Power Control Center PENDANT FUNCTION In event multiple buttons are depressed for seconds, the power pump will shutdown. If problem persists, unplug the line cord from outlet to reset. R OAKMONT LANE, SUITE 00 WESTMONT, IL 0 1.00.. Outside U.S. 1.0..100 www.tksimplex.com G SERIES ELECTRIC POWER PUMP PARTS IDENTIFICATION MANUAL Reference # TD0 Rev. C Date 1/1 This illustration is for reference purposes only. The appearance of your unit may differ from the unit shown. Electrical Brackets Wiring Diagrams pg. Pendants pg. ADVANCE RETRT I I ON/OFF Valve SubAssemblies pg.101 Manifold SubAssemblies pg. TO RESTART PUMP Press the On button to restart. Common Components used in all G Series pumps pg. Pump SubAssemblies and SubComponents pg. Series G 1 hp 1/ 1,1 Kw 0 Reservoirs pg. 1
G Series Electric How to Identify Parts for Your Model. MODEL MATRIX Understanding our model number configurations: PUMP CLASS Sample Model #: G 1 L M R Model Performance Series Power Consumption Valve Function Reservoir Size Description: 0 = Dump = 1. Gal G = Gen II Pump 1 = V = 1. HP 1 = Dump Way =. Gal = Way Manual = Gal = 0 V = Way Manual = 10 gal = Way Manual = Way Solenoid = Way Solenoid = Way Solenoid = Port Block PUMP TYPE OPTION 1 Options OPTION OPTION C = Caster Wheel Kit D = Dig. Pressure Gauge F = Foot Switch (motor) G = Gauge (intergrated) H = Heat Exchanger L = Locking Style Manifold M = Motor Pendant O = Oil Filter P = Pressure Switch R = Roll Cage S = Foot Switch (valve) MODEL NUMBER & DATE CODE LOCATION DATE CODE COVER PLATE STAMPING LOCATION MODEL DECAL PLEMENT Series G 1 hp 1/ 1,1 Kw 0
SKIN PUNCTURE/ HYDRAULIC LINE REVIEW ALL OPERATING INSTRUCTIONS P/N 10,000 PSI/ 00 BAR BEFORE OPERATING PUMP: 1. Be sure the electrical connection is grounded.. Check that your power supply agrees with the motor nameplate.. Use only equipment rated for 10,000 PSI / 00 BAR.. Make sure all connections are tight, secure and kinkfree.. Check the reservoir oil level. Fill to one inch of the top, if necessary.. Never operate the pump without tool movement for more than 1 minute without shifting the control valve to neutral. Leaving the tool in the advance or retract position without tool movement may overheat the oil. Do not exceed oil operating temperatures of 10 F or 0 C. AFTER COMPLETING THE JOB: 1. Before disconnecting your equipment, first be sure the tool is unloaded, then unplug the power cord and shift the hydraulic controls several times to release system pressure.. Store the pump in a clean, dry place. PERIODIC MAINTENANCE: 1. Change the hydraulic oil and clean the oil screen, breather and magnet (located in the reservoir) twice a year. Refer to the operating instructions for details. When used in extremely dusty areas or oil has been overheated, change the oil more frequently. 0 R G Series Electric Common components used in pumps NOTE: This illustration is for reference only. The appearance of your unit may differ from unit shown. 1 0 IN*LBS MOTOR LEADS 1 PENDANT FUNCTION In event multiple buttons are depressed for seconds, the power pump will shutdown. TO RESTART PUMP Press the On button to restart. If problem persists, unplug the line cord from outlet to reset. ON/OFF I I IN*LBS RETRT ADVANCE Power Control Center INSTALL SHIPPING PLUG 1 AND SHIP BREATHER VENT IN A BAG FOR CUSTOMER TO INSTALL 0 IN*LBS 100 IN*LBS 0 IN*LBS 0 IN*LBS 0 1 10 IN*LBS 0 1 ADV RET 1 RETRT HOLD ADVANCE 1 1 0 ELECTRIC PUMP INSTRUCTIONS FOR SAFE OPERATION 0 IN*LBS 1 1 1 Series G / hp 1,1 Kw 0 1 1 0 IN*LBS USE REMOVABLE THREAD LOCK TO SEAL THREADS 0 IN*LBS 10
G Series Electric Common components used in pumps ITEM # DESCRIPTION V. 0 V. QTY. ITEM # DESCRIPTION V. 0 V. QTY. 0 PUMP ASM. G STAGE SEE PAGE 1.00 BRKET ASSEMBLY SEE PAGE 1.00 0 RESERVOIR SEE PAGE 1 1.00 HEAVY HEX JAM NUT 1/0.00 0 RESERVOIR GASKET * 1.00 0 BHCS 10 x / LG.00 0 BREATHER VENT /" NPT 1.00 DECAL.1" x 1.1".00 0 PIPE PLUG 1/" W/ COATING 10 10 1.00 QUICK DISCON. FLAG 1 1.00 0 SAE #1 HEX PLUG WITH PORT 1.00 1 PENDANT ASSEMBLY 0 0 1.00 0 HHCS 1/0 X. PLT 1 1 1.00 HOLE PLUG 1/" 0 0.00 0 SEALING WASHER 1.00 SPER.00 10 G RESERVOIR DECAL 0 0.00 HHCS 1/0 1 0.00 LABEL SAFE USE ELEC 0 0 1.00 WASHER 1/" SS.00 1 BLANK DECAL X 0 0 1.00 COIL WITH DIN CONN (SOLENOID ONLY).00 1 MANIFOLD ASM SEE PAGE 101 1.00 MOLD DIN CONN W/ CORD (SOLENOID ONLY).00 1 VALVE GASKET 1.00 SIGHT GAUGE 00 00 1.00 1 VALVE GASKET (DUM P) 1.00 MEMBRANE SWITCH LABEL * * 1.00 1 VALVE GASKET (WAY LOCK) 1 1 1.00 DECAL PENDANT INSTRUCTION * * 1.00 1 SHCS /1 X 1/ (WAY, WAY & WAY).00 DECAL 1." x 0." * * 1.00 1 SHCS /1 X / (LOCK WAY/WAY) 1 1.00 PUSH THRU BUSHING 0 0.00 1 SHCS /1 X 1 1/ (DUM P VALVE).00 VELCRO STRAP 1x1 10 10 1.00 1 VAL ADP W/ CHECK ASM 1.00 HOLE PLUG /" 1.00 1 VAL ADP (DUMP) 1.00 0 GASKETMOTOR * 1.00 1 HEX PIPE PLG /" (DUM P, WAY & WAY) 1 1 1.00 1 PUMP GASKET G * 1.00 1 HEX PIPE PLG /" W/ COAT ( WAY) 1 1.00 COVER PLATE G SEE PAGE 1 1.00 1 SHCS /1 X 1. (DUM P VALVE) 1.00 PIN,DOWEL /1 1" LONG 0 0 1.00 1 VALVE ASM. SEE PAGE 1 1.00 SHCS /1 X 1.00 0 SHCS /1 X 1/ (SOLENOID ONLY).00 1 1/HP, PM MOTOR 0 1.00 1 LOCKWASHER / PLATED.00 FHCS 1/ x 0.0 LONG.00 1 LOCKWASHER / PLATED (SOLENOID ONLY).00 * G REBUILD KIT 1.00 ROLL PIN 1/ X / LG (SOLENOID ONLY) 10 10 1.00 * * G SERIES PENDANT KIT 1.00 RET VLV DECAL ( WAY M ANUAL) 1 1 1.00 RET VLV DECAL ( WAY M ANUAL) 0 0 1.00 RET VLV DECAL ( WAY SOLENOID) 10 10 1.00 RET VLV DECAL ( WAY SOLENOID) 1.00 MAGNET 01 01 1.00 MOTOR SHROUD W/ HANDL 1.00 MOTOR SHROUD W/OUT HAND /10 GAL. 1.00 DECAL OVERLAY 1.00
G Series Electric Pump Assembly PART # SS (PUMP ASM G) SECTION AA A 1 0 IN*LBS. 10 IN*LBS 10 1 B B 0 IN*LBS. A 1 1 1 1 1 1 IN*LBS. 0 10 IN*LBS 1 10 IN*LBS 1 0 IN*LBS. SECTION BB 1 0 1 IN*LBS. 0 1 IN*LBS. 1 0 1 IN*LBS. 0 1 IN*LBS. 10 IN*LBS. 1 10 IN*LBS. 1 IN*LBS. 0 10 IN*LBS 1 IN*LBS. 1 IN*LBS. 1
G Series Electric Pump Assembly PART # SS (PUMP ASM G) ITEM # DESCRIPTION PART # QTY 1 PUMP BODY G 0 1 BEARING ROLLER /x1/1x/ WIDE 0 1 THRUST BEARING 0 1 THRUST WASHER ECCENTRIC SHAFT ASM /" G PAGE 1 THRUST BEARING 10 1 THRUST WASHER 10 ECCENTRIC SHAFT ADAPTER G 0 1 ORING 1 / X 1 / * 1 10 RETAINING RING 1 POW'R BUD DUMP PLUG 1 1 ORING /1X/1 * 1 BKUP WASHER 000 1 1 MALE TEE 1/" PIPE TO 1/" TUBE 1 1 PIPE PLUG 1/" FLUSH W/ COATING 0 1 1 UNLOADING PISTON ASSEMBLY PAGE 1 MALE ELBOW 1/" TUBE 1/" PIPE 1 1 BALL 1/" 00 1 G PISTON BLOCK TUBE 1 0 OUTLET TUBE PISTON BLOCK 1 1 1 BALL /1" 101 UNLOADING SPRING 1 1 ADJUSTING SCREW G 0 1 ORING /X/ URETH * 1 PIPE PLUG FLUSH 1/1 W/ COATING 00 BOTTOM PLATE 00 1 GEAR SET / S 1 SHAFTIDLER 0 1 0 SCREEN * 1 1 TUBEGUIDE. SHCS 1/ X 1 / PLATESCREEN MTG. 1 MALE ELBOW 1/ PIPE 1 SPRING ROLL PIN 1/ X / LONG 1 BALL STOP G 0 GASKET / X / * SPRING CAP UNLOADING VALVE 1 1 TUBE RETURN 1 BEARING ROLLER 1 1/x1 1/x/ WIDE 00 1 BEARING ROLLER 1/x/1x1/ WIDE 1 RINGRETAINING 1 PIPE PLUG 1/" FLUSH W/ COATING 0 1 CART REL. VAL. ASSEMBLY 0SS 1 SHAFT SEAL G * 1 PISTON BLOCK ASM. GSERIES 0." PAGE 0 SHCS /1 X 1. * = G REBUILD KIT PART #
G Series Electric Pump Sub Assembly (SS) PUMP SUB ASM. (DUMP PUMPS) SECTION AA A 1 0 IN*LBS. 10 IN*LBS 10 1 B B 1 0 IN*LBS. 1 A ASSEMBLE ITEM # PIN WITH KNURL ON THIS SIDE 10 IN*LBS 0 1 10 IN*LBS 1 0 IN*LBS. 1 1 SECTION BB 1 C C 0 1 IN*LBS. 0 1 IN*LBS. 1 0 1 IN*LBS. 0 1 IN*LBS. 10 IN*LBS. SEE DETAIL "D" IN*LBS. 1 DETAIL CC 10 IN*LBS IN*LBS. 1 10 IN*LBS. 0 0 1 1 1 IN*LBS. DETAIL "D" 1 IN*LBS. 1
G Series Electric Pump Sub Assembly (SS) PUMP SUB ASM. (DUMP PUMPS) ITEM # DESCRIPTION PART # QTY 1 PUMP BODY G 0 1 BEARING ROLLER /x1/1x/ WIDE 0 1 THRUST BEARING 0 1 THRUST WASHER ECCENTRIC SHAFT ASM / G PAGE 1 THRUST BEARING 10 1 THRUST WASHER 10 ECCENTRIC SHAFT ADAPTER G 0 1 ORING 1 / X 1 / * 1 10 RETAINING RING 1 SEAT, INSERT 1 1 ORING /1X/1 * 1 ORING 000 1 1 MALE TEE 1/ PIPE TO 1/ TUBE 1 1 PIPE PLUG 1/"" FLUSH W/ COATING 0 1 1 UNLOADING PISTON ASSEMBLY PAGE 1 MALE ELBOW 1/ TUBE 1/ PIPE 1 1 BALL 1/" 00 1 G PISTON BLOCK TUBE 0 1 0 OUTLET TUBE PISTON BLOCK 1 1 1 BALL /1" 101 UNLOADING SPRING 1 1 ADJUSTING SCREW G 0 1 ORING/X/ URETH * 1 PIPE PLUG FLUSH 1/1 W/ COATING 00 BOTTOM PLATE /" G 00 1 GEAR SET /" CLYDESDALE PUMP S 1 SHAFTIDLER 0 1 0 SCREEN * 1 1 TUBEGUIDE. SHCS 1/ X 1 / PLATESCREEN MTG. 1 MALE ELBOW 1/ PIPE 1 SPRING ROLL PIN 1/ X / LONG 1 BALL STOP G 0 GASKET / X / * SPRING CAP UNLOADING VALVE 1 1 TUBE RETURN 1 BEARING ROLLER 1 1/x1 1/x/ WIDE 00 1 BEARING ROLLER 1/x/1x1/ WIDE 1 RINGRETAINING 1 PIPE PLUG 1/" FLUSH W/ COATING 0 1 CART REL. VAL. ASSEMBLY 0 1 SHAFT SEAL G * 1 PISTON BLOCK ASM. GSERIES 0. PAGE 0 SHCS /1 X 1. 1 SPRING 1 LEVERDUMP 1 NUT 10 SELF LOCKING 00 1 SET SCREW #10 X 1.0 OVAL 1 POW""R BUD DUMP PIN 1 ORING /1x1 001 1 DUMP PISTON SEAL 0 1 DUMP PISTON G 0 1 SPRING 1 0 BALL /1" 0 1 1 CONE, DUMP 1 1 * = G REBUILD KIT PART #
G Series Electric Pump Sub Assembly PART #0SS (ECCENTRIC SHAFT ASM.) ITEM # DESCRIPTION PART # QTY. 01 ECCENTRIC SHAFT /" 1 1.00 0 ECCENTRIC RING 0 1.00 0 ROLL BEARING 1 1/x1 /x/ WIDE 1.00 0 RETAINING RING EXTERNAL 1 1/" 1 1.00 0 THRUST WASHER 0C.00 PART# SS (UNLOADING PISTON ASM. ) ITEM # DESCRITPION PART # QTY. 01 UNLOAD PISTON 1.00 0 O RING 1/X/ 000 1.00 0 BKUP WASHER TEF 1.00 0 DOWEL PIN 1/X/ LG 1.00 PART# SS (PISTON BLK ASM. ) ITEM # DESCRIPTION PART # QTY 1 PISTON BLOCK 1 BALL 1/" 00 SPRING 0 1 BALL STOP 10 1 BALL RETAINER 0 1 INTAKE SEAT 0 1 GASKET /X1/ 1 PLUG PISTON BLOCK 1 GASKET / X / 1 10 ADAPTOR. DIA. 0 1 SPRING, PISTON 0 1 1 PISTON. DIA. 1 00 IN*LBS. 1 10 1 00 IN*LBS. IN*LBS. 10 IN*LBS.
G Series Electric Valve Assembly PART#0SS (DUMP ASM) 0 IN*LBS. 10 SECTION AA 10 IN*LBS. 1 1 10 IN*LBS. A A ITEM # DESCRIPTION PART # QTY. 1 DUMP VALVE FINISHED P 1 DUMP VALVE PISTON 1 BKUP WASH TEF 010 1 O RING 1/X/ 0010 1 COMPRESSION SPRING 1 1 PLUG SAE # PORT 1 DUMP VALVE SPER 1 DUMP VALVE CONE WY 0 1 SAE # SOC. PLUG 1 10 DUMP VALVE SPRING 1 1 F ELBOW / 0 DEGR STRT 110 1 1 PIPE PLUG 10 1 PART#SS ( WAY DUMP ASM) NOTE: 1 1 IN*LBS. 10 SECTION AA POSITION HANDLE SO THAT VALVE IS CLOSED IN POSITION SHOWN. 1 1 1 1 10 IN*LBS. 1 1 10 IN*LBS. A A ITEM # DESCRIPTION PART # QTY. 1 DUMP VALVE FINISHED P 1 DUMP VALVE PISTON 1 BKUP WASH TEF 010 O RING 1/X/ 0010 COMPRESSION SPRING 1 1 ADAPTER 10 1 VALVE STEM WAY 1 BALL /DIA. 00 1 DUMP VALVE PLUG 0 1 10 SPRING WAY VALVE 0 1 F ELBOW / 0 DEGR STRT 110 1 1 ORING SAE PORT # 00 1 1 FHMS 10X.0LG 1 1 1 LEVER P01 1 1 PIPE PLUG 10 1 1 ORING SAE PORT # 00 1 1 SPER WAY VALVE 0 1 10
G Series Electric Valve Sub Assembly (0SS) WAY MANUAL (101SS) WAY MANUAL (1SS) WAY MANUAL PART# ITEM # DESCRIPTION WAY VAL. QTY. 01 WAY VALVE 0 1.00 0 BALL 101 1.00 0 VALVE STEM 0 1.00 0 ORING 01 1.00 0 BKUP WASHER 01 1.00 0 SCREW 1.00 0 VALVE HANDLE 01 1.00 0 ROLL PIN.00 0 SEAT EXT RELIEF 1.00 10 CONE EXT RELIEF 1.00 SPRING RELIEF VALVE 1.00 1 ORN NUT 10 1.00 1 WASHER 1 1.00 1 ADJUSTING SCREW 10 1.00 1 ADAPTER ASSY. 1.00 1 SPRING 1.00 NS PIPE PLUG 0 1.00 1 1/ SOC PIPE PLUG 0 1.00 1 HEX ST. PIPE PLUG 1 1.00 0 SPRING CAP 1.00 1 LOCKWASHER Y0010 1.00 NS = NOT SHOWN RELIEF REPLEMENT KIT ( = COMPONENTS) PART #0 1 101 ITEM # DESCRIPTION WAY VAL QTY. WAY VAL QTY. 01 VALVE ROTOR 1.00 1.00 ORING *.00 *.00 0 SUBPLATE VALVE 10 1.00 10 1.00 0 ORING * 1.00 * 1.00 0 THRUST WASHER 0.00 0.00 0 THRUST BEARING 1 1.00 1 1.00 0 ORING * 1.00 * 1.00 0 UPPER VALVE BLOCK 1 1.00 1 1.00 0 DRIVE LOK PIN 0 1.00 0 1.00 10 ORING *.00 *.00 WASHER *.00 *.00 1 SHEAR SEAL 0.00 0 1.00 1 SPRING WASHER 0.00 0.00 1 DETENT SPRING 0 1.00 0 1.00 1 BALL 1.00 1.00 1 VALVE HANDLE 01 1.00 01 1.00 1 SCREW 1.00 1.00 1 SCREW 1.00 1.00 NS SCREW.00.00 0 ORING * 1.00 * 1.00 1 SHEAR SEAL 11 1.00 11.00 LOCKWASHER Y0010 1.00 Y0010 1.00 PKING KIT & WAY MANUAL VALVE ( * = COMPONENTS) PART # 0
G Series Electric Valve Sub Assemblies (SS) WAY SOLENOID VALVE 1 0 IN*LBS. 1 1 IN*LBS. 10 1 IN*LBS. 100 IN*LBS. 1 1 ITEM # DESCRIPTION PART# QTY 1 BODYVALVE 0 1 SLIDER TANDEM CENTER 0 1 /1" DIA. BALL REF WM1 0 1 SET SCREW 1/ X 1/ CUP 0 1 O RING REF M01 * BK UP WASHER * SHEAR SEAL SPRING 10 ORING / X / * 1 BEARING ROLLER /1x1/x/1 WIDE 1 PIN BEARING 0 1 SET SCREW /11 X 1/ CUP 1 1 1 SHCS #10 X 1"" LG PLATED 1 VALVE TOP PLATE MHINED 1 1 1/" DIA. BALL 1 1 ORING (.1x.1x.0)BUNA * 1 O RING * SPRING 1 ORING /1X/1 URE * PUSHERSOLENOID SS RETAINER ORING PUSHER PIN 1 1 IN*LBS. * PKING KIT WAY SOLENOID VALVE 1 PUSHERSOLENOID CONTAINS SPOOL ASSEMBLY, RETAINER, ORING & PUSHER PIN PUSHER REPAIR KIT RK CONTAINS 1 EH OF RETAINER, ORING & PUSHER PIN 1
G Series Electric Manifold Sub Assemblies (0SS) WAY STANDARD PART# PART# ITEM# DESCRIPTION WAY MAN. ASM QTY. ITEM# DESCRIPTION WAY MAN. ASM QTY. 01 RET. VALVE MANIFOLD 1.00 NS PIPE PLUG 0.00 0 NOZZLEVALVE 1 1.00 0 PIPE PLUGFLUSH 00.00 0 SEAT EXT RELIEF * 1.00 0 ORING 001 1.00 0 CONE EXT RELIEF * 1.00 10 WASHER 1 1.00 0 SPRING RELIEF VALVE * 1.00 ORN NUT 10 1.00 ADJUSTING SCREW 10 1.00 NS = NOT SHOWN RELIEF REPLEMENT KIT (* = COMPONENTS) PART # 0 (100SS) WAY STANDARD PART# PART# ITEM# DESCRIPTION WAY MAN. ASM QTY. ITEM# DESCRIPTION WAY MAN. ASM QTY. 01 VALVE MANIFOLD 0 1.00 0 SPRING RELIEF VALVE * 1.00 0 ADJUSTING SCREW 10 1.00 0 CONE EXT RELIEF * 1.00 0 ORN NUT 10 1.00 0 SEAT EXT RELIEF * 1.00 WASHER 1 1.00 0 PIPE PLUG 0.00 RELIEF REPLEMENT KIT (* = COMPONENTS) PART # 0 1
G Series Electric Manifold Sub Assemblies (1SS) WAY LOCKING PART # PART # ITEM # DESCRIPTION WAY LOCK QTY. ITEM # DESCRIPTION WAY LOCK QTY. 01 VALVE BODY LOCK VAL 1 1.00 10 SPRING RELIEF VALVE 1.00 0 BALL 1.00 CONE EXT RELIEF 1.00 0 RELEASE GLAND 1.00 1 SEAT EXT RELIEF 1.00 0 ORING * 1.00 1 BUWASHER *.00 0 RELEASE SCREW ASM 1.00 1 BALL RETAINER.00 0 ORING * 1.00 1 ORING 010 1.00 0 BALL.00 1 SPOOLLOCK VALVE 1.00 0 O RING * 1.00 1 SEAT 0.00 0 RELIEF VALVE ADJ SCREW 0 1.00 1 PIPE PLUG 1.00 RELIEF REPLEMENT KIT ( = COMPONENTS) PART # 0 PKING KIT & WAY LOCK VALVE (* = COMPONENTS) PART # (1SS) WAY LOCKING PART# PART# ITEM# DESCRIPTION WAY LOCK QTY. ITEM# DESCRIPTION WAY LOCK QTY. 01 VLV BODY LOCKING 1.00 1 GASKETPLUG 1 1.00 0 SEAT EXT RELIEF 1.00 1 PLUGSPOOL 1 1.00 0 CONE EXT RELIEF 1.00 1 BALL 0 1.00 0 SPRING RELIEF VALVE 1.00 1 GASKET WASHER 00 1.00 0 SCREW 10 1.00 1 PORT ADAPTER 1 1.00 0 WASHER 1 1.00 1 ORN NUT 10 1.00 0 RETAINING SLEEVE 0 1.00 1 NOZZLEVALVE 1 1.00 0 O RING * 1.00 0 PIPE PLUG /" 0.00 0 BKUP WASHER * 1.00 1 PIPE PLUG 1/" 10.00 10 ORING * 1.00 NS 1/1 PIPE PLUG 00.00 HEX ST. PIPE PLUG 1 1.00 COMPRESSION SPRING 1 1.00 1 SPOOL 1.00 LOCTITE 1 0.10 PKING KIT & WAY LOCK VALVE (* = COMPONENTS) PART # RELIEF REPLEMENT KIT ( = COMPONENTS) PART # 0 1
ON G Series Electric Bracket Sub Assemblies (SS) BRKET SUB ASM. V. 1 " 1 1 1 ". IN*LBS 0/10V COM COM SW ADV COM RET 0/0V ON J1 1 1 100 Part # 1 www.tksimplex.com Rev. A " 1 GREEN/YELLOW 1 IN*LBS 1 IN*LBS 1 1 IN*LBS MOVE SELECTOR TO 0/10V 0/10V 0/0V J1 PENDANT GREEN ORANGE. IN*LBS 1 PENDANT FUNCTION In event multiple buttons are depressed for seconds, the power pump will shutdown. TO RESTART PUMP Press the On button to restart. If problem persists, unplug the line cord from outlet to reset. 1 COM COM SW ADV COM RET 100 Part # 1 www.tksimplex.com Rev. A IN*LBS 1 1 IN*LBS ITEM # DESCRIPTION PART # QTY. ITEM # DESCRIPTION PART # QTY. 01 MOUNTING BRKET G/G 1.00 1 WIRE #1 BLK 1B.00 0 PLUG AND CORD ASSY 1.00 1 QUICK DISCON. FLAG 1.00 0 HOSE CLAMP 1.00 1 RING TERMINAL 1/" 1 1.00 0 CIRCUIT BOARD BASIC 1 1.00 1 SHCS #10X1/" LG PLATED 1 1.00 0 BRIDGE RECTIFIER A 1.00 1 GROMMET /" HOLE 1.00 0 SHCS #10 X 1/ 0 1.00 1 PENDANT ASSEMBLY 0 1.00 0 FITTING,CORD LTIGHT 1.00 PENDANT DECAL INSTRUC 1.00 0 LOCKNUT 1/ INCH 10 1.00 FUSE HOLDER 0 AMP 1 1.00 0 MHINE SCR W/ LOCK WASH #.00 FUSE AMP 1.00 HHCS 1/0 X. PLT 1.00 SHCS # x 1/ LONG 0 1.00 1 HEX NUT 1/0 PLATD.00 SPADE TERMINAL.00 1
ON G Series Electric Bracket Sub Assemblies (SS) BRKET SUB ASM. 0V. 1 " 1 1 1 ". IN*LBS 0/10V COM COM SW ADV COM RET 0/0V ON J1 1 1 100 Part # 1 www.tksimplex.com Rev. A " 1 GREEN/YELLOW 1 IN*LBS 1 IN*LBS 1 1 IN*LBS MOVE SELECTOR TO 0/0V 0/10V 0/0V J1 PENDANT GREEN ORANGE. IN*LBS COM COM SW ADV COM RET PENDANT FUNCTION In event multiple buttons are depressed for seconds, the power pump will shutdown. TO RESTART PUMP Press the On button to restart. If problem persists, unplug the line cord from outlet to reset. 1 1 100 Part # 1 www.tksimplex.com Rev. A IN*LBS 1 1 IN*LBS ITEM # DESCRIPTION PART # QTY. ITEM # DESCRIPTION PART # QTY. 01 MOUNTING BRKET G/G 1.00 1 WIRE #1 BLK 1B.00 0 POWER CORD 1 IEC 0R FT 1 QUICK DISCON. FLAG 1.00 0 HOSE CLAMP 1.00 1 RING TERMINAL 1/" 1 1.00 0 CIRCUIT BOARD BASIC 1 1.00 1 SHCS #10X1/" LG PLATED 1 1.00 0 BRIDGE RECTIFIER A 1.00 1 GROMMET /" HOLE 1.00 0 SHCS #10 X 1/ 0 1.00 1 PENDANT ASSEMBLY 0 1.00 0 FITTING,CORD LTIGHT 1.00 PENDANT DECAL INSTRUC 1.00 0 LOCKNUT 1/ INCH 10 1.00 FUSE HOLDER 0 AMP 1 1.00 0 MHINE SCR W/ LOCK WASH #.00 FUSE 1 AMP 1.00 HHCS 1/0 X. PLT 1.00 SHCS # x 1/ LONG 0 1.00 1 HEX NUT 1/0 PLATD.00 SPADE TERMINAL.00 1 WIRE #1 BLK 1B.00 PLUG 0 AMPS0V 0 1.00 1
ON G Series Electric Wire Configurations SOLENOID CONTROL WIRING DIAGRAM V. 0/10V 0/0V ON J1 BRING MOTOR LEADS THRU GROMMET IN BRKET E.M GRN/YLW CUT OFF GREEN/YELLOW WIRE AT END OF OUTSIDE INSULATION CORD LENGTH 1" PENDANT RET GREEN ORANGE 1 SET DIPSWITCHES AS SHOWN ADV CORD 1" COM COM SW ADV COM RET 100 Part # 1 www.tksimplex.com Rev. A ON 1 CUT OFF GREEN/YELLOW WIRE AT END OF OUTSIDE INSULATION. IN*LBS SWITCH TO BE IN 0/10V POSITION GREEN/YELLOW SOLENOID CONTROL WIRING DIAGRAM 0V. 0/10V 0/0V J1 BRING MOTOR LEADS THRU GROMMET IN BRKET E.M GRN/YLW CUT OFF GREEN/YELLOW WIRE AT END OF OUTSIDE INSULATION CORD LENGTH 1" PENDANT RET GREEN ORANGE 1 SET DIPSWITCHES AS SHOWN ADV CORD 1" COM COM SW ADV COM RET 100 Part # 1 www.tksimplex.com Rev. A ON 1 CUT OFF GREEN/YELLOW WIRE AT END OF OUTSIDE INSULATION. IN*LBS SWITCH TO BE IN 0/0V POSITION GREEN/YELLOW 1
ON G Series Electric Wire Configurations MANUAL MOTOR CONTROL WIRING DIAGRAM V. 0/10V 0/0V COM COM SW ADV COM RET 100 Part # 1 www.tksimplex.com Rev. A J1 BRING MOTOR LEADS THRU GROMMET IN BRKET E.M GRN/YLW PENDANT GREEN ORANGE 1 SET DIPSWITCHES AS SHOWN ON 1 ON SWITCH TO BE IN 0/10V POSITION GREEN/YELLOW MANUAL MOTOR CONTROL WIRING DIAGRAM 0V. 0/10V 0/0V COM COM SW ADV COM RET 100 Part # 1 www.tksimplex.com Rev. A J1 BRING MOTOR LEADS THRU GROMMET IN BRKET E.M GRN/YLW 1 PENDANT GREEN ORANGE SET DIPSWITCHES AS SHOWN ON 1 SWITCH TO BE IN 0/0V POSITION GREEN/YELLOW 1
G Series Electric Reservoirs (P) 1. GALLON RESERVIOR (1P). GALLON RESERVIOR (0P).0 GALLON RESERVIOR (0P) 10 GALLON RESERVIOR (DS10) 0 GALLON RESERVIOR Series G 1 hp 1/ 1,1 Kw 0 10 NOTE: THIS ILLUSTRATION IS FOR REFERENCE ONLY. THE APPEARANCE OF YOUR UNIT MAY DIFFER FROM UNIT SHOWN. ITEM # DESCRIPTION 1. GALLON. GALLON.0 GALLON 10 GALLON 0 GALLON QTY. 0 RESERVOIR P 1P 0P 0P DS10 1.00 0 RESERVOIR GASKET 1.00 0 BREATHER VENT /" NPT 1.00 0 PLUG 1.00 0 SAE #1 HEX PLUG WITH PORT 1.00 0 HHCS 1/0 x / LG PLATED 1 1 1 1 1 1.00 0 SEALING WASHER 1.00 10 G RESERVOIR DECAL 0 0 0 0 0.00 SIGHT GAUGE 00 00 00 00 00 1.00 COVER PLATE 0 0 0 0 0 1.00 NS PIPE COUPLING 1/ N/A N/A N/A 01 01 1.00 NS NIPPLE N/A N/A N/A 0 0 1.00 NOTE: ALL RESERVOIRS ARE POWDER COATED BLK 1