXCHANGE 1 Obsolete 2 FA72064 4200 BACKPLATE ASSY 1 EX-STOCK 3 FA70029 4000 PHOTOCELL PCB ASSY RS-232 1 Obsolete 3 FA66029 PHOTOCELL PCB ASSY RS-485 1 Obsolete 3 FA71055 4200 PHOTOCELL PCB 24 V ALARM 1 Obsolete 4 FA10409 4000 EARTH LEAD (BACK PLATE) 1 Obsolete 5 FA71044 ALARM SKT 5A 250 V CIRCULAR PACK 5 Obsolete 6 FA461002 MAINS FILTER 6A 1 EX-STOCK 7 FA71043 FUSE 4A 250 V ANTI-SURGE CERAMIC PACK 10 EX-STOCK 8 FA71049 FUSE 2A 250 V ANTI-SURGE CER PACK 10 EX-STOCK 8 FA10413 4000 CABLEFORM ASSY 8-WAY PSU 1 EX-STOCK 9 FA13123 EARTH LEAD (POWER SUPPLY UNIT) 1 EX-STOCK 10 FA71061 6200/4200 POWER SUPPLY UNIT 1 EX-STOCK 10 FA71061/R 6200/4200 POWER SUPPLY UNIT SERVICE 1 Obsolete EXCHANGE 10 FA71023 PSU ASSY WIDE RANGE 1 EX-STOCK 11 FA74015 HEX SPACER M/M M3 X 8 MM PACK 10 Obsolete 12 FA73023 FOOT NEOPRENE BLACK PACK 4 EX-STOCK 13 FA71025 CABLEFORM ASSY INTERNAL POWER 1 Obsolete 14 FA10248 FAN ASSEMBLY 92 SQ 1 EX-STOCK 15 FA10340 4200 SEALING STRIP (TOP COVER) 1 EX-STOCK 16 FA10319 DUST FILTER 1 EX-STOCK FA399001 FILTER COVER 80MM 1 Obsolete FA399004 DUST FILTER (FAN) 80MM ELECTROSTATIC 1 Obsolete FA399007 FILTER COVER 92MM 1 Obsolete FA399010 DUST FILTER (FAN) 92MM ELECTROSTATIC 1 EX-STOCK Available as a service exchange only on return of the existing PCB. 4200 printers only. Used when Linx alarm beacon fitted. For use with 4800 Low Voltage PSU MP15008, wide range PSU MP10366 (FA71023), or non-wide range PSU MP10095 set to 110 V. For use with non-wide range PSU MP10095 set to 220 V. 6200 Low Voltage PSU (refer to Service Bulletin SB0461). Available as a service exchange only on return of the existing PSU. Not suitable for use on 5000 Mk1 printer. Modification required to 4000 PCB (refer to Service Bulletin SB0216). Includes spacers for 6200S. 4000, 4200CE, 6000, 6200 and 5000 Mk2. 4200, 4800, 6000R, 6200R and 6200S. Rectangular pull-out filter. Early 4000, 5000 Mk1 and early Mk2 printers. 80 mm square metallic filter. 4000 and later 5000 Mk2 printers. 92 mm square metallic filter. 14
4000/4200 Series Cabinet Assembly (continued) 15
4000/4200 Series Cabinet Assembly (continued) Item P art Number Description Pack Quantity Availability Terms Comments 17 FA10405 CABLEFORM ASSY PHOTOCELL PCB 1 Obsolete 18 FA73015 INK SYSTEM C1 BARB FITTING NYLON PACK 10 EX-STOCK 19 FA73024 1/4 TURN SPLIT RING RETAINER PACK 20 Obsolete 20 FA73025 1/4 TURN STUD WING HEAD PACK 20 Obsolete 21 FA71042 RIBBON CABLE CLAMP PACK 10 Obsolete 22 FA10329 EARTH STRAP ASSY BASE TO COVER 1 Obsolete 23 FA10328 CABLEFORM ASSY 40 WAY DISPLAY 1 Obsolete 16
4000/4200 Series Ink System Assembly (1) 17
4000/4200 Series Ink System Assembly (1) Ite m P a rt Number Description Pack Q u a n tity A v a ila b ility Terms Comments 1 FA72094 4000, 5000 MK2, 6000 MANIFOLD ASSY 1 EX-STOCK 1 FA10513 MANIFOLD/BARB ASSEMBLY 1 EX-STOCK FA77030 SCR M4X6 LG CSK HD POZ SS PACK 20 EX-STOCK 2 FA10301 VENTURI 1 Obsolete 2 FA73055 VENTURI STAINLESS STEEL 1 EX-STOCK FA16310 MK2 VENTURI ASSEMBLY 1 EX-STOCK 2 FA77120 O RING PACK 10 EX-STOCK 3 FA73003 1/8 BSP FESTO MALE FITTING 10 EX-STOCK 4 FA73007 A1 BARB STAINLESS STEEL PACK 10 EX-STOCK 5 FA10326 4000/4200 INK SYSTEM C/F ASSY 1 EX-STOCK 6 FA73012 TUBE SUPPORT ELBOW 6MM PACK 10 EX-STOCK 7 FA73004 CONN ELBOW 1/8 BSP SELF SEAL PACK 10 EX-STOCK 8 FA73011 FILTER TUBE INSERT SS PACK 10 EX-STOCK 9 FA73044 MAIN INK FILTER 10 MICRON 1 EX-STOCK 10 FA200002 PRESSURE TRANSDUCER (HIRSCHMANN CONN) 1 EX-STOCK 10 FA74140 PRESSURE TRANSDUCER BOOT PACK 20 EX-STOCK 11 FA100006 TUBE PTFE 6MM OD X 4MM ID NATURAL 1 metre Obsolete 12 FA73013 SEAL BONDED WSH MILD ST/EPDM PACK 10 EX-STOCK 13 FA74022 TIE WRAP EXTRA LARGE PACK 20 EX-STOCK 14 FA74021 TIE WRAP BASE LRG 25SQ NYLON PACK 20 EX-STOCK 15 FA72050 FEED DAMPER ASSY 1 EX-STOCK 16 FA73005 A1 SS BARB LONG THREAD PACK 10 EX-STOCK 17 FA20110 3-W AY FLUID CONNECTOR 15 MICRON 1 EX-STOCK Includes damper assembly; does not include valves or pressure transducer. White Manifold Block with push fit Barbs; does not include Pipes, Valves, Venturi, Damper or Pressure Transducer. For attaching Venturi manifold block. Refer to SB0665. For use with a Macro printhead in applications requiring increased gutter suction, for example where the printhead is inverted. Used in Mk7 printhead filter assembly with Stainless Steel Venturi. Used with the hexagonal stem solenoid valve MP10469. Does not include level sensors. Consumable. See CIJ Scheduled Maintenance document for change frequency. Includes fluid pipes. 4000, 4200, 4800, 5000 Mk2, 6000. Used in 4800, 4900, 6000, 6200, 6800, 6900 and 7300 printers. Used in old Feed Damper Assy and the hexagonal stem solenoid valve MP10469. Consumable. See CIJ Scheduled Maintenance document for change frequency. Has integral filter, push fit barbs and support elbow. For old Feed Damper Assy only. New assemblies have integral barb. All black fluid connector generally used on non-plus printheads with nonpigmented inks. To provide easier and faster mistake-proof printhead connection. 18 FA74135 M3 X 28 CSK POZ SS SCREW PACK 10 EX-STOCK 19 FA74136 GASKET: FLUID CONNECTOR 3-WAY PACK 10 EX-STOCK 20 FA74163 3-W AY CONNECTOR REPLACEMENT FILTER 15/25 1 EX-STOCK MICRON 21 FA73006 MINIATURE BARB Y CONN 1/16 PACK 10 EX-STOCK Black plastic filter. For use with FA20110 connector. Includes insert/extract tool and gasket. 18
4000/4200 Series Ink System Assembly (1) (continued) 19
4000/4200 Series Ink System Assembly (1) (continued) Item P art Number Description Pack Quantity Availab ility Terms Comments 22 FA320005 FILTER IN-LINE STAINLESS STEEL 1 Obsolete 23 FA65006 TOOLS 1/8 UNION FITTING Various EX-STOCK 23 FA65007 BLANKING SET 1/8 UNION FITTING 3 each EX-STOCK 23 FA65008 FERRULES 1/8 UNION FITTING PACK 10 each EX-STOCK 23 FA73048 PROTECTION CAP SILICONE PACK 10 EX-STOCK 24 FA73007 A1 BARB STAINLESS STEEL PACK 10 EX-STOCK 25 FA74131 3-WAY VALVE (PLASTIC BASE) 1 EX-STOCK 26 FA74121 VALVE C-CLIP PACK PLASTIC BASE 20 EX-STOCK 27 FA74120 VALVE GASKET PACK PLASTIC BASE 20 EX-STOCK FA74119 SCR M3 X 25 CSK POZ (PLASTIC BASE) PK 20 EX-STOCK FA73013 SEAL BONDED WSH MILD ST/EPDM PACK 10 EX-STOCK FA73040 SCREW M3X20 CSK POZ PACK 20 EX-STOCK FA73009 VALVE O RING LARGE EPDM PACK 10 EX-STOCK FA73010 VALVE O RING SMALL EPDM PACK 10 EX-STOCK FA100007 TUBE PTFE 6 OD X 4 ID COIL 25 ID X 5M LG 5 metre EX-STOCK FA72041 EXTENDED FLUSH UPGRADE ACCESSORY 1 EX-STOCK FA74005 DAMPER DRAIN TUBE 1 EX-STOCK FA69012 LUBRICANT SMALL MAIN FILTER 1 Obsolete FA160019 STOP COCK 2-WAY LUER 1 EX-STOCK FA940024 D` CONN FITTING TOOL 1 EX-STOCK Solvent pick-up. (Not originally fitted to 5000 printers, but can be fitted to solvent pick-up line.) Includes three caps, three plugs, gap gauge and tube cutter. Only applicable to printheads fitted with 1/8" union fitting connectors. Includes caps and plugs for blanking union fittings. Only applicable to printheads fitted with 1/8" union fitting connectors. Front and rear replacement ferrules. Only applicable to printheads fitted with 1/8" union fitting connectors. Use to cap printhead fluid lines for dust protection during transit. Only applicable to printheads fitted with 1/8" union fitting connectors. Used with the hexagonal stem solenoid valve MP10469. The Valve 3-way hexagonal FA10469 is no longer available, it is replaced by the 3-way valve (plastic base) FA74131. The spare parts for the two valves are not interchangeable. Replaces MP10469, Valve 3-way hexagonal (refer to Service Bulletin SB0406). For use with plastic base valves. For use with plastic base valves. For use with plastic base valves. Used in old Feed Damper Assy and the hexagonal stem solenoid valve MP10469. Valve screws. Only applicable for use with the hexagonal stem solenoid valve MP10469. Only applicable for use with the hexagonal stem solenoid valve MP10469. Only applicable for use with the hexagonal stem solenoid valve MP10469. Includes two 3-way valves. Used to drain the ink system. Now present in filter. Use with Damper Drain Tube FA74005. 20
4000/4200 Series Ink System Assembly (2) 21
4000/4200 Series Ink System Assembly (2) Item P art Number Description Pack Quantity Availability Terms Comments 1 FA72106 4000 COMPLETE PUMP ASSY 1 Obsolete 1 FA72047 4200 COMPLETE PUMP ASSY 1 EX-STOCK FA72107 4000/5000 PUMP HEAD SPARE 1 EX-STOCK FA72107/R 4000/5000 PUMP HEAD SPARE SERVICE EXCHANGE 1 EX-STOCK FA72107 4000/5000 PUMP HEAD SPARE 1 EX-STOCK FA72031 4000 PUMP MOTOR SPARE 1 EX-STOCK FA72101 4200/4800 PUMP HEAD SPARE 1 EX-STOCK FA71073 4200/4800 PUMP MOTOR 1 EX-STOCK FA67004 4000 RETROFIT PUMP 1 Obsolete FA72007 4000/5000 PUMP REPAIR ACCESSORY 1 Obsolete 2 FA73026 PUMP SPACER M4 X 65 LG NYLON 4 ENQUIRE 3 FA73027 CONN STRT UNION 6 X 1/8 BSPT PACK 10 Obsolete 4 FA73003 1/8 BSP FESTO MALE FITTING 10 EX-STOCK 5 FA73028 INK TANK FILLER GASKET PACK 10 Obsolete 6 FA72051 LEVEL SENSOR ASSEMBLY 1 EX-STOCK 7 FA67023 ACETAL CONDENSER UPGRADE 1 Obsolete 8 FA73029 C1 BARBED ELBOW 90 DEG 1/8ID PACK 10 Obsolete 9 FA72052 INK DIP TUBE ASSEMBLY 1 EX-STOCK 10 FA320003 FILTER PRE-PUMP 1 EX-STOCK 11 FA73011 FILTER TUBE INSERT SS PACK 10 EX-STOCK 12 FA10115 4000/4200 INK CAP 1 EX-STOCK FA10509 4000/4200 SOLVENT CAP (45MM BOTTLE) 1 EX-STOCK 13 FA10109 4000 BOTTLE PIERCE 1 EX-STOCK FA72135 4000/4200 SOLVENT BOTTLE ADAPTER & CAP 1 EX-STOCK 14 FA73030 4000 FILLER TUBE/LID GASKET PACK 10 Obsolete 15 FA73018 O RING 41.6 X 2.4 TES PACK 10 Obsolete 16 FA10091 TANK TOP COLLAR 1 EX-STOCK 17 FA73031 TANK TOP COLLAR GASKET PACK 10 Obsolete PEEK gears. Includes spacers and fittings. Includes fittings. Use only on printers fitted with a damper. PEEK gears. Includes fittings. Available as a service exchange only on return of the existing Pump Head. PEEK gears. Includes fittings. For 4800, 4200 and 4200CE. Includes fittings. Replacement gear set for Micropumps (FA72006, FA72025 and FA72033). Not for use with PEEK gear pumps. 4200 only. Use with pump assembly FA72047. Use FA73027. For 4000/4200 ink tank only. For use with old style unfiltered dip tube FA72085 or FA72056. Not required with FA13004. Black. White. 4000/4200 and 4200CE. To use new 38 mm neck solvent bottles instead of old 45 mm neck. For ink and solvent tank. 22
4000/4200 Series Ink System Assembly (2) (continued) 23
4000/4200 Series Ink System Assembly (2) (continued) Item P art Number Description Pack Quantity Availability Terms Comments 18 FA73032 HIGH PROFILE CAP (82) WHITE PACK 20 Obsolete 19 FA73033 UNICAP WASHER (82) WHITE PACK 20 Obsolete 20 FA13001 4000/4200 SOLVENT DIP / FILTER TUBE ASSY 1 EX-STOCK 21 FA71027 LEVEL SENSOR ASSY HORIZONTAL 1 Obsolete 22 FA73034 O RING 9.6 X 2.4 EPDM PACK 10 Obsolete 23 FA73007 A1 BARB STAINLESS STEEL PACK 10 EX-STOCK 24 FA73013 SEAL BONDED WSH MILD ST/EPDM PACK 10 EX-STOCK 25 FA73015 INK SYSTEM C1 BARB FITTING NYLON PACK 10 EX-STOCK For 4000/4200 solvent tank only. Used with the hexagonal stem solenoid valve MP10469. Used in old Feed Damper Assy and the hexagonal stem solenoid valve MP10469. 24
4000/4200 Series Electronics Assembly 25
4000/4200 Series Electronics Assembly Item P art Number Description Pack Quantity Availability Terms Comments 1 FA70028/R 4000/4200 CPU PCB ASSY SERVICE EXCHANGE 1 Obsolete 2 FA70071 4000/4200 DROP CONTROL PCB ASSY 1 Obsolete 2 FA70071/R 4000/4200 DROP CONTROL PCB ASSY SERVICE 1 Obsolete EXCHANGE 3 FA10227 CABLEFORM ASSEMBLY 40-WAY 1 EX-STOCK 4 FA71045 FUSE 50MA 250 V ANTI-SURGE GLASS T 10 EX-STOCK 5 FA71022 4/5/6000 EHT MODULE ASSY SPARE 1 EX-STOCK FA10403 EHT C/F ADAPTER NEGATIVE 1 Obsolete FA10410 EHT C/F ADAPTER POSITIVE 1 Obsolete 6 FA71047 DUAL LOCKING PCB SUPPORT PACK 10 Obsolete 7 FA73021 HEX SPACER M/F M3 X 8 LG PACK 10 Obsolete On old 4000s, rewire the 12 V fan to the PSU instead of the new Drop Control PCB to eliminate noise on the 'Phase' signal (refer to the Service Manual). Available as a service exchange only on return of the existing PCB. Strobe fuse. Includes supply cableform to PCBs. 8 FA73020 HEX SPACER M/F 23 MM PACK 10 Obsolete 9 FA71048 PCB EDGE SUPPORT 23 MM PACK 10 Obsolete 26