B12 TILT-TURN WINDOWS B12.13 SALTO 4138 FOR SLOPING HEAD WINDOWS 01.11.2015 Waregemstraat 5-9870 Zulte - Belgium - T. +32 9 388 88 81 - F. +32 9 388 88 21 - commercial@sobinco.com - www.sobinco.com
CONTENTS 1. General characteristics... B12.13.03 2. Tilt-turn base set n 4138A, B or C... B12.13.04 3. Horizontal centre locking set n 4008-30N... B12.13.05 4. Windows with Ls = 432-450 mm... B12.13.05 5. Special accessories... B12.13.06 5.1. Reinforcement set n 35140-790 B12.13.06 5.2. Window stay n 35140-901, -902 or -903 B12.13.06 6. Handles... B12.13.07 6.1. Handles with one fork B12.13.07 6.2. Fixing holes B12.13.10 7. Preparations...B12.13.10 8. Installation instructions...b12.13.11 9. Ordering table... B12.13.12 10. General information... B12.13.13 B12.13.02
1. General characteristics The system SALTO 4138 is available for windows with sloping head. SALTO 4138 is based on the standard set SALTO 4108. The operation is the same but the following parts are different: adjustable corner transmission bent link arm safety device situated near the handle Very quick assembly: pre-assembled components and screws. easy access to fixing and adjustment screws. The handle is placed on the smallest vertical side of the window. An additional vertical centre locking set is not possible with the SALTO 4138. For good stability and operation of the window there are 3 sizes of link arms: Link arm A for vent width (Ls): 432-610 mm Link arm B for vent width (Ls): 610-1300 mm Link arm C for vent width (Ls): 1300-1650 mm B12.13 The three link arms have an adjustable friction device incorporated to hold the vent in tilt position. The link arms B and C are provided with a pre-locking pull in wedge to ease closing from the tilt position. Horizontal and vertical adjustment of bottom hinge is possible after installation. All parts are made of non-corroding materials. Size range: vent width (Ls): 432-1650 mm vent height (Fh1): min. 640 mm (then A = Fh1/2) vent height (Fh1): min. 560 mm (then A = 240 mm) vent height (Fh2): max. 1550 mm vent weight: max. 90 kg (130 kg with reinforcement set on the top hinge) ratio of vent width Fb / vent height Fh = max. 1.5 height handle A = min. Fh/3 max. angle: 30 Important note: the maximum allowed angle is profile-related because the exterior side of the vent can hit the frame profile and/or centre gasket near the sharp top corner. Special dimensions on request! One system suitable for sections with frame groove width from 10 to 14 mm. See table below. 180 Turn position (cleaning) Locked position 0 90 Tilt position (ventilation) B (mm) C (mm) D (mm) E (mm) 13.8 4.2 18 1.5 12.5 3.9 16.8 1.5 12.1 2.9 15.3 1.5 10 4.2 14.8 1.5 14.1 4.2 18.5 2.5 13.5 3.5 17.5 2.5 B12.13.03
2. Tilt-turn base set n 4138A, B or C Vent width Ls = 432-1225 mm Vent height Fh1 = min. 640 mm (A=Fh1/2) Fh1 = min. 560 mm (A=240 mm) Fh2 = max. 1550 mm or or 4038-120 Ls = 432-610 : 4138A Ls = 610-1300 : 4138B Ls = 1300-1650 : 4138C drill ø6 4138A, B or C = 1 1907-231 drive pin 1 1907-240 safety case 1 1907-250 safety wedge 1 1907-357S corner transmission 1 4000-278 screw 1 4000-303 run on rest 1 4100-321 bolt 1 4000-344 locking point 1 4108-181 wedge 1 4008-182 run on rest 2 4008-184 wedge 1 4130-280A, B or C link arm 2 30000-690 screw 1 M5x10 Din965 screw + Top hinge n 4038-120 1 4000-120.5 clip 1 4030-120.2 vent hinge 1 30140-750-2 hinge pin 1 35140-750-1 frame hinge 2 M5x6 Din965 k7.5 screw + Bottom hinge n 35140-760 1 30000-760-2 hinge pin 1 30140-760-2 adjustment bearing piece 1 30140-760-3 cap 1 35000-760-1 vent hinge 2 35000-760-3 screw 1 35000-760-4 clamping plate 1 35140-760-1 frame hinge 35140-760 Cutting gasket Cutting gasket Plate n 30000-760-5 for supporting adjusting screw (order separately) B12.13.04
3. Horizontal centre locking set n 4008-30N Windows with vent width (Ls) from 1225-1650 mm require an additional centre locking set n 4008-30N. SALTO 4138B or C 4138B or C + 4008-30N 1 4000-334 locking point 1 4000-355 corner transmission 2 4008-184 wedge 4. Windows with Ls = 432-450 mm For windows with vent width (Ls) from 432 to 450 mm connection piece n 4000-281 must be additionally ordered. Connection piece n 4000-280.13 is replaced by connection piece n 4000-281. Connection piece n 4000-281 is to be cut and drilled with a hole of ø5.2 mm as shown. SALTO 4138 B12.13.05
5. Special accessories 5.1. Reinforcement set n 35140-790 For windows with vent weight between 90 kg and 130 kg and with Fb > 1400 mm the reinforcement set n 35140-790 must be used to reinforce the top hinge. The M4x10 thread forming screws must fix into at least 6 mm of aluminium. Drilling jig n 35000-955 is available for drilling the holes. Reinforcement set n 35140-790 1 35140-790-1 reinforcement piece 2 30140-790-2 screw 5.2. Window stay n 35140-901, -902 or -903 The window stay restricts the opening angle of the window in turn position. The window stay should be used for safety purposes or where the opening arc may be obstructed. The position of the stay will dictate the opening angle of the window. The window stay is detachable by turning rivet R with a 4 mm hexagon key. The window stay has an integral friction adjusted by turning the screw S. The stay can hold the vent in any turn position. Fb = mm Order code Y X 400-600 35140-901 160 35 600-1300 35140-902 270 45 1300-1700 35140-903 370 80 Dimension X restricts the opening angle at ± 90. B12.13.06
6. Handles 6.1. Handles with one fork Handle n 4030-219 and n 4130-219 CYL B12.13 Cylinder locking handle n 4130-219 CYL right hand left hand 180 90-180 Unlocked cylinder 90 throw = 34 mm 0 0-90 Locked cylinder n 4030-219 n 4130-219 CYL Handles with special fork which operates the safety device adjacent to the handle. The locked cylinder handle n 4130-... CYL has a free run from 0 to 90 which means that the window can always be put in the tilt or ventilation position. The turn position can only be obtained with an unlocked cylinder. When ordering please indicate quantity of left hand and right hand handles. Finish: grip in aluminium and base in zinc alloy, always polyester powder coated (more than 450 RAL colours). Fixing holes see page B12.13.10. Handle n and n 4130-217 CYL Cylinder locking handle n 4130-217 CYL right hand left hand throw = 34 mm n n 4130-217 CYL B12.13.07
Handle n 4030-215 and n 4130-215 CYL Cylinder locking handle n 4130-215 CYL right hand 180 left hand 90-180 Unlocked cylinder throw = 34 mm 90 0 0-90 Locked cylinder n 4030-215 n 4130-215 CYL Handles with special fork which operates the safety device adjacent to the handle. The locked cylinder handle n 4130-... CYL has a free run from 0 to 90 which means that the window can always be put in the tilt or ventilation position. The turn position can only be obtained with an unlocked cylinder. When ordering please indicate quantity of left hand and right hand handles. Finish: grip and base in aluminium anodised or polyester powder coated (more than 450 RAL colours). Fixing holes see page B12.13.10. Handle n 4030-214 and n 4130-214 CYL Cylinder locking handle n 4130-214 CYL right hand left hand throw = 34 mm n 4030-214 n 4130-214 CYL B12.13.08
Handle n 4030-219V, -217V, -215V and loose grip n 505 throw = 34 mm throw = 34 mm n 4030-219V n V Finish: handle n 4030-219V and -217V in zinc alloy, always polyester powder coated (more than 450 RAL colours). handle n 4030-215V and loose grip n 505 in aluminium anodised or polyester powder coated (more than 450 RAL colours). The handle can be operated by loose grip n 505 or, in case of fire, the square pointed end of a fireman s axe. Fixing holes see page B12.13.10. This is especially suitable in places where only authorized persons can open the windows, but in case of fire a fireman s axe can also operate the handle. throw = 34 mm n 4030-215V n 505 B12.13.09
6.2. Fixing holes The fixing holes are always at a distance of 82 mm. A drilling jig n 4000-396 is available for the handle cutouts. 7. Preparations The position of these wedges depends on the angle of inclination B12.13.10
8. Installation instructions Steps n 2, 4, 16 and 19 only for windows with a vent width Ls larger than 1225 mm. For reinforcement set n 35140-790, see page B12.13.06. Connection bolt with corner transmission Lubricate the moving parts!! Remove clips or B12.13.11
9. Ordering table Ls = 432-450 Ls = 450-610 Ls = 610-1225 Ls = 1225-1300 Ls = 1300-1650 Fh1 = 560-1200 Fh1 = 1200-1550 + 4138A + 4000-281 + 4138A + 4000-281 + 4138A + 4138A + 4138B + 4138B + 4138B + 4008-30N + 4138B + 4008-30N + 4138C + 4008-30N + 4138C + 4008-30N For windows from 90 kg to 130 kg: + reinforcement set n 35140-790 window stay 35140-901 35140-901 35140-902 35140-902 35140-903 Vertical centre locking set is not possible!!! Order example: A tilt-turn window with overall vent width (Ls) 1450 mm and overall vent height (Fh1) 1550 mm in which glass has a thickness of 20 mm and a weight of 50 kg/m². Note: to determine the precise vent weight see diagram next page. Fittings to order: 1x 1x 4138C 1x 4008-30N 1x 35140-790 1x 35140-903 B12.13.12
10. General information B12.13 The tilt-turn system SALTO 4138 can be used within the Fh/Fb sizes and weight limitations indicated on the chart below. The ratio of the dimensions Fb/Fh must not exceed the value of 1.5. The handle height should not be less than 1/3 of the vent height. Technical advise should be sought when the sizes of your window are not shown in the chart. In schools and in other places where safety is important, we advise a window stay n 35140-901, -902, -903 and a handle with cylinder. The advantage of a tilt-turn system SALTO 4138 with a turn lock handle is that the locked handle can operate the window from closed position to tilt position, for ventilation. The turn position can only be obtained by unlocking the handle. The system is made of non-corroding materials. The set should not be installed in corrosive atmospheres. Sobinco cannot be held responsible for the malfunctioning of the tilt-turn system SALTO 4138 if any non- Sobinco parts are used. All parts must be assembled in accordance with the instructions as described in previous pages. Surface treatment of vent and frame must take place before assembly of the set, as this will affect the working of the gear. Glazing must be in accordance with national standards. The window and gear should be kept clean and lubricated in accordance with our maintenance instructions (copy available on request). Glass thickness without air gap Vent height Fh1 Vent width Ls max. 90 kg mm kg/m² 10 25 12 30 14 35 16 40 18 45 20 50 22 55 24 60 26 65 28 70 30 75 32 80 34 85 36 90 38 95 40 100 42 105 Vent height Fh1 Vent width Ls max. 130 kg B12.13.13