Brighter. Warmer. Safer. Portable Industrial Heaters Portable Light Towers Portable Light Stands Solar Flashing Arrow Boards en Copyright 06 Allmand Bros., Inc. Holdrege, NE, USA. All rights reserved. Parts & Wire Schematic Manual PORT-A-LITE PAL000 & PAL500 for Reproduction Part No.: 0900 Revision: A LIGHT TOWER APP Not Reliability, Performance, and Integrity Since 98 www.allmand.com
TABLE OF CONTENTS.0 BASE AND MAST ASSEMBLY GROUP PAL 000 Base Assembly Group...(.) PAL 500 Base Assembly Group...(.) PAL Outer Mast Assembly Group...(.) PAL Inner Mast Assembly Group...(.4).0 LAMP ASSEMBLY 000W Lamp Assembly Group...(.) 50W Lamp Assembly Group...(.) Lampholder Assemby Group...(.).0 DECALS PAL 000 Decal Group...(.) PAL 500 Decal Group...(.) 4.0 WIRING SCHEMATICS PAL 000 50Hz Base Schematic...(4.) PAL 500 60Hz Base Schematic...(4.) i
PAL000 & PAL500 PAGE LEFT BLANK INTENTIONALLY ii
. - PAL 000 Base Assembly Group ( of ) SN 6-00000 and UP 6 5 4 7 7 5 6 0 9 8 4 054_A.
PAL000 & PAL500. - PAL 000 Base Assembly Group ( of ) SN 6-00000 and UP Item Part No. Part Description Qty. 075P BASE WELDMENT PAL000 08977P BASE WELDMENT PAL000 /- LOCK KNOB 50506P GENERATOR PLATE 506 PRIMARY 6/ CORD 4 508 0 x /4 WHEEL 5 507 END CAP 6 506 CASTER W/ BRAKES 7 08840 PLUG SCHUKO 50Hz 8 65050 5 AMP DPST BREAKER SWITCH 9 04644 5/8- x HEX HEAD CS GR5 PL 0 04700 5/6 FLAT WASHER PL 8 0440 5/6-8 KEPS HEX NUT PL 8 050 5/6-8 x /4 CARRIAGE BOLT PL 8 045 M x 0.5mm x 8mm PH-PAN HEAD MS ZC 8 4 650550.785 x HDPE WASHER 5 04705 /4 FLAT WASHER PL 6 6078 SHO HANDLE NUT 7 08795 SCHEMATIC PAL000 50Hz BASE.
. - PAL 000 Base Assembly Group ( of ) 7 0 7 4 5 7 4 SN 6-00000 and UP 7 9 8 5 6 054_A.
PAL000 & PAL500. - PAL 000 Base Assembly Group ( of ) SN 6-00000 and UP Item Part No. Part Description Qty. 06A BALLAST KIT 000W 50Hz (INCLUDES 05A) 50508P COVER BOTTOM PAL 500 05A CAPACITOR 6uF 60/50Hz 540V 4 0056 LOCKING KNOB 60550 /- LOCKING KNOB 5 009P TABBED CAPACITOR CLAMP 6 04078 /4-0 x / PH-TRUSS HEAD MS SS 4 7 0440 /4-0 KEPS HEX NUT PL 8 8 04050 /4-0 x /4 PH-TRUSS HEAD MS SS 9 04050 /4 INTL TOOTH LOCK WASHER 0 0057 BOX MOUNT RUBBER 8 0456 /4-0 TINNERMAN NUT 4 047005 /4 FLAT WASHER PL 8 047009 /4 FLAT WASHER SAE SS 4 0440 /4-0 NYLOCK HEX NUT PL 5 0078 /4-0 x /4 CARRIAGE BOLT.
. - PAL 000 Base Assembly Group ( of ) SN 6-00000 and UP 8 HANDLE INSTALL 7 4 6 5 054_A.
PAL000 & PAL500. - PAL 000 Base Assembly Group ( of ) SN 6-00000 and UP Item Part No. Part Description Qty. 005 / CORD GRIP NUT 4 068098 VELCRO TIE CABLE 0566 CORD GRIP / NYLON BLACK 4 4 506 PRIMARY 6/ CORD 5 507 FEMALE CONNECTOR CABLE MINI QUICK 6 506 ALUMINUM COUPLER 7 707 LOCK PIN SNAP 8 505 T-HANDLE WELDMENT.
. - PAL 500 Base Assembly Group ( of ) SN 04-00000 and UP 6 5 4 7 5 6 0 9 7 8 4 5050_B.
PAL000 & PAL500. - PAL 500 Base Assembly Group ( of ) SN 04-00000 and UP Item Part No. Part Description Qty. 50507P BASE WELDMENT PAL500 08978P BASE WELDMENT PAL500 /- LOCK KNOB 50506P GENERATOR PLATE 506 PRIMARY 6/ CORD 4 508 0 x /4 WHEEL 5 507 END CAP 6 506 CASTER W/ BRAKES 7 0456 /8 x /4 BLIND RIVET 4 8 50 0A SPST TOGGLE SWITCH 9 04644 5/8- x HEX HEAD CS GR5 PL 0 04700 5/6 FLAT WASHER PL 8 0440 5/6-8 KEPS HEX NUT PL 8 050 5/6-8 x /4 CARRIAGE BOLT PL 8 504 BOOT SWITCH COVER 4 650550.785 x HDPE WASHER 5 04705 /4 FLAT WASHER PL 6 6078 SHO HANDLE NUT 7 505 SWITCH GUARD 8 0879 SCHEMATIC PAL500 60Hz BASE.
. - PAL 500 Base Assembly Group ( of ) 7 0 7 4 5 7 4 SN 04-00000 and UP 7 9 8 5 6 5050_B.
PAL000 & PAL500. - PAL 500 Base Assembly Group ( of ) SN 04-00000 and UP Item Part No. Part Description Qty. 04 TRANSFORMER 60Hz 0-480 VOLTS 50508P COVER BOTTOM PAL 500 09 CAPACITOR 8uF 4 0056 LOCKING KNOB 60550 /- LOCKING KNOB 5 009P TABBED CAPACITOR CLAMP 6 04078 /4-0 x / PH-TRUSS HEAD MS SS 4 7 0440 /4-0 KEPS HEX NUT PL 8 8 04050 /4-0 x /4 PH-TRUSS HEAD MS SS 9 04050 /4 INTL TOOTH LOCK WASHER 0 0057 BOX MOUNT RUBBER 8 0456 /4-0 TINNERMAN NUT 4 047005 /4 FLAT WASHER PL 8 047009 /4 FLAT WASHER SAE SS 4 0440 /4-0 NYLOCK HEX NUT PL 5 0078 /4-0 x /4 CARRIAGE BOLT.
. - PAL 500 Base Assembly Group ( of ) SN 04-00000 and UP 8 HANDLE INSTALL 7 4 6 5 5050_B.
PAL000 & PAL500. - PAL 500 Base Assembly Group ( of ) SN 04-00000 and UP Item Part No. Part Description Qty. 005 / CORD GRIP NUT 4 068098 VELCRO TIE CABLE 0566 CORD GRIP / NYLON BLACK 4 4 506 PRIMARY 6/ CORD 5 507 FEMALE CONNECTOR CABLE MINI QUICK 6 506 ALUMINUM COUPLER 7 707 LOCK PIN SNAP 8 505 T-HANDLE WELDMENT.
. - PAL Outer Mast Assembly Group 6 9 5 8 DETAIL A A SN 6-00000 and UP SN 04-00000 and UP 4 7 08794_A MAST CABLE DETAIL.
. - PAL Outer Mast Assembly Group PAL000 & PAL500 SN 6-00000 and UP SN 04-00000 and UP Item Part No. Part Description Qty. 505P OUTER MAST WELDMENT 50509 INNER MAST ASSEMBLY 0 -/ PULLEY W/ BUSHING 4 085 CABLE /6 STEEL 0 5 507 WINCH DLB 50 6 0440 5/6-8 NYLOCK HEX NUT PL 7 044048 /- NYLOCK HEX NUT PL 8 04600 /- x /4 HEX HEAD CS GR5 PL 9 04700 5/6 FLAT WASHER PL.
.4 - PAL Inner Mast Assembly Group 4 LIGHT BAR INSTALL SN 6-00000 and UP SN 04-00000 and UP 5 50509_C.4
.4 - PAL Inner Mast Assembly Group PAL000 & PAL500 SN 6-00000 and UP SN 04-00000 and UP Item Part No. Part Description Qty. 5050P MAST TUBE INNER 505P GUIDE TUBE INNER MAST 04545 /4 x / SPRING ROLL PIN PL 4 5040P LIGHT BAR WELDMENT PAL 08980P /- LOCKING KNOB LIGHT BAR WELDMENT PAL 5 0056 LOCKING KNOB 60550 /- LOCKING KNOB.4
. - 000W Lamp Assembly Group SN 6-00000 and UP 5 6 7 4 50555_B.
PAL000 & PAL500. - 000W Lamp Assembly Group SN 6-00000 and UP Item Part No. Part Description Qty. -- 50555 000W LAMP COMPLETE ASSEMBLY 60 LAMP 000W BT7 (MH) 044 MALE CONNECTOR CABLE MINI QUICK 064 WIRE LEVER LOCK (NOT SHOWN) 4 0400 #8- x / HEX WASHER HEAD INDT 5 0440 #8- NYLOCK HEX NUT SS 6 6009 SUPPORT TIP LAMP SHO 7 600 FIBERGLASS TUBE LAMP SUPPORT.
. - 50W Lamp Assembly Group SN 04-00000 and UP 6 7 8 5 0880_A.
PAL000 & PAL500. - 50W Lamp Assembly Group SN 04-00000 and UP Item Part No. Part Description Qty. -- 0880 50W LAMP COMPLETE ASSEMBLY 65047 LAMPHOLDER SHO ASSEMBLED 60 LAMP 50W BT7 (MH) 044 MALE CONNECTOR CABLE MINI QUICK 4 064 WIRE LEVER LOCK (NOT SHOWN) 5 0400 #8- x / HEX WASHER HEAD INDT 6 0440 #8- NYLOCK HEX NUT SS 7 6009 SUPPORT TIP LAMP SHO 8 600 FIBERGLASS TUBE LAMP SUPPORT.
. - Lampholder Assemby Group 8 5 0007_B 7 8 0 9 0 9 4 6 5 5 5 9 4 7 5 SN 6-00000 and UP SN 04-00000 and UP 5 6 054_B.
. - Lampholder Assemby Group PAL000 & PAL500 SN 6-00000 and UP SN 04-00000 and UP Item Part No. Part Description Qty. 04706 /8 FLAT WASHER SAE ZINC 04407 /8-4 NYLOCK HEX NUT PL 04040 #0-4 x / PH-ROUND HEAD MS SS 4 600 REFLECTOR 5 600 LENS CHANNEL SET SHO LIGHTS 6 600F LENS GLASS FROSTED 7 6007 INTERIOR COVER PLATE WITHOUT HOLE 8 6008 INTERIOR COVER PLATE WITH HOLE 9 60 GASKET SOCKET END CAP 0 607 SILICONE GASKET 0454 /8-4 x /8-6 x STUD 0408 #0-4 x / HEX WASHER HEAD INDT 8 04409 #0-4 NYLOCK HEX NUT SS 4 6006 CASTING END SHO 5 04709 NYLON BUSHING /4 OD x.85 ID 4 6 6600P YOKE MOUNT SHO LAMP 7 50007 / CORD GRIP 8 604 ELBOW / SLB SHO ENTRANCE 9 605 / NPT NIPPLE 0 6005 SOCKET CASTING END SHO 60 CERAMIC SOCKET 0457 #0- x /8 SL-HEX WASHER HEAD MS GROUND 609 GROUND WIRE LAMPHOLDER SHO ENTRANCE.
. - PAL 000 Decal Group ( of ) SN 6-00000 and UP LIGHT BAR DETAIL TOP DETAIL 5 4 04880 6 lb (7 kg) 7 lb ( kg) 0 lb (4 kg) 9 lb (04 kg) 60 lb (7 kg) 5 0886 BOTTOM DETAIL 0887_A.
PAL000 & PAL500. - PAL 000 Decal Group ( of ) SN 6-00000 and UP Item Part No. Part Description Qty. 09070 DECAL ALLMAND GOLD STANDARD 5 / 090465 PARTS & SERVICE DECAL 04880 DECAL WORDLESS HIGH VOLTAGE 4 0880 DECAL OPERATION PAL 000 & 500 5 0886 DECAL WEIGHTS PAL 000 & 500.
. - PAL 000 Decal Group ( of ) SN 6-00000 and UP 4 7 080 7 4 5 50Hz 0V 4.5A 0884 080 6 4 075 MAST RIGHT DETAIL 7 0887_A FRONT DETAIL MAST RIGHT DETAIL.
PAL000 & PAL500. - PAL 000 Decal Group ( of ) SN 6-00000 and UP Item Part No. Part Description Qty. 075 CAUTION WINCH WORDLESS ARTWORK 0905 RESTART DECAL 080 DECAL LAMP WARNING WORDLESS 4 080 DECAL ON-OFF WORDLESS 5 0854 DECAL 50Hz 6 0885 DECAL PAL 000 7 0884 DECAL 50Hz ELECTRICAL SPECIFICATIONS.
. - PAL 500 Decal Group ( of ) SN 04-00000 and UP LIGHT BAR DETAIL TOP DETAIL 5 4 DANGER Entering electrical compartment while equipment is running will result in death or serious injury. Always shut down equipment before entering electrical compartment. 075 6 lb (7 kg) 7 lb ( kg) 0 lb (4 kg) 9 lb (04 kg) 60 lb (7 kg) 5 0886 BOTTOM DETAIL 0888_A.
PAL000 & PAL500. - PAL 500 Decal Group ( of ) SN 04-00000 and UP Item Part No. Part Description Qty. 09070 DECAL ALLMAND GOLD STANDARD 5 / 090465 PARTS & SERVICE DECAL 075 HAZARDOUS VOLTAGE DANGER ARTWORK 4 0880 DECAL OPERATION PAL 000 & 500 5 0886 DECAL WEIGHTS PAL 000 & 500.
. - PAL 500 Decal Group ( of ) SN 04-00000 and UP 4 6 WARNING Handling light fixtures when hot could result in death or serious injury. Always keep clear of light fixtures when illuminated or hot. WARNING Looking at illuminated light fixtures could result in serious injury. Never look directly at illuminated light fixtures. 0804 5 CAUTION Snow and ice could cause uncontrolled condition in winch that could result in minor to moderate injury. Always check to make sure pawl engages gear, and apply silicone to winch as needed. 0694 6 4 60Hz 0V 0A 4 088 080 MAST RIGHT DETAIL 6 0888_A FRONT DETAIL MAST RIGHT DETAIL.
PAL000 & PAL500. - PAL 500 Decal Group ( of ) SN 04-00000 and UP Item Part No. Part Description Qty. 0694 CAUTION WINCH ICY CONDITIONS DECAL 0905 RESTART DECAL 0804 DECAL WARNING DO NOT LOOK 4 080 DECAL ON-OFF WORDLESS 5 0886 DECAL PAL 500 6 088 DECAL 60Hz ELECTRICAL SPECIFICATIONS.
4. - PAL 000 50Hz Base Schematic ( of ) 6A 50V SCHUKO MALE PLUG WHITE 4 AWG BLACK 4 AWG 5 AMP DPST LIGHT # PORT LEVER 000W LOCK BALLAST BLACK 0V TAP 4 AWG WHITE 4 AWG PORT LEVER LOCK COM COM PORT LEVER LOCK 6 µf 540V CAPACITOR CAP LAMP 0V TAP - NOT USED 0V TAP - NOT USED SN 6-00000 and UP BLACK WHITE CONNECTS TO 000W LAMP QUICK DISCONNECT 08795_A 4.
PAL000 & PAL500 4. - PAL 000 50Hz Base Schematic ( of ) 6A 50V SCHUKO MALE PLUG WHITE 4 AWG BLACK 4 AWG 5 AMP DPST LIGHT # PORT LEVER 000W LOCK BALLAST BLACK 0V TAP 4 AWG WHITE 4 AWG PORT LEVER LOCK COM COM PORT LEVER LOCK 6 µf 540V CAPACITOR CAP LAMP 0V TAP - NOT USED 0V TAP - NOT USED SN 6-00000 and UP BLACK WHITE CONNECTS TO 000W LAMP QUICK DISCONNECT 08795_A 4.
4. - PAL 50 60Hz Base Schematic ( of ) 0V MALE PLUG BLACK 5 AMP ON / OFF SWITCH WHITE LIGHT # 50W METAL HALIDE LAMP TRANSFORMER BALLAST 40V TAP (NOT USED) 0V TAP COM COM 5 PORT LEVER LOCK CAP LAMP 8 µf +/-% 55V CAPACITOR BLACK SN 04-00000 and UP WHITE CONNECTS TO 50W LAMP QUICK DISCONNECT 0879_A 4.
PAL000 & PAL500 4. - PAL 50 60Hz Base Schematic ( of ) 0V MALE PLUG BLACK 5 AMP ON / OFF SWITCH WHITE LIGHT # 50W METAL HALIDE LAMP TRANSFORMER BALLAST 40V TAP (NOT USED) 0V TAP COM COM 5 PORT LEVER LOCK CAP LAMP 8 µf +/-% 55V CAPACITOR BLACK SN 04-00000 and UP WHITE CONNECTS TO 50W LAMP QUICK DISCONNECT 0879_A 4.
BRIGHTER. WARMER. SAFER. Allmand Bros., Inc. 50 West 4th Avenue Holdrege, NE 68949 phone: (08) 995-4495 toll free: (800) 56-7 fax: (08) 995-5887 www.allmand.com TM Reliability, performance, and integrity since 98-067