C12 SIDE HUNG WINDOWS C12.11 01.07.2015 Waregemstraat 5-9870 Zulte - Belgium - T. +32 9 388 88 81 - F. +32 9 388 88 21 - commercial@sobinco.com - www.sobinco.com
CONTENTS 1. General characteristics... C12.11.03 2. Base sets for handles with 2 forks... C12.11.04 3. Base sets for handles with 1 fork... C12.11.05 4. Vertical centre locking sets n 4208-30 and 4008-31... C12.11.06 5. Vertical centre locking sets n 4008-184 and 4008-31N.. C12.11.07 6. Horizontal centre locking set n 4208-35... C12.11.08 7. Special accessories... C12.11.08 7.1. Reinforcement set n 35140-790 C12.11.08 7.2. Window stay n 35140-901, -902 or -903 C12.11.09 7.3. Run on rest n 4000-303 C12.11.09 7.4. Drive pin n 907-230 C12.11.09 8. Hinges...C12.11.10 9. Handles...C12.11.11 9.1. Handles with 2 forks C12.11.11 9.2. Handles with 1 fork C12.11.14 9.3. S handle C12.11.17 9.4. Handle preparation C12.11.17 9.5. Cover n 20000-659-6 C12.11.18 10. Lockcase n 4000-208-1... C12.11.18 11. Order tables...c12.11.19 12. General information... C12.11.20 C12.11.02
1. General characteristics Totally clampable turn system available in 5 different base sets of which 3 sets are operated by a handle with 2 forks (series 4200) and 2 sets which are operated by a handle with 1 fork (series 4000). The system can also be used for windows higher and/or wider than 1200 mm providing that the following centre locking sets are used: 1. Handles with 2 forks series 4200 n 4208-30 for vent height = 1200-1800 mm n 4008-31 for vent height = 1800-2400 mm n 4208-35 for vent width = 1200-1700 mm 2. Handles with 1 fork series 4000 n 4008-184 for vent height = 1200-1800 mm n 4008-31N for vent height = 1800-2400 mm n 4208-35 for vent width = 1200-1700 mm The side hung open in windows can be provided with the following hinges: 2-part hinges n 4208-220 and -221: max. vent weight 75 kg, max. vent width 1000 mm 3-part hinges n 4208-320 and -321: max. vent weight 80 kg, max. vent width 1200 mm bottom hinge n 26140-760 + top hinge n 26140-750: same appearance as the turn-tilt hinges max. vent weight 90 kg, max. vent width 1400 mm bottom hinge n 35140-760 + top hinge n 26140-751: both hinges have horizontal adjustment the bottom hinge has vertical adjustment same appearance as the turn-tilt hinges max. vent weight 90 kg (up to 130 kg provided that the additional reinforcement set n 35140-790 is used), max. vent width 1700 mm All handles with 1 fork can also be used for the turn-tilt system SALTO 4008 and all handles with 2 forks have the same shape as the turn-tilt system. Therefore side hung open in, turn-tilt and tilt-turn windows can be used next to one another with the advantage of having the same appearance. Very quick assembly: totally clampable system pre-assembled components and screws easy access to fixing and adjustment screws All parts are made of non-corroding materials. Size range: vent width: 400-1700 mm. vent height: 400-2400 mm. vent weight: max. 75 kg or 80 kg or 90 kg or 130 kg dependent on which hinges are used. Special dimensions on request! The SALTO system has been tested in accordance with following standards: Belgian standard STS 52.0 for windows 50 m or more above the ground. German standard RAL-RG 607/3 : Class F130-9 Polish standard One system suitable for profiles with frame groove width from 10 to 14 mm. See table. B (mm) C (mm) D (mm) E (mm) 13.8 4.2 18 1.5 12.5 3.9 16.8 1.5 12.1 2.9 15.3 1.5 10 4.2 14.8 1.5 14.1 4.2 18.5 2.5 13.5 3.5 17.5 2.5 C12.11.03
2. Base sets for handles with 2 forks Vent width Fb = max. 1200 mm Vent height Fh = 400-1200 mm 4208-50 1 4000-303 run on rest 2 4008-182 wedge 1 4200-231 connection piece 1 4200-232 connection piece 2 4200-322 bolt 2 30000-690 screw 4208-51 2 4008-184 wedge 1 4200-231 connection piece 1 4200-232 connection piece 2 4200-321 bolt 2 30000-690 screw 4208-52 2 4000-334 locking point 2 4008-184 wedge 1 4200-231 connection piece 1 4200-232 connection piece 2 30000-690 screw C12.11.04
3. Base sets for handles with 1 fork Vent width Fb = max. 1200 mm Vent height Fh = 400-1200 mm 4208-53 1 4000-232N connection piece 2 4008-184 wedge 2 4200-321 bolt 2 30000-690 screw 4208-54 1 4000-232N connection piece 2 4000-334 locking point 2 4008-184 wedge 2 30000-690 screw C12.11.05
4. Vertical centre locking sets n 4208-30 and 4008-31 To be used with base sets n 4208-50, 4208-51 and 4208-52. Vent height Fh = 1200-1800 mm Windows with vent height from 1200 to 1800 mm require a centre locking set n 4208-30. The centre locking set n 4208-30 can be used with base sets n 4208-50, -51 and -52. 4208-30 1 4000-344 locking point 1 4008-184 wedge In combination with one of the following base sets: N base set T1 T2 4208-50 4208-51 4208-52 Fh-A-265 A-150 Vent height Fh = 1800-2400 mm Windows with vent height from 1800 to 2400 mm require a centre locking set n 4008-31. The centre locking set n 4008-31 can be used with base sets n 4208-50, -51 and -52. 4008-31 1 4000-334 locking point 1 4000-344 locking point 2 4008-184 wedge In combination with one of the following base sets: N base set T3 T4 4208-50 4208-51 4208-52 (Fh-A)/2-110 A-265 C12.11.06
5. Vertical centre locking sets n 4008-184 and 4008-31N To be used with base sets n 4208-53 and 4208-54. C12.11 Vent height Fh = 1200-1800 mm Windows with vent height from 1200 to 1800 mm require an additional wedge n 4008-184. The wedge n 4008-184 can be used with base sets n 4208-53 and -54. 4008-184 1 4008-184 wedge In combination with one of the following base sets: N base set T1 T2 4208-53 Fh-A-137 A-137 4208-54 Fh-A-150 A-150 Vent height Fh = 1800-2400 mm Windows with vent height from 1800 to 2400 mm require a centre locking set n 4008-31N. The centre locking set n 4008-31N can be used with base sets n 4208-53 and -54. 4008-31N 1 4000-334 locking point 2 4008-184 wedge In combination with one of the following base sets: N base set T3 T4 4208-53 (Fh-A)/2-105 A-135 4208-54 (Fh-A)/2-110 A-150 C12.11.07
6. Horizontal centre locking set n 4208-35 Vent width Fb = 1200-1700 mm 4208-35 2 1907-356 corner transmission 2 1907-341 clip 2 4000-334 locking point 2 4008-184 wedge In combination with one of the following base sets: Handle with 1 fork N base set 4208-51 4208-53 OR Handle with 2 forks Windows with vent width from 1200 to 1700 mm require a centre locking set n 4208-35. A horizontal centre locking set is not possible with base sets n 4208-50, -52 and -54. 7. Special accessories 7.1. Reinforcement set n 35140-790 For windows with vent weight between 90 kg and 130 kg and with Fb > 1400 mm the reinforcement set n 35140-790 must be used to reinforce the top hinge. The M4x10 thread forming screws must fix into at least 6 mm of aluminium. Drilling jig n 35000-955 is available for drilling the holes. Note: The reinforcement set can only be used in combination with the adjustable hinge n 26140-751. Reinforcement set n 35140-790 1 35140-790-1 reinforcement piece 2 30140-790-2 screw C12.11.08
7.2. Window stay n 35140-901, -902 or -903 The window stay restricts the opening angle of the window in turn position. The window stay should be used for safety purposes or where the opening arc may be obstructed. The position of the stay will dictate the opening angle of the window. The window stay is detachable by turning rivet R with a 4 mm hexagon key. The window stay has integral friction adjusted by turning the screw S. The stay can hold the vent in any turn position. Fb = mm Order code Y X 400-600 35140-901 160 35 600-1300 35140-902 270 45 1300-1700 35140-903 370 80 Dimension X restricts the opening angle at ± 90. 7.3. Run on rest n 4000-303 The run on rest n 4000-303 is recommended to reduce the pressure on the hinges in closed position. It is used in combination with wedge n 4008-182. The run on rest n 4000-303 should not be ordered separately when using base set n 4208-50 or with windows with a horizontal centre locking set because it is included in these sets. The run on rest is simply pushed into the rod groove of the vent section. 7.4. Drive pin n 907-230 For windows with vent height from 300 to 400 mm drive pin n 907-230 must be ordered in addition. This is only suitable for windows operated by a handle with 1 fork. These windows require one single connecting rod between the top and bottom bolt n 4200-321 (set n 4208-53) or between the top and bottom locking point n 4000-334 (set n 4208-54). The rod is cut and drilled as shown. The n 907-230 drive pin is riveted into the ø6.1 mm hole and acts as the drive for the handles with 1 fork. C12.11.09
8. Hinges The hinges have the same shape as the turn-tilt hinges. Both turn-tilt windows and side hung open in windows can be placed next to one another with the advantage of having the same appearance. Finish of all hinges: aluminium anodised or polyester powder coated (more than 450 RAL colours). Two part hinges Three part hinges n 4208-220 and 4208-221 n 4208-320 and 4208-321 max. 75 kg vent weight max. 80 kg max. 1000 mm vent width max. 1200 mm Order code 4208-220 4208-221 4208-320 4208-321 G 4.5 5 4.5 5 Fh=max. 1200 mm 2 hinges Fh=1200-1800 mm 3 hinges Fh=1800-2400 mm 4 hinges Salto bottom hinge Salto top hinge n 26140-760 n 26140-750 max. vent weight : 90 kg max. vent width : 1400 mm Order code 26140-760 26140-750 Fh=max. 1200 mm 1 hinge Fh=1200-1800 mm 1 hinge + 2 hinges Fh=1800-2400 mm 3 hinges Salto bottom hinge Salto top hinge n 35140-760 n 26140-751 The maximum vent weight can be increased to 130 kg provided that the reinforcement set n 35140-790 is added. Continuous horizontal (+/-1 mm) and vertical (+/-2 mm) adjustment after installation. max. vent weight : 90 kg (130 kg) max. vent width : 1700 mm Order code 35140-760 26140-751 Fh=max. 1200 mm 1 hinge + 1 hinge Fh=1200-1800 mm 1 hinge + 1 hinge + 1x 4208-123 Fh=1800-2400 mm 1 hinge + 1 hinge + 2x 4208-123 > 90kg and/or Fb>1400mm Continuous horizontal (+/-3 mm) adjustment after installation. Wedge n 4208-123 C12.11.10
9. Handles 9.1. Handles with 2 forks Handle n 4200-219 and n 4200-219 CYL throw = 17 mm n 4200-219 n 4200-219 CYL The design handles with 2 forks have the same shape as the handles for turn-tilt and tilt-turn windows. Therefore side hung open in, turn-tilt and tilt-turn windows can be used next to one another with the advantage of having the same appearance. In open position the forks are sliding over each other. Finish: grip in aluminium and base in zinc alloy, always polyester powder coated (more than 450 RAL colours). The cylinder locking handle can be locked in closed position. Fixing holes see page C12.11.17. Handle n 4200-217 and n 4200-217 CYL throw = 17 mm n 4200-217 n 4200-217 CYL C12.11.11
Handle n 4200-215 and n 4200-215 CYL throw = 17 mm n 4200-215 n 4200-215 CYL The handles with 2 forks have the same shape as the handles for turn-tilt and tilt-turn windows. Therefore side hung open in, turn-tilt and tilt-turn windows can be used next to one another with the advantage of having the same appearance. In open position the forks are sliding over each other. Finish: grip and base in aluminium anodised or polyester powder coated (more than 450 RAL colours). The cylinder locking handle can be locked in closed position. Fixing holes see page C12.11.17. Handle n 4200-214 and n 4200-214 CYL throw = 17 mm n 4200-214 n 4200-214 CYL C12.11.12
Handle n 4200-219V, -217V, -215V and loose grip n 505 throw = 17 mm throw = 17 mm n 4200-219V n 4200-217V The handles have the same shape as the handles for turn-tilt and tilt-turn windows. Therefore side hung open in, turn-tilt and tilt-turn windows can be used next to one another with the advantage of having the same appearance. Finish: handle n 4200-219V and -217V in zinc alloy, always polyester powder coated (more than 450 RAL colours). handle n 4200-215V and loose grip n 505 in aluminium anodised or polyester powder coated (more than 450 RAL colours). In open position the forks are sliding over each other. The handle can be operated by loose grip n 505 or, in case of fire, the square pointed end of a fireman s axe. Fixing holes see page C12.11.17. This is especially suitable in places where only authorized persons can open the windows, but in case of fire a fireman s axe can also operate the handle. throw = 17 mm n 4200-215V n 505 C12.11.13
9.2. Handles with 1 fork Handle n 4000-219 and n 4000-219 CYL throw X=17 mm by turning 90 n 4000-219 n 4000-219 CYL The same handles can also be used for turn-tilt and tilt-turn windows. Therefore side hung open in, turn-tilt and tilt-turn windows can be used next to one another with the advantage of having the same appearance. Finish: grip in aluminium and base in zinc alloy, always polyester powder coated (more than 450 RAL colours). The cylinder locking handle can be locked in closed position. Fixing holes see page C12.11.17. Handle n 4000-217 and n 4000-217 CYL throw X=17 mm by turning 90 n 4000-217 n 4000-217 CYL C12.11.14
Handle n 4000-215 and n 4000-215 CYL throw X=17 mm by turning 90 n 4000-215 n 4000-215 CYL The same handles can also be used for turn-tilt and tilt-turn windows. Therefore side hung open in, turn-tilt and tilt-turn windows can be used next to one another with the advantage of having the same appearance. Finish: grip and base in aluminium anodised or polyester powder coated (more than 450 RAL colours). The cylinder locking handle can be locked in closed position. Fixing holes see page C12.11.17. Handle n 4000-214 and n 4000-214 CYL throw X=17 mm by turning 90 n 4000-214 n 4000-214 CYL C12.11.15
Handle n 4000-219V, -217V, -215V and loose grip n 505 throw X=17 mm by turning 90 throw X=17 mm by turning 90 n 4000-219V n 4000-217V The same handles can also be used for turn-tilt and tilt-turn windows. Therefore side hung open in, turn-tilt and tilt-turn windows can be used next to one another with the advantage of having the same appearance. Finish: handle n 4000-219V and -217V in zinc alloy, always polyester powder coated (more than 450 RAL colours). handle n 4000-215V and loose grip n 505 in aluminium anodised or polyester powder coated (more than 450 RAL colours). The handle can be operated by loose grip n 505 or, in case of fire, the square pointed end of a fireman s axe. Fixing holes see page C12.11.17. This is especially suitable in places where only authorized persons can open the windows, but in case of fire a fireman s axe can also operate the handle. throw X=17 mm by turning 90 n 4000-215V n 505 C12.11.16
9.3. S handle Standard handle S -handle 9.4. Handle preparation Standard handle S -handle A drilling jig n 4000-396 is available for the handle cut-outs. C12.11.17
9.5. Cover n 20000-659-6 Cover to restrict the handle movement at 90. Not possible for handles n 4000-214 and 4000-215. Non-handed. Order separately. Not possible 10. Lockcase n 4000-208-1 The lock can be used with base sets n 4208-53 and -54. Lockcase n 4000-208-1, operated by a handle with square spindle of 7 mm. L = calculated length when using rod connection piece 4000-232N PREPARATION (only 1 cut-out) The lock can also be operated by the Sobinox handles in stainless steel. See chapter C11.15. Cut out until depth A The lockcase is made entirely of noncorroding materials. The installation is only possible for vent heights over: 525 mm using base set n 4208-53. 490 mm using base set n 4208-54. Screws are not included. M5x10 DIN 913 only for fixing during transportation. Handle with square spindle 7 mm C12.11.18
11. Order tables Fb < 1200 Fb = 1200-1400 Fh = 400-1200 Fh = 1200-1800 Fh = 1800-2400 4200-217 + 4208-50 or + or 2x T + or 2x U + or 1x V + 1x W + or 1x X + 1x Y 4200-217 + 4208-50 + 4208-30 or + or 3x T + or 3x U 4200-217 + 4208-51 + 4000-303 4000-217 + 4208-53 + 4000-303 (Fb = max. 1000) (max. 75 kg) (Fb = max. 1200) (max. 80 kg) (Fb = max. 1400) (max. 90 kg) (Fb = max. 1400) (max. 90 kg) 4200-217 + 4208-51 + 4000-303 + 4208-30 4000-217 + 4208-53 + 4000-303 + 4008-184 (Fb = max. 1000) (max. 75 kg) (Fb = max. 1200) (max. 80 kg) + or 1x V + 2x W (Fb = max. 1400) (max. 90 kg) + or 1x X + 1x Y + 1x Z (Fb = max. 1700) (max. 90 kg) 4200-217 + 4208-50 + 4008-31 or + or 4x T + or 4x U 4200-217 + 4208-51 + 4000-303 + 4008-31 4000-217 + 4208-53 + 4000-303 + 4008-31N (Fb = max. 1000) (max. 75 kg) (Fb = max. 1200) (max. 80 kg) 4200-217 + 4208-51 + 4208-35 4200-217 + 4208-51 + 4208-30 + 4208-35 4200-217 + 4208-51 + 4008-31 + 4208-35 + or 1x V + 3x W (Fb = max. 1400) (max. 90 kg) + or 1x X + 1x Y + 2x Z (Fb = max. 1700) (max. 90 kg) Vent weight from 90 kg to 130 kg: always use hinges X and Y with reinforcement set n 35140-790 4000-217 + 4208-53 + 4208-35 4000-217 + 4208-53 + 4008-184 + 4208-35 4000-217 + 4208-53 + 4008-31N + 4208-35 Hinges G (mm) T U V W X Y Z 4.5 4208-220 4208-320 26140-760 26140-750 35140-760 26140-751 4208-123 5 4208-221 4208-321 Order example: A side hung open in window with overall vent width (Fb) 1300 mm and overall vent height (Fh) 1600 mm in which glass has a thickness of 16 mm and a weight of 40 kg/m2. Note: to determine the precise vent weight see next page. Fittings to order: 1x 4200-217 1x 4208-51 1x 4008-182 1x 4208-30 1x 4208-35 1x 26140-760 2x 26140-750 C12.11.19
12. General information The handle height should not be less than 1/3 of the vent height. Technical advise should be sought when the sizes of your window are not shown in the chart. In schools and in other places where safety is important, we advise the use of a window stay n 35140-901, -902, -903 and a handle with cylinder. The system is made of noncorroding materials. The set should not be installed in corrosive atmospheres. Sobinco cannot be held responsible for the malfunctioning of the system if any non-sobinco parts are used. Surface treatment of vent and frame must take place before assembly of the set, as this will affect the working of the gear. Glazing must be in accordance with national standards. The window and gear should be kept clean and lubricated in accordance with our maintenance instructions (copy available on request). Vent height Fh max. 75 kg Vent height Fh max. 80 kg Vent width Fb Vent width Fb Glass thickness without air gap mm kg/m² 10 25 12 30 14 35 16 40 18 45 20 50 22 55 24 60 26 65 28 70 30 75 32 80 34 85 36 90 38 95 40 100 42 105 Vent height Fh max. 90 kg Vent height Fh max. 130 kg Vent width Fb Vent width Fb C12.11.20