ENGINE CONTROL SYSTEM Recommended Tools ENGINE CONTROL SYSTEM 021 023FY01 0907020010 Moulding Remover ECM(1NZFXE) 0908200040 TOYOTA Electrical Tester SFI SYSTEM(1NZFXE) (0908300150) Test Lead Set SFI SYSTEM(1NZFXE) ENGINE COOLANT TEMPERATURE SENSOR(1NZFXE) Deep socket wrench 19 mm Ohmmeter Radiator cap tester Service wire harness 2004 Prius Preliminary Release (RM1075U) 60
022 FUEL FUEL SST 023FX01 0926841047 Injection Measuring Tool Set FUEL SYSTEM(1NZFXE) (0926841110) Adaptor FUEL SYSTEM(1NZFXE) (0926841300) Clamp FUEL SYSTEM(1NZFXE) (9533608070) Hose FUEL SYSTEM(1NZFXE) 0926845014 EFI Fuel Pressure Gauge FUEL SYSTEM(1NZFXE) (0926841200) Gauge FUEL SYSTEM(1NZFXE) (0926841220) Hose FUEL SYSTEM(1NZFXE) (0926841250) T Joint FUEL SYSTEM(1NZFXE) 0984230080 Wire H EFI Inspection FUEL SYSTEM(1NZFXE) Recommended Tools 0908200040 TOYOTA Electrical Tester FUEL SYSTEM(1NZFXE) (0908300150) Test Lead Set FUEL SYSTEM(1NZFXE) Clip Cutter knife 2004 Prius Preliminary Release (RM1075U) 61
FUEL 023 Graduated cylinder Ohmmeter Plasticfaced hammer Service wire harness Stop watch Vernier calipers Vinyl bag Voltmeter Wire brush Wooden block SSM 0882600080 Seal Packing Black or equivalent (FIPG) FUEL INJECTOR (1NZFXE) 2004 Prius Preliminary Release (RM1075U) 62
024 EMISSION CONTROL SST EMISSION CONTROL 023EY01 0922400010 O2 Sensor Wrench AIRFUEL RATIO SENSOR (1NZFXE) HEATED OXYGEN SENSOR (1NZFXE) Recommended Tools 0904200010 Torx Socket T30 AIRFUEL RATIO SENSOR (1NZFXE) 0908200040 TOYOTA Electrical Tester AIRFUEL RATIO SENSOR (1NZFXE) EMISSION CONTROL SYSTEM (1NZFXE) (0908300150) Test Lead Set AIRFUEL RATIO SENSOR (1NZFXE) EMISSION CONTROL SYSTEM (1NZFXE) Handheld vacuum pump Hose Ohmmeter Service wire harness Vernier calipers Voltmeter 2004 Prius Preliminary Release (RM1075U) 63
ENGINE MECHANICAL SST ENGINE MECHANICAL 025 023GG01 0901138121 12 mm Socket Wrench for 12 Pointed Head CYLINDER BLOCK (1NZFXE) 0902338400 Union Nut Wrench 14mm PARTIAL ENGINE (1NZFXE) CAMSHAFT(1NZFXE) VALVE CLEARANCE(1NZFXE) 0903200100 Oil Pan Seal Cutter PARTIAL ENGINE (1NZFXE) 0920110000 Valve Guide Bushing Remover & Replacer Set CYLINDER HEAD (1NZFXE) (0920101050) Valve Guide Bushing Remover & Replacer 5 CYLINDER HEAD (1NZFXE) 0920141020 Valve Stem Oil Seal Replacer CYLINDER HEAD (1NZFXE) 0920270020 Valve Spring Compressor CYLINDER HEAD (1NZFXE) (0920200010) Attachment CYLINDER HEAD (1NZFXE) (0920201010) Arm CYLINDER HEAD (1NZFXE) (0920201020) Set Bolt CYLINDER HEAD (1NZFXE) 0920516010 Cylinder Head Bolt Wrench CYLINDER BLOCK (1NZFXE) 0921358013 Crankshaft Pully Holding Tool OIL PUMP SEAL(1NZFXE) ENGINE REAR OIL SEAL(1NZFXE) PARTIAL ENGINE (1NZFXE) 2004 Prius Preliminary Release (RM1075U) 64
026 ENGINE MECHANICAL (9111150845) Bolt OIL PUMP SEAL(1NZFXE) ENGINE REAR OIL SEAL(1NZFXE) PARTIAL ENGINE (1NZFXE) 0922125026 Piston Pin Remover & Replacer CYLINDER BLOCK (1NZFXE) (0922100021) Body CYLINDER BLOCK (1NZFXE) (0922100030) Spring CYLINDER BLOCK (1NZFXE) (0922100061) Bushing C CYLINDER BLOCK (1NZFXE) (0922100090) Guide C CYLINDER BLOCK (1NZFXE) (0922100100) Guide D CYLINDER BLOCK (1NZFXE) 0922322010 Crankshaft Front Oil Seal Replacer OIL PUMP SEAL(1NZFXE) 0922356010 Crankshaft Rear Oil Seal Replacer ENGINE REAR OIL SEAL(1NZFXE) PARTIAL ENGINE (1NZFXE) 0922806501 Oil Filter Wrench PARTIAL ENGINE (1NZFXE) 0930100210 Clutch Guide Tool ENGINE REAR OIL SEAL(1NZFXE) PARTIAL ENGINE (1NZFXE) 0933000021 Companion Flange Holding Tool OIL PUMP SEAL(1NZFXE) ENGINE REAR OIL SEAL(1NZFXE) PARTIAL ENGINE (1NZFXE) 0984318030 Tachopulse Pickup Wire No.2 ENGINE(1NZFXE) 2004 Prius Preliminary Release (RM1075U) 65
ENGINE MECHANICAL 027 0984318040 Diagnosis Check Wire No.2 ENGINE(1NZFXE) 0995050013 Puller C Set OIL PUMP SEAL(1NZFXE) PARTIAL ENGINE (1NZFXE) (0995105010) Hanger 150 OIL PUMP SEAL(1NZFXE) PARTIAL ENGINE (1NZFXE) (0995205010) Slide Arm OIL PUMP SEAL(1NZFXE) PARTIAL ENGINE (1NZFXE) (0995305020) Center Bolt 150 OIL PUMP SEAL(1NZFXE) PARTIAL ENGINE (1NZFXE) (0995405021) Claw No.2 OIL PUMP SEAL(1NZFXE) PARTIAL ENGINE (1NZFXE) 0995060010 Replacer Set PARTIAL ENGINE (1NZFXE) CHAIN SUB(1NZFXE) (0995100250) Replacer 25 PARTIAL ENGINE (1NZFXE) CHAIN SUB(1NZFXE) (0995100380) Replacer 38 PARTIAL ENGINE (1NZFXE) CHAIN SUB(1NZFXE) (0995206010) Adapter PARTIAL ENGINE (1NZFXE) CHAIN SUB(1NZFXE) 0995070010 Handle Set CYLINDER HEAD (1NZFXE) PARTIAL ENGINE (1NZFXE) CHAIN SUB(1NZFXE) (0995107100) Handle 100 CYLINDER HEAD (1NZFXE) PARTIAL ENGINE (1NZFXE) CHAIN SUB(1NZFXE) 0996010010 Variable Pin Wrench Set PARTIAL ENGINE (1NZFXE) 2004 Prius Preliminary Release (RM1075U) 66
028 ENGINE MECHANICAL (0996201000) Variable Pin Wrench Arm Assy PARTIAL ENGINE (1NZFXE) (0996300600) Pin 6 PARTIAL ENGINE (1NZFXE) (0996301000) Pin 10 PARTIAL ENGINE (1NZFXE) Recommended Tools (0904320060) Socket Hexagon Wrench 6 PARTIAL ENGINE (1NZFXE) CAMSHAFT(1NZFXE) (0904320080) Socket Hexagon Wrench 8 CYLINDER HEAD (1NZFXE) PARTIAL ENGINE (1NZFXE) CAMSHAFT(1NZFXE) VALVE CLEARANCE(1NZFXE) (0904320100) Socket Hexagon Wrench 10 CYLINDER HEAD (1NZFXE) (0904320120) Socket Hexagon Wrench 12 PARTIAL ENGINE (1NZFXE) 0904350080 Bihexagon Wrench 8 mm CYLINDER HEAD GASKET(1NZFXE) PARTIAL ENGINE (1NZFXE) 0909004020 Engine Sling Device PARTIAL ENGINE (1NZFXE) SSM 0882600080 Seal Packing Black or equivalent (FIPG) 0882600100 Seal Packing 1282B, THREE BOND 1282B or equivalent (FIPG) PARTIAL ENGINE (1NZFXE) CHAIN SUB(1NZFXE) CAMSHAFT(1NZFXE) VALVE CLEARANCE(1NZFXE) PARTIAL ENGINE (1NZFXE) CHAIN SUB(1NZFXE) 0883300070 Adhesive 1324, THREE BOND 1324 or equivalent ENGINE REAR OIL SEAL(1NZFXE) PARTIAL ENGINE (1NZFXE) CAMSHAFT(1NZFXE) VALVE CLEARANCE(1NZFXE) 2004 Prius Preliminary Release (RM1075U) 67
ENGINE MECHANICAL 029 Alignment tester Angle gauge Bar (width 2 3 mm) Belt tennsion gauge Caliper gauge Chain Block CO/HC meter Compression gauge Connecting rod aligner Cylinder gauge Dial indicator with magnetic base Feeler gauge Heater Micrometer OBD II scan tool Piston ring compressor Piston ring expander Plastic Hammer Plastigage Precision straight edge Radiator cap tester Reamer Slide calipers Spring tension gauge Spring tester Steel square Sundpaper (#400) Tachometer Timing light Tire pressure gauge Toein gauge Universal engine lifter Valve seat cutter Vblock Vernier calipers Wooden block 2004 Prius Preliminary Release (RM1075U) 68
0210 EXHAUST EXHAUST SST 023DL01 0922400010 O2 Sensor Wrench EXHAUST PIPE (1NZFXE) Plasticfaced hammer Vernier calipers Wooden block 2004 Prius Preliminary Release (RM1075U) 69
COOLING 0211 COOLING SST 023GH01 0981733190 Sensor Socket Wrench NO.2 RADIATOR (1NZFXE) 0996010010 Variable Pin Wrench Set WATER PUMP (1NZFXE) (0996201000) Variable Pin Wrench Arm Assy WATER PUMP (1NZFXE) (0996300600) Pin 6 WATER PUMP (1NZFXE) Recommended Tools (0904320060) Socket Hexagon Wrench 6 FAN(1NZFXE) ENGINE COOLANT(1NZFXE) Belt tension gauge Ohmmeter Heater Radiator cap tester Slide calipers Thermometer Wooden block Coolant Engine coolant Item Capacity Classification Toyota Super Long Life Coolant or similar high 8.6 liters (9.1 US qts, 7.6 lmp. qts) quality ethylene glycol based nonsilicate, non amine, nonnitrite, and nonborate coolant with longlife hybrid organic acid technology 2004 Prius Preliminary Release (RM1075U) 70
0212 LUBRICATION LUBRICATION SST 023GI01 0921358013 Crankshaft Pully Holding Tool OIL PUMP (1NZFXE) (9111150845) Bolt OIL PUMP (1NZFXE) 0922806501 Oil Filter Wrench OIL FILTER SUB(1NZFXE) 0933000021 Companion Flange Holding Tool OIL PUMP (1NZFXE) 0995050013 Puller C Set OIL PUMP (1NZFXE) (0995105010) Hanger 150 OIL PUMP (1NZFXE) (0995205010) Slide Arm OIL PUMP (1NZFXE) (0995305020) Center Bolt 150 OIL PUMP (1NZFXE) (0995405021) Claw No.2 OIL PUMP (1NZFXE) 0995060010 Replacer Set OIL PUMP (1NZFXE) (0995100250) Replacer 25 OIL PUMP (1NZFXE) (0995100380) Replacer 38 OIL PUMP (1NZFXE) 2004 Prius Preliminary Release (RM1075U) 71
LUBRICATION 0213 (0995206010) Adapter OIL PUMP (1NZFXE) 0995070010 Handle Set OIL PUMP (1NZFXE) (0995107100) Handle 100 OIL PUMP (1NZFXE) 0996010010 Variable Pin Wrench Set OIL PUMP (1NZFXE) (0996201000) Variable Pin Wrench Arm Assy OIL PUMP (1NZFXE) (0996300600) Pin 6 OIL PUMP (1NZFXE) SSM 0882600080 Seal Packing Black or equivalent (FIPG) OIL PUMP (1NZFXE) 0882600100 Seal Packing 1282B, THREE BOND 1282B or equivalent (FIPG) OIL PUMP (1NZFXE) Belt tension gauge Feeler gauge Precision straight edge Radiator cap tester Wooden block Lubricant Oil grade Drain and refill Item Capacity Classification API grade SL, EnergyConserving or ILSAC, multigrade engine oil w/ oil filter change w/o oil filter change 3.7 liters (3.9 US qts, 3.3 lmp. qts) 3.4 liters (3.6 US qts, 3.0 lmp. qts) Dry fill 4.1 liters (4.3 US qts, 3.6 lmp. qts) 2004 Prius Preliminary Release (RM1075U) 72
0214 IGNITION Recommended Tools IGNITION 023FW01 0904200010 Torx Socket T30 CAMSHAFT POSITION SENSOR (1NZFXE) 0908200040 TOYOTA Electrical Tester IGNITION SYSTEM(1NZFXE) CAMSHAFT POSITION SENSOR (1NZFXE) (0908300150) Test Lead Set IGNITION SYSTEM(1NZFXE) CAMSHAFT POSITION SENSOR (1NZFXE) 0920000010 Engine Adjust Kit IGNITION SYSTEM(1NZFXE) (0985700031) Spark Plug Gap Gauge IGNITION SYSTEM(1NZFXE) Ohmmeter Spark plug cleaner Stop watch Voltmeter 2004 Prius Preliminary Release (RM1075U) 73
STARTING & CHARGING 0215 STARTING & CHARGING 023DJ01 2004 Prius Preliminary Release (RM1075U) 74
0216 HYBRID CONTROL SYSTEM HYBRID CONTROL SYSTEM Recomended Tools 023C701 0904200010 Torx Socket T30 W/CONVERTER INVERTER Stopwatch Ohmmeter Radeator cap tester Thermometer Voltmeter 2004 Prius Preliminary Release (RM1075U) 75
HYBRID TRANSAXLE SST HYBRID TRANSAXLE 0217 023DY01 0930800010 Oil Seal Puller HYBRID VEHICLE TRANSAXLE HYBRID VEHICLE TRANSAXLE TYPE T OIL SEAL 0935032014 TOYOTA Automatic Transmission Tool Set HYBRID VEHICLE TRANSAXLE HYBRID VEHICLE TRANSAXLE TYPE T OIL SEAL (0935132130) Handle HYBRID VEHICLE TRANSAXLE HYBRID VEHICLE TRANSAXLE TYPE T OIL SEAL (0935132150) Oil Seal Replacer HYBRID VEHICLE TRANSAXLE HYBRID VEHICLE TRANSAXLE TYPE T OIL SEAL 0952001010 Drive Shaft Remover Attachment HYBRID VEHICLE TRANSAXLE HYBRID VEHICLE TRANSAXLE TYPE T OIL SEAL 0952024010 Differential Side Gear Shaft Puller HYBRID VEHICLE TRANSAXLE HYBRID VEHICLE TRANSAXLE TYPE T OIL SEAL (0952032040) Shocker Set HYBRID VEHICLE TRANSAXLE HYBRID VEHICLE TRANSAXLE TYPE T OIL SEAL 0952710011 Rear Axle Shaft Bearing Remover DIFFERENTIAL DRIVE PINION 0956432011 Differential Preload Adaptor HYBRID VEHICLE TRANSAXLE 0960806041 Front Hub Inner Bearing Cone Replacer DIFFERENTIAL DRIVE PINION 0961230012 Steering Worm Bearing Puller HYBRID VEHICLE TRANSAXLE 0967000010 Front Crossmember Guide Tool HYBRID VEHICLE TRANSAXLE 2004 Prius Preliminary Release (RM1075U) 76
0218 HYBRID TRANSAXLE 0971022021 Front Suspension Bushing Tool Set DIFFERENTIAL CASE (0971001031) Upper Arm Bushing Replacer DIFFERENTIAL CASE 0995000020 Bearing Remover SPROCKET DRIVEN & COUNTER DRIVE GEAR DIFFERENTIAL DRIVE PINION 0995040011 Puller B Set DIFFERENTIAL CASE (0995104010) Hanger 150 DIFFERENTIAL CASE (0995204010) Slide Arm DIFFERENTIAL CASE (0995304020) Center Bolt 150 DIFFERENTIAL CASE (0995404010) Arm 25 DIFFERENTIAL CASE (0995504061) Claw No.6 DIFFERENTIAL CASE (0995804010) Holder (J) DIFFERENTIAL CASE 0995060010 Replacer Set SPROCKET DRIVEN & COUNTER DRIVE GEAR DIFFERENTIAL DRIVE PINION DIFFERENTIAL CASE (0995100330) Replacer 33 SPROCKET DRIVEN & COUNTER DRIVE GEAR (0995100360) Replacer 36 DIFFERENTIAL DRIVE PINION 2004 Prius Preliminary Release (RM1075U) 77
HYBRID TRANSAXLE 0219 (0995100370) Replacer 37 DIFFERENTIAL DRIVE PINION DIFFERENTIAL CASE (0995100460) Replacer 46 SPROCKET DRIVEN & COUNTER DRIVE GEAR 0995060020 Replacer Set No.2 HYBRID VEHICLE TRANSAXLE (0995100680) Replacer 68 HYBRID VEHICLE TRANSAXLE 0995070010 Handle Set HYBRID VEHICLE TRANSAXLE HYBRID VEHICLE TRANSAXLE TYPE T OIL SEAL SPROCKET DRIVEN & COUNTER DRIVE GEAR DIFFERENTIAL DRIVE PINION DIFFERENTIAL CASE (0995107100) Handle 100 HYBRID VEHICLE TRANSAXLE SPROCKET DRIVEN & COUNTER DRIVE GEAR DIFFERENTIAL DRIVE PINION DIFFERENTIAL CASE (0995107200) Handle 200 HYBRID VEHICLE TRANSAXLE TYPE T OIL SEAL 0999200095 Automatic Transmission Oil Pressure Gauge Set HYBRID TRANSAXLE SYSTEM (0999200112) Adaptor A HYBRID TRANSAXLE SYSTEM (0999200271) Gauge Assy HYBRID TRANSAXLE SYSTEM Recomended Tools 0903100040 Pin Punch. DIFFERENTIAL CASE 0909004020 Engine Sling Device HYBRID VEHICLE TRANSAXLE 2004 Prius Preliminary Release (RM1075U) 78
0220 HYBRID TRANSAXLE 0992412411 Deep Socket Wrench 41 DIFFERENTIAL DRIVE PINION SSM 0883300080 Adhesive 1344 THREE BOND 1344 LOCTITE 242 or equivalent HYBRID VEHICLE TRANSAXLE Straight edge Vernier calipers Dial indicator or dial indicator with magnetic base Punch Lubricant Torque converter Torque converter Drive plate Hybrid transaxle oil 3.8 liter (4.0 US qts, 3.3 Imp.qts) ATF WS 2004 Prius Preliminary Release (RM1075U) 79
FRONT SUSPENSION SST FRONT SUSPENSION 0221 0238O01 0952001010 Drive Shaft Remover Attachment FRONT SUSPENSION ARM SUB LOWER NO.1 LH 0952024010 Differential Side Gear Shaft Puller FRONT SUSPENSION ARM SUB LOWER NO.1 LH (0952032040) Shocker Set FRONT SUSPENSION ARM SUB LOWER NO.1 LH 0960832010 Steering Knuckle Oil Seal Replacer LOWER BALL JOINT FRONT LH 0961136020 Tie Rod End Puller LOWER BALL JOINT FRONT LH 0962800011 Ball Joint Puller LOWER BALL JOINT FRONT LH FRONT SUSPENSION ARM SUB LOWER NO.1 LH STABILIZER BAR FRONT 0962862011 Boll Joint Puller LOWER BALL JOINT FRONT LH STABILIZER BAR FRONT 0972730021 Coil Spring Compressor FRONT SHOCK ABSORBER WITH COIL SPRING (0972700010) Bolt Set FRONT SHOCK ABSORBER WITH COIL SPRING (0972700021) Arm Set FRONT SHOCK ABSORBER WITH COIL SPRING (0972700031) Compressor FRONT SHOCK ABSORBER WITH COIL SPRING 0972922031 Front Spring Upper Seat Holder FRONT SHOCK ABSORBER WITH COIL SPRING 2004 Prius Preliminary Release (RM1075U) 80
0222 FRONT SUSPENSION 0993000010 Drive Shaft Nut Chisel LOWER BALL JOINT FRONT LH FRONT SUSPENSION ARM SUB LOWER NO.1 LH 0995070010 Handle Set LOWER BALL JOINT FRONT LH (0995107150) Handle 150 LOWER BALL JOINT FRONT LH Recomended Tools 0901112301 Socket Wrench 30 mm LOWER BALL JOINT FRONT LH FRONT SUSPENSION ARM SUB LOWER NO.1 LH 0904000011 Hexagon Wrench Set FRONT SUSPENSION ARM SUB LOWER NO.1 LH FRONT SHOCK ABSORBER WITH COIL SPRING STABILIZER BAR FRONT (0904320060) Socket Hexagon Wrench 6 FRONT SUSPENSION ARM SUB LOWER NO.1 LH FRONT SHOCK ABSORBER WITH COIL SPRING STABILIZER BAR FRONT Dial indicator with magnetic base Drill (Safety equipment: epotective goggles, etc.) Tire pressure gauge Alignment tester Toein gauge Cambercasterkingpin gauge Angle gauge Slide Calipers Shock absorder disposal 2004 Prius Preliminary Release (RM1075U) 81
REAR SUSPENSION 0223 REAR SUSPENSION SST 023HJ01 0902300100 Union Nut Wrench 10 mm REAR AXLE BEAM 0971004101 Base REAR AXLE BEAM 0972730021 Coil Spring Compressor REAR SHOCK ABSORBER WITH COIL SPRING (0972700010) Bolt Set REAR SHOCK ABSORBER WITH COIL SPRING (0972700021) Arm Set REAR SHOCK ABSORBER WITH COIL SPRING (0972700031) Compressor REAR SHOCK ABSORBER WITH COIL SPRING 0995040011 Puller B Set REAR AXLE BEAM (0995104020) Hanger 200 REAR AXLE BEAM (0995204010) Slide Arm REAR AXLE BEAM (0995304030) Center Bolt 200 REAR AXLE BEAM (0995404020) Arm 100 REAR AXLE BEAM (0995504051) Claw No.5 REAR AXLE BEAM 2004 Prius Preliminary Release (RM1075U) 82
0224 REAR SUSPENSION (0995704010) Attachment REAR AXLE BEAM (0995804011) Holder REAR AXLE BEAM 0995060010 Replacer Set REAR AXLE BEAM (0995100620) Replacer 62 REAR AXLE BEAM (0995100630) Replacer 63 REAR AXLE BEAM Recomended Tools 0904000011 Hexagon Wrench Set REAR SHOCK ABSORBER WITH COIL SPRING (0904320060) Socket Hexagon Wrench 6 REAR SHOCK ABSORBER WITH COIL SPRING Dial indicator with magnetic base Wheel balancer Tire pressure gauge Alignment tester Toein gauge Cambercasterkingpin gauge Drill (Safety equipment: protective goggles, etc.) Shock absorber disposal 2004 Prius Preliminary Release (RM1075U) 83
TIRE & WHEEL 0225 TIRE & WHEEL 0238N01 Tire pressure gauge Dial indicator with magnetic base Wheel balancer 2004 Prius Preliminary Release (RM1075U) 84
0226 DRIVE SHAFT / PROPELLER SHAFT SST DRIVE SHAFT / PROPELLER SHAFT 023EU01 0924000020 Wire Gauge Set FRONT DRIVE SHAFT 0952001010 Drive Shaft Remover Attachment FRONT DRIVE SHAFT 0952024010 Differential Side Gear Shaft Puller FRONT DRIVE SHAFT (0952032040) Shocker Set FRONT DRIVE SHAFT 0952124010 Rear Axle Shaft Puller FRONT DRIVE SHAFT 0952710011 Rear Axle Shaft Bearing Remover FRONT DRIVE SHAFT 0960816042 Front Hub Bearing Adjusting Tool FRONT DRIVE SHAFT (0960802021) Bolt & Nut FRONT DRIVE SHAFT (0960802041) Retainer FRONT DRIVE SHAFT 0960832010 Steering Knuckle Oil Seal Replacer FRONT AXLE HUB SUB LH 0961136020 Tie Rod End Puller FRONT AXLE HUB SUB LH 0962800011 Ball Joint Puller FRONT DRIVE SHAFT FRONT AXLE HUB SUB LH 2004 Prius Preliminary Release (RM1075U) 85
DRIVE SHAFT / PROPELLER SHAFT 0227 0962810011 Ball Joint Puller REAR AXLE LH HUB BOLT FRONT AXLE LH HUB BOLT 0962862011 Boll Joint Puller FRONT AXLE HUB SUB LH 0993000010 Drive Shaft Nut Chisel FRONT DRIVE SHAFT FRONT AXLE HUB SUB LH 0995000020 Bearing Remover FRONT DRIVE SHAFT 0995060020 Replacer Set No.2 FRONT AXLE HUB SUB LH (0995100720) Replacer 72 FRONT AXLE HUB SUB LH 0995070010 Handle Set FRONT AXLE HUB SUB LH (0995107150) Handle 150 FRONT AXLE HUB SUB LH Recomended Tools 0901112301 Socket Wrench 30 mm FRONT DRIVE SHAFT FRONT AXLE HUB SUB LH 0990500012 Snap Ring No.1 Expander FRONT DRIVE SHAFT Dial indicator with magnetic base Alingment tester Toein gauge Angle gauge Lubricant Item Capacity Front drive shaft Outboard joint grease Inboard joint grease 125 to 135 g (4.9 to 5.3 oz.) 125 to 135 g (4.9 to 5.3 oz.) 2004 Prius Preliminary Release (RM1075U) 86
0228 BRAKE SST BRAKE 023GQ01 0902300100 Union Nut Wrench 10 mm REAR DRUM BRAKE BRAKE MASTER CYLINDER SUB BRAKE ACTUATOR 0921476011 Crankshaft Pulley Replacer SPEED SENSOR REAR LH 0952000031 Rear Axle Shaft Puller SPEED SENSOR REAR LH (0952000040) Shocker SPEED SENSOR REAR LH 0952100020 Drive Shaft Boot Clamping Tool SPEED SENSOR REAR LH 0970330011 Tool Set, Brake Shoe Return Spring REAR DRUM BRAKE 0971800010 Shoe Hold Down Spring Driver REAR DRUM BRAKE 0995000020 Bearing Remover SPEED SENSOR REAR LH 0995050013 Puller C Set SKID CONTROL ECU STEERING SENSOR (0995105010) Hanger 150 SKID CONTROL ECU STEERING SENSOR (0995205010) Slide Arm SKID CONTROL ECU STEERING SENSOR (0995305020) Center Bolt 150 SKID CONTROL ECU STEERING SENSOR 2004 Prius Preliminary Release (RM1075U) 87
BRAKE 0229 (0995405021) Claw No.2 SKID CONTROL ECU STEERING SENSOR Recomended Tools 0904200010 Torx Socket T30 BRAKE MASTER CYLINDER SUB BRAKE ACTUATOR SKID CONTROL ECU STEERING SENSOR (0906020010) Socket Wrench SKID CONTROL ECU STEERING SENSOR Stopwatch Dial indicator Radiator cap tester Voltmeter Dial indicator with magnetic base Tire pressure gauge Alignment tester Toein gauge Slide calipers Cambercasterkingpin gauge Wheel balancer Drill Lubricant Item Capacity Classification Brake fluid SAE J1703 or FMVSS No. 116 DOT3 2004 Prius Preliminary Release (RM1075U) 88
0230 PARKING BRAKE SST PARKING BRAKE 0237X01 0711058060 Air Conditioner Service Tool Set PARKING BRAKE CABLE NO.1 PARKING BRAKE CONTROL PEDAL (0711758060) Refrigerant Drain Service Valve PARKING BRAKE CABLE NO.1 PARKING BRAKE CONTROL PEDAL (0711758070) TJoint PARKING BRAKE CABLE NO.1 PARKING BRAKE CONTROL PEDAL (0711758080) Quick Disconnect Adapter PARKING BRAKE CABLE NO.1 PARKING BRAKE CONTROL PEDAL (0711758090) Quick Disconnect Adapter PARKING BRAKE CABLE NO.1 PARKING BRAKE CONTROL PEDAL (0711778050) Refrigerant Charging Gauge PARKING BRAKE CABLE NO.1 PARKING BRAKE CONTROL PEDAL (0711788060) Refrigerant Charging Hose PARKING BRAKE CABLE NO.1 PARKING BRAKE CONTROL PEDAL (0711788070) Refrigerant Charging Hose PARKING BRAKE CABLE NO.1 PARKING BRAKE CONTROL PEDAL (0711788080) Refrigerant Charging Hose PARKING BRAKE CABLE NO.1 PARKING BRAKE CONTROL PEDAL 0970330010 Brake Shoe Return Spring Tool PARKING BRAKE CABLE NO.3 0971800010 Shoe Hold Down Spring Driver PARKING BRAKE CABLE NO.3 0987000015 A/C Quick Joint Puller No.1 PARKING BRAKE CABLE NO.1 PARKING BRAKE CONTROL PEDAL 2004 Prius Preliminary Release (RM1075U) 89
PARKING BRAKE 0231 0987000025 A/C Quick Joint Puller No.2 PARKING BRAKE CABLE NO.1 PARKING BRAKE CONTROL PEDAL 0995050013 Puller C Set PARKING BRAKE CABLE NO.1 PARKING BRAKE CONTROL PEDAL (0995105010) Hanger 150 PARKING BRAKE CABLE NO.1 PARKING BRAKE CONTROL PEDAL (0995205010) Slide Arm PARKING BRAKE CABLE NO.1 PARKING BRAKE CONTROL PEDAL (0995305020) Center Bolt 150 PARKING BRAKE CABLE NO.1 PARKING BRAKE CONTROL PEDAL (0995405021) Claw No.2 PARKING BRAKE CABLE NO.1 PARKING BRAKE CONTROL PEDAL Recomended Tools 0904200010 Torx Socket T30 PARKING BRAKE CABLE NO.1 PARKING BRAKE CONTROL PEDAL 9541600140 Gas Leak Detector (Halogen Leak Detector) (DENSO Part No.) PARKING BRAKE CABLE NO.1 PARKING BRAKE CONTROL PEDAL 2004 Prius Preliminary Release (RM1075U) 90
0232 STEERING COLUMN STEERING COLUMN SST 0237Y01 0961600011 Steering Worm Bearing Adjusting Socket STEERING COLUMN 0995050013 Puller C Set STEERING COLUMN (0995105010) Hanger 150 STEERING COLUMN (0995205010) Slide Arm STEERING COLUMN (0995305020) Center Bolt 150 STEERING COLUMN (0995405021) Claw No.2 STEERING COLUMN Recomended Tools 0902500010 Torque Wrench (30 kgfcm) STEERING COLUMN 0904200010 Torx Socket T30 STEERING COLUMN EQUIPMENT 2004 Prius Preliminary Release (RM1075U) 91
POWER STEERING 0233 POWER STEERING SST 023DW01 0952124010 Rear Axle Shaft Puller STEERING GEAR 0961200012 Rack & Pinion Steering Rack Housing Stand STEERING GEAR 0961600011 Steering Worm Bearing Adjusting Socket STEERING GEAR 0962800011 Ball Joint Puller STEERING GEAR 0992210010 Variable Open Wrench STEERING GEAR Recomended Tools 0902500010 Torque Wrench (30 kgfcm) STEERING GEAR 0904000011 Hexagon Wrench Set STEERING GEAR (0904320060) Socket Hexagon Wrench 6 STEERING GEAR 2004 Prius Preliminary Release (RM1075U) 92
0234 HEATER & AIR CONDITIONER SST HEATER & AIR CONDITIONER 023GS01 0711058060 Air Conditioner Service Tool Set REFRIGERANT AIR CONDITIONING RADIATOR W/RECEIVER CONDENSER ELECTRIC INVERTER COMPRESSOR (0711758060) Refrigerant Drain Service Valve REFRIGERANT AIR CONDITIONING RADIATOR W/RECEIVER CONDENSER ELECTRIC INVERTER COMPRESSOR (0711758070) TJoint REFRIGERANT AIR CONDITIONING RADIATOR W/RECEIVER CONDENSER ELECTRIC INVERTER COMPRESSOR (0711758080) Quick Disconnect Adapter REFRIGERANT AIR CONDITIONING RADIATOR W/RECEIVER CONDENSER ELECTRIC INVERTER COMPRESSOR (0711758090) Quick Disconnect Adapter REFRIGERANT AIR CONDITIONING RADIATOR W/RECEIVER CONDENSER ELECTRIC INVERTER COMPRESSOR (0711778050) Refrigerant Charging Gauge REFRIGERANT AIR CONDITIONING RADIATOR W/RECEIVER CONDENSER ELECTRIC INVERTER COMPRESSOR (0711788060) Refrigerant Charging Hose REFRIGERANT AIR CONDITIONING RADIATOR W/RECEIVER CONDENSER ELECTRIC INVERTER COMPRESSOR (0711788070) Refrigerant Charging Hose REFRIGERANT AIR CONDITIONING RADIATOR W/RECEIVER CONDENSER ELECTRIC INVERTER COMPRESSOR (0711788080) Refrigerant Charging Hose REFRIGERANT AIR CONDITIONING RADIATOR W/RECEIVER CONDENSER ELECTRIC INVERTER COMPRESSOR 2004 Prius Preliminary Release (RM1075U) 93
HEATER & AIR CONDITIONER 0235 0987000015 A/C Quick Joint Puller No.1 AIR CONDITIONING RADIATOR 0987000025 A/C Quick Joint Puller No.2 AIR CONDITIONING RADIATOR 0995050013 Puller C Set AIR CONDITIONING RADIATOR BLOWER (0995105010) Hanger 150 AIR CONDITIONING RADIATOR BLOWER (0995205010) Slide Arm AIR CONDITIONING RADIATOR BLOWER (0995305020) Center Bolt 150 AIR CONDITIONING RADIATOR BLOWER (0995405021) Claw No.2 AIR CONDITIONING RADIATOR BLOWER Recomended Tools 0904200010 Torx Socket T30 AIR CONDITIONING RADIATOR BLOWER (0904320060) Socket Hexagon Wrench 6 AIR CONDITIONING RADIATOR HEATER WATER PUMP (0906020010) Socket Wrench AIR CONDITIONING RADIATOR 9541600140 Gas Leak Detector (Halogen Leak Detector) (DENSO Part No.) REFRIGERANT AIR CONDITIONING RADIATOR W/RECEIVER CONDENSER ELECTRIC INVERTER COMPRESSOR 2004 Prius Preliminary Release (RM1075U) 94
0236 HEATER & AIR CONDITIONER Voltmeter Anmeter Ohmmeter Vinyl tape Hexagon wrench (4 mm) Gas leak detector Radiator cap tester Lubricant Item Capacity Classification Compressor oil NDOIL 11 or equivalent 2004 Prius Preliminary Release (RM1075U) 95
SUPPLEMENTAL RESTRAINT SYSTEM SST SUPPLEMENTAL RESTRAINT SYSTEM 0237 023E601 0908200700 SRS Airbag Deployment Tool HORN BUTTON CURTAIN SHIELD AIRBAG FRONT SEAT AIRBAG FRONT PASSENGER AIRBAG 0908200750 Airbag Deployment Wire Subharness No.3 FRONT SEAT AIRBAG 0908200780 Airbag Deployment Wire Subharness No.6 HORN BUTTON FRONT PASSENGER AIRBAG 0908200802 Airbag Deployment Wire SubHarness No. 8 HORN BUTTON CURTAIN SHIELD AIRBAG FRONT PASSENGER AIRBAG (0908210801) Wire A HORN BUTTON CURTAIN SHIELD AIRBAG FRONT PASSENGER AIRBAG (0908220801) Wire B CURTAIN SHIELD AIRBAG (0908230801) Wire C HORN BUTTON FRONT PASSENGER AIRBAG 0995050013 Puller C Set SPIRAL CABLE SUB (0995105010) Hanger 150 SPIRAL CABLE SUB (0995205010) Slide Arm SPIRAL CABLE SUB (0995305020) Center Bolt 150 SPIRAL CABLE SUB (0995405021) Claw No.2 SPIRAL CABLE SUB 2004 Prius Preliminary Release (RM1075U) 96
0238 Recomended Tools SUPPLEMENTAL RESTRAINT SYSTEM 0904200010 Torx Socket T30 HORN BUTTON SPIRAL CABLE SUB SEAT POSITION AIR BAG SENSOR Feeler gauge Bolt Length: 35.0 mm (1.378 in.) Pitch: 1.0 mm (0.039 in.) Diameter: 6.0 mm (0.236 in.) Tire Width: 185 mm (7.28 in.) Inner diameter: 360 mm (14.17 in.) Tire with disc wheel Width: 185 mm (7.28 in.) Inner diameter: 360 mm (14.17 in.) Plastic bag Airbag disposal Airbag disposal Airbag disposal Airbag disposal 2004 Prius Preliminary Release (RM1075U) 97
SEAT BELT 0239 SEAT BELT SST 023DT02 0908200700 SRS Airbag Deployment Tool FRONT SEAT BELT 0908200770 Airbag Deployment Wire Subharness No.5 FRONT SEAT BELT Recomended Tools 0908200040 TOYOTA Electrical Tester SEAT BELT WARNING SYSTEM 2004 Prius Preliminary Release (RM1075U) 98
0240 LIGHTING LIGHTING SST 023E001 0995050013 Puller C Set HEADLAMP DIMMER SWITCH (0995105010) Hanger 150 HEADLAMP DIMMER SWITCH (0995205010) Slide Arm HEADLAMP DIMMER SWITCH (0995305020) Center Bolt 150 HEADLAMP DIMMER SWITCH (0995405021) Claw No.2 HEADLAMP DIMMER SWITCH Recomended Tools 0904200010 Torx Socket T30 HEADLAMP DIMMER SWITCH 0908200040 TOYOTA Electrical Tester LIGHTING SYSTEM (0908300150) Test Lead Set LIGHTING SYSTEM 2004 Prius Preliminary Release (RM1075U) 99
WIPER & WASHER 0241 WIPER & WASHER SST 023EH01 0995050013 Puller C Set WINDSHIELD WIPER SWITCH (0995105010) Hanger 150 WINDSHIELD WIPER SWITCH (0995205010) Slide Arm WINDSHIELD WIPER SWITCH (0995305020) Center Bolt 150 WINDSHIELD WIPER SWITCH (0995405021) Claw No.2 WINDSHIELD WIPER SWITCH Recomended Tools 0904200010 Torx Socket T30 WINDSHIELD WIPER SWITCH 0908200040 TOYOTA Electrical Tester WIPER AND WASHER SYSTEM (0908300150) Test Lead Set WIPER AND WASHER SYSTEM 9506010010 TOYOTA 4way nozzle Tools WASHER NOZZLE Voltmeter Ohmmeter Vinyl tape Wire brush 2004 Prius Preliminary Release (RM1075U) 100
0242 AUDIO & VISUAL SYSTEM AUDIO & VISUAL SYSTEM Recomended Tools 023H001 0904200010 Torx Socket T30 STEERING PAD SWITCH LH STEERING PAD SWITCH RH 0905000032 Air Drill FRONT NO.1 SPEAKER REAR SPEAKER (0905000210) Chuck Set FRONT NO.1 SPEAKER REAR SPEAKER 0905020010 Air Riveter FRONT NO.1 SPEAKER REAR SPEAKER (0905002010) Dust Cap FRONT NO.1 SPEAKER REAR SPEAKER (0905002020) Nose Piece No.1 FRONT NO.1 SPEAKER REAR SPEAKER 0906060350 Revet Cutter FRONT NO.1 SPEAKER REAR SPEAKER 2004 Prius Preliminary Release (RM1075U) 101
WINDSHIELD/WINDOWGLASS/MIRROR Recomended Tools WINDSHIELD/WINDOWGLASS/MIRROR 0243 023ED01 0908200040 TOYOTA Electrical Tester POWER MIRROR CONTROL SYSTEM WINDOW DEFOGGER SYSTEM (0908300150) Test Lead Set WINDOW DEFOGGER SYSTEM POWER MIRROR CONTROL SYSTEM Knife Piano wire Plastic sheet Sealer gun Tape Wooden block or similar object SSM Windshield To avoid surface damage To avoid surface damage For tying both piano wire ends 0883300030 Three cement black or equivalent WINDSHIELD GLASS QUARTER WINDOW BACK DOOR GLASS BACK WINDOW FIX GLASS FRONT SIDE FIX WINDOW 0885000801 Windshield Glass Adhesive Set or equivalent WINDSHIELD GLASS QUARTER WINDOW BACK DOOR GLASS BACK WINDOW FIX GLASS FRONT SIDE FIX WINDOW 2004 Prius Preliminary Release (RM1075U) 102
0244 INSTRUMENT PANEL/METER SST INSTRUMENT PANEL/METER 023GT01 0995050013 Puller C Set INSTRUMENT PANEL SUB LOWER (0995105010) Hanger 150 INSTRUMENT PANEL SUB LOWER (0995205010) Slide Arm INSTRUMENT PANEL SUB LOWER (0995305020) Center Bolt 150 INSTRUMENT PANEL SUB LOWER (0995405021) Claw No.2 INSTRUMENT PANEL SUB LOWER Recomended Tools 0904200010 Torx Socket T30 INSTRUMENT PANEL SUB LOWER 0907020010 Moulding Remover INSTRUMENT PANEL SUB INSTRUMENT PANEL SUB LOWER TELLTALE LAMP Tape To avoid surface damage 2004 Prius Preliminary Release (RM1075U) 103
SEAT 0245 SEAT Recomended Tools 023HL01 0904200010 Torx Socket T30 FRONT SEAT 0920000010 Engine Adjust Kit FRONT SEAT Hog ring pliers Hog ring Tape To avoid surface damage 2004 Prius Preliminary Release (RM1075U) 104
0246 ENGINE HOOD/DOOR SST ENGINE HOOD/DOOR 023G501 0981200010 Door Hinge Set Bolt Wrench FRONT DOOR 0981200020 Door Hinge Set Bolt Wrench FRONT DOOR Recomended Tools 0904100020 Torx Driver T25 FRONT DOOR REAR DOOR 0904200010 Torx Socket T30 FRONT DOOR REAR DOOR 0904200020 Torx Socket T40 FRONT DOOR REAR DOOR BACK DOOR SSM 0883300070 Adhesive 1324, THREE BOND 1324 or equivalent FRONT DOOR REAR DOOR Plasticfaced hammer Tape To avoid surface damage 2004 Prius Preliminary Release (RM1075U) 105
EXTERIOR/INTERIOR TRIM EXTERIOR/INTERIOR TRIM 0247 023GC01 0907020010 Moulding Remover FRONT BUMPER REAR BUMPER ROOF HEADLINING FRONT DOOR BELT MOULDING REAR DOOR BELT MOULDING Adhesive tape Clip remover Knife Protective tape To avoid surface damage. To avoid surface damage. 2004 Prius Preliminary Release (RM1075U) 106
0248 HORN HORN Recomended Tools 023EE01 0908200040 TOYOTA Electrical Tester HORN SYSTEM (0908300150) Test Lead Set HORN SYSTEM 2004 Prius Preliminary Release (RM1075U) 107
CRUISE CONTROL 0249 CRUISE CONTROL Recomended Tools 023GU01 0904200010 Torx Socket T30 CRUISE CONTROL MAIN SWITCH 2004 Prius Preliminary Release (RM1075U) 108