MODEL B ELECTRIC HYDRAULIC PUMP

Parts List for: Form No. 05 STATE RTE. 7 NORTH MAHWAH, NJ 070-995 Tel: (0) 5-9500 Fax: (0) 5-95 HYTORCQAS-C5 HYTORCQAS-C0 MODEL B ELECTRIC HYDRAULIC PUMP, 5 9 7 5, Motor Control Assemblies See sheets 5 & of 0 0 Section B-B 9 5 General Pump Assembly See sheet of "B" "B" 7 Section A-A Sheet No. of Litho in USA Rev. Date: Sept. 000

Parts List, Form No. 05, Back sheet of Item Part No. No. No. Req d Description 5797 Quick Coupler 50 Dust Plug 579 Quick Plug Coupler 509 Dust Cap 5 07 Straight Fitting 55 Pressure Gauge 7 0 Shroud 557 Button Hd. Screw (/-0 x 5/) 9 Bracket 0 59 Gauge Mounting Bracket 559 90 Elbow Fitting 55 Straight Fitting 57 Tube Fitting *5900 Reservoir Gasket 5 0GY Reservoir ( gallon) 55 Oil Line Tube 7 57 Tube Fitting 55 Oil Line Tube 9 75 Sight Gauge 0 77 Plug Fitting (7/) 09 Hex Jam Nut (/-) 5000 Drain 75 O-ring (. x.9 Nitrile) 5 Button Hd. Screw (0- x /) 5 *5095 Filler Cap 599GY Handle Part numbers marked with an asterisk (*) are contained in Maintenance Kit No. 0900.

Parts List Form No. 05 GENERAL PUMP SIDE VIEW,500 P.S.I. 0,000 P.S.I. RETRACT PORT PRESSURE SELECTOR 5 Basic Pump Assembly See back sheet of 7 7 0 9 Item Part No. Item Part No. No. No. Req d Description No. No. Req d Description 0 Valve Assembly (See Form No. 0559) 557 Button Hd. Screw (/-0 x 5/) Regulator Plate 75 O-ring (. x.50 Nitrile) 5 0GY Cover Plate 9 Pressure Regulator Assembly (See sheet of ) 7 55 Straight Fitting Straight Fitting 9 *7-5 Relief Valve Assembly (Set at,500/,700 PSI) 0 *500 Filter 50995 Hose Clamp 500 Drain Tube 5095 Valve Gasket 077 Rnd. Hd. Screw (/-0 x /) Part numbers marked with an asterisk (*) are contained in Maintenance Kit No. 0900. Part numbers marked with a dagger ( ) are contained in Replacement Basic Pump Assembly No. 5005. Sheet No. of Rev. Date: Sept. 000

Parts List, Form No. 05, Back sheet of GENERAL PUMP BOTTOM VIEW & SECTION A-A, 5, 7 9 5 7 0, 9 SECTION "A-A" Item Part No. Item Part No. No. No. Req d Description No. No. Req d Description 77 90 Elbow Fitting *7 Relief Valve Assembly (Set at 0,00/0,700 PSI) 55 Pressure Regulator Tube 5 Straight Fitting 5 9 Accumulator 009 Oil Line Tube 7 5 Cap Screw (/-0 x 5/) 0 Straight Fitting 9 57 Oil Line Tube 0 00 Tube Sleeve 0 Tube Nut Fitting 55 Pressure Regulator Tube 0770 Connector Fitting 05 Spring (.7 OD x.75 x.0 WS) 5 077 Poppet 0 O-ring (.7 x.5 Nitrile) 7 005 Soc. Hd. Screw (/- x ; Torque to 0/70 in. lbs.) 077 Valve Body 9 0 Copper Washer (.75 x.0) Part numbers marked with an asterisk (*) are contained in Maintenance Kit No. 0900. Part numbers marked with a dagger ( ) are contained in Replacement Basic Pump Assembly No. 5005.

Parts List Form No. 05 #9 PRESSURE REGULATOR ASSEMBLY 9 0 COVER PLATE 7 5 Item Part No. Item Part No. No. No. Req d Description No. No. Req d Description 57 Adjustment Stem (Note: Assemble to handle with Loctite or equiv.) 09 Jam Nut 550 Regulator Housing 59 Compression Spring (.00 O.D. X -/ Lg.) 5 09 Regulator Body *5 Seat Fitting (Torque to 0/0 in. lbs.) 7 *7 Copper Washer (.700 X / X /) *0 O-ring (/ X / X /) 9 *50 Backup Washer (.5 x. x.050) 0 5 Spring (/ O.D. x / Lg.; Note: Assemble closed coils of spring form towards seat fitting [Item#]) *09079 Poppet 5 Spring Retainer (Grease pocket before assembling [both ends]) 5 Regulator Locking Nut 5 Adjustable Handle Part numbers marked with an asterisk (*) are contained in Maintenance Kit No. 0900. Sheet No. of Rev. Date: Sept. 000

Parts List, Form No. 05, Back sheet of BASIC PUMP ASSEMBLY 7 5 High Pressure Pump Ass y See back sheet of 7 5 9 7 0 7 5 0 9.05.095.05.095 7 9 0 0 9 5 Item Part No. Item Part No. No. No. Req d Description No. No. Req d Description 00 Soc. Hd. Screw (/-0 x ) *09 Coupling 000 9 Soc. Hd. Screw (/-0 x -/; Torque to 75 in. lbs.) 0 Spring (.5 OD x " x.0 WS) 5 075 Ball (/ dia. steel) 57 Bearing Top Plate 7 Ball Bearing 5 Top Plate 9 Needle Bearing 0 Bearing Race 59 Angle Plate 0 Needle Bearing 955 Spring Slotted Pin (.5 x.75) Ext. Retaining Ring (.05 x.050) 5 55 Shaft 57 Drive Gear 7 Woodruff Key 077 Connector Fitting (9/ x 5/) 9 000 Soc. Hd. Screw (0- x -/) 0 9 Needle Bearing 09 Key 09 Adapter 9 Backup Washer (.9 x.50) 0 O-ring (.7 x.5 Nitrile) 5 07 O-ring (. x.50 Nitrile) 00 O-ring (.7 x.75 Nitrile) 7 05 Spring (.7 OD x.75 x.0 WS) 077 Poppet 9 09 Spool 0 07 Plug Fitting (/ NPTF) 55 Spring Guide 5 Spring Guide 007 Pump Body 0 Spring (" OD x. x.9 WS) 5 5 End Plate Part numbers marked with an asterisk (*) are contained in Maintenance Kit No. 0900. Part numbers marked with a dagger ( ) are contained in Replacement Basic Pump Assembly No. 5005.

Parts List Form No. 05 HIGH PRESSURE PUMP ASSEMBLY Sheet No. of Rev. Date: Sept. 000

Parts List, Form No. 05, Back sheet of HIGH PRESSURE PUMP ASSEMBLY Pistons --- 9/ Dia. Item Part No. No. No. Req'd Description 0 Copper Washer 000 Soc. Hd. Cap Screw (/-0 UNC X / Lg.; Torque to 0/0 in. lbs.) *59 Valve Guide *05 Compression Spring (5/ O.D. X / Lg.) 5 * 7 Steel Ball (/ dia.) *00 7 Soc. Hd. Cap Screw (/- UNF X -/" Lg.; Torque to 70/0 in. lbs.) 7 *50 Top Plate 059 Soc. Set Screw (Torque to 5/70 in. lbs.) 9 *00 Valve Head 0 *0 Pump Barrel * Piston Consult factory when replacing items marked with an asterisk (*). Part numbers marked with a dagger ( ) are contained in Replacement Basic Pump Assembly No. 5005. BOLT TIGHTENING SEQUENCE Note: Assemble in sequence shown. Lubricate under head and on threads. Torque to 70/0 in. lbs.

Parts List Form No. 05 MOTOR AND CONTROL ASSEMBLY FOR HYTORCQAS-C5 7, 5 Torque nut to 5 in. lbs. max. Torque spool to in. lbs. max. 9 0, CHS GND LINE LINE 5V 0 VIEW A-A 5 TB Littlefuse Littlefuse POWER-SAFE 00V 0A LPSC POWER-SAFE 00V 0A LPSC FU FU TB N L GRD FUSE 7 9 0 TB 5 Littlefuse Littlefuse POWER-SAFE POWER-SAFE 00V 0A 00V 0A LPSC LPSC FU SET RUN TB (LOCATED IN MOTOR) MARK NUMBERS ON TERMINAL BLOCK AS SHOWN. (HAND LETTERED PERMISSIBLE) TB PE TB GRD, 0 0 STOP 9 7 5 GRD CAPACITOR 5 DETAIL CUT POLES A SEGMENT FROM A OF POLE STRIP. 0,, SEE DETAIL NOTE: PERMISSIBLE TO ENLARGE MOUNTING HOLE, 7, (MTR-GRD) DECAL LOCATION BOX COVER 9, 5 Sheet No. 5 of Rev. Date: Sept. 000

Parts List, Form No. 05, Back sheet 5 of Item Part No. No. No. Req d Description 55 Pan Hd. Screw (- x /) 55 Mounting Plate 000 Relay (0 volt) 00 Strain Relief Bushing 5 0 Conduit Locknut 559 ' Electrical Cable 7 505 Connector 5 Solenoid Valve ( way 000 PSI) 9 590 Control Box 0 77 Circuit Board (NOTE: Set input voltage selector switch to 5 v. position.) 07 Rnd. Hd. Screw (- x 5/) 09 Hex Nut (-) 007 Rnd. Hd. Screw (- x /) 09 Rnd. Hd. Screw (- x 5/) 5 57 Mounting Bracket 50 Flat Hd. Screw (0- x 5/) 7 579 " Cable (.5 MM/ HAR) 0WH Mounting Bracket 9 5 End Barrier 0 50 Terminal Block 5 Fuse Holder 55 Fuse (0 AMP 00V) 59 CE Electrical Warning Decal 57 Warning Decal 5 509 CE Decal 5 Rnd. Hd. Screw (0- x 5/) 7 0 External Tooth Washer (.0 x.0) 097 Hex Nut (0-) 9 Strain Relief Bushing 0 099 Rnd. Hd. Screw (- x /) 590 External Tooth Washer (. x.5) 095 Hex Nut (-) 50.7 Terminal Block 595 Capacitor 5 00 Soc. Hd. Screw (/-0 x -/) *050 Motor Base Gasket 7 59GY Basic Motor (0/5 V. 50/0 Hz.; See back sheet 7 of ) 55 7 Marker Card 9 50 Hand Control Assembly (See sheet 7 of ) 0 5 Grounding Terminal Block 559 Strain Relief Bushing 57 Conduit Locknut 5 ' Cable (.0 MM/ HAR) 500 Connector Plug Part numbers marked with an asterisk (*) are contained in Maintenance Kit No. 0900.

Parts List Form No. 05 MOTOR AND CONTROL ASSEMBLY FOR HYTORCQAS-C0 7 Torque to 5 in. lbs. max. Torque to in. lbs. max. 0 5,, 9 0 CHS GND LINE LINE 0V VIEW A-A 5 7 TB Littlefuse Littlefuse POWER-SAFE 00V 0A LPSC POWER-SAFE 00V 0A LPSC FU FU TB N L GRD FUSE 9 0 PE TB GRD TB 5 Littlefuse POWER-SAFE 00V 0A LPSC Littlefuse POWER-SAFE 00V 0A LPSC GRD TB FU SET 0 STOP RUN 9 7 0, 5,, SEE DETAIL NOTE: PERMISSIBLE TO ENLARGE MOUNTING HOLE 0,, (MTR-GRD) 9 CAPACITOR TB (LOCATED IN MOTOR) DETAIL MARK NUMBERS ON TERMINAL BLOCK AS SHOWN. (HAND LETTERED PERMISSIBLE) CUT A SEGMENT OF POLES FROM A POLE STRIP. 7 DECAL LOCATION BOX COVER 5, Sheet No. of Rev. Date: Sept. 000

Parts List, Form No. 05, Back sheet of Item Part No. No. No. Req d Description 55 Pan Hd. Screw (- x /) 559 ' Electrical Cable 55 Mounting Plate Relay (0 volt) 5 00 Strain Relief Bushing 0 Conduit Locknut 7 505 Connector 5 Solenoid Valve ( way 000 PSI) 9 590 Control Box 0 77 Circuit Board (NOTE: Set input voltage selector switch to 0 v. position.) 07 Rnd. Hd. Screw (- x 5/) 09 Hex Nut (-) 007 Rnd. Hd. Screw (- x /) 0WH Mounting Bracket 5 09 Rnd. Hd. Screw (- x 5/) 57 Mounting Bracket 7 50 Flat Hd. Screw (0- x 5/) 579 " Cable (.5 MM/ HAR) 9 5 End Barrier 0 50 Terminal Block 5 Fuse (5 AMP 00V) 5 Fuse Holder 00 Soc. Hd. Screw (/-0 x -/) 59 Cord (' lg. 50VAC.5MM/ HAR) 5 59 CE Electrical Warning Decal 57 Warning Decal 7 509 CE Decal 50.7 Terminal Block 9 595 Capacitor 0 5 Rnd. Hd. Screw (0- x 5/) 0 External Tooth Washer (.0 x.0) 097 Hex Nut (0-) Strain Relief Bushing 099 Rnd. Hd. Screw (- x /) 5 590 External Tooth Washer (. x.5) 095 Hex Nut (-) 7 *050 Motor Base Gasket 505GY Basic Motor (0/0 V. 50/0 Hz.; See back sheet 7 of ) 9 55 7 Marker Card 0 50 Hand Control Assembly (See sheet 7 of ) 5 Grounding Terminal Block Part numbers marked with an asterisk (*) are contained in Maintenance Kit No. 0900.

Parts List Form No. 05 #50 REMOTE HAND SWITCH ASSEMBLY RUN STOP 5 SET RED HEAT SHRINK (BOTH ENDS OF GREEN WIRE) YELLOW HEAT SHRINK (BOTH ENDS OF WHITE WIRE) 7 MOMENTARY POSITION OF ROCKER (CIRCUIT #) CUT TO " LG. CUT TO.50" LG. BLACK CIRCUIT # GREEN CIRCUIT # WHITE RED 9 0 STRIP JACKET -/" ROCKER SWITCH FUNCTION: OFF ON (CIRCUIT #) ON (MOM) (CIRCUIT # &#) Item Part No. Item Part No. No. No. Req d Description No. No. Req d Description 0770 Decal (Run) 079 Decal (Stop) 5 Decal (Set) 9 ' Cable (/ SJTO) 5 50 Screw (- X / Lg.) 50 Plastic Cover 7 *0050- Gasket 007 Rocker Switch 9 597 Push Button Switch 0 50 Locknut 5 Strain Relief Bushing 0050- Switch Housing 0050-5 Switch Mounting Plate 507 Gasket Part numbers marked with an asterisk (*) are contained in Maintenance Kit No. 0900. Sheet No. 7 of Rev. Date: Sept. 000

Parts List, Form No. 05, Back sheet 7 of ELECTRIC MOTOR ASSEMBLY See Note 5 See Note 7 See Note 5 See Note 7 Notes:. Bush holders (#005) must be installed with slot and dimple facing the open end of the motor shell casting.. Stator must be installed with part no. and date code up (must be visible thru the rectangular opening in the motor shell casting).. Insert flag terminals into adjacent brush holders.. Line leads must be routed thru the rectangular opening in the motor shell casting. 5. Press bearings into armature and install as a unit into the motor shell casting. See Note 5 Note: CCW rotation (viewed from shaft end) 9 See Note 5 0

Parts List Form No. 05 Item Part No. No. No. Req'd Description 00 Brush Holder Cap *00 Brush 005 Brush Holder 50 Motor Shell 5 0 Set Screw (#0- UNC X / Lg.) 7 07 Baffle Plate 000 Armature (5 volt) 5A Armature (0 volt) 9 0 Ball Bearing 0 0 Lockwasher (For #0 bolt) 09 Screw (#0- UNC X " Lg.; Torque to 0/5 in. lbs.) 0059GY Motor Base 09 Ball Bearing 070 Screw (#0- UNC X -/ Lg.) 5 5 Washer (#0 Internal Tooth) 00 Field (5 volt) 5F Field (0 volt) 7 0 Plastic Cover Part numbers marked with an asterisk (*) are contained in Maintenance Kit No. 0900. BRUSH HOLDER & ARMATURE INSTALLATION SPECIFICATION.00 MIN. (TYP.).77.70 (BOTH SIDES).00 MIN. (TYP.) When replacing brushes or the armature, the dimensions shown must be as specified. Sheet No. of Rev. Date: 5 Sept. 000

Parts List, Form No. 05, Back sheet of RECOMMENDED MINIMUM WIRE SIZE-AWG (mm ) OF EXTENSION CORDS FOR POWER TEAM ELECTRIC PUMPS Cord Size AWG (mm ). Volt Drop Current Length of Cord At Full Load (Amps) 0-5 feet (0- m) 5-50 feet (-5 m) 50-00 feet (5-0 m) 00-50 feet (0-5 m) (.) (.) (.09) (.) (.) (.) (.) 0 (5.7) 0 (.) (.09) (.) 0 (5.7) (.) (.09) 0 (5.7) (.7) (.) (.) 0 (5.7) (.7) (.) (.) 0 (5.7) (.7) (.09) (.) (.7) (.7) 0 (.09) (.) (.7) (.0) (.09) 0 (5.7) (.7) (.0) (.09) 0 (5.7) (.7) (.0) (.) 0 (5.7). (.7) (.0) (.) 0 (5.7) (.0) (.9) 0 (.) 0 (5.7) (.0) (.9)