Gauge Valves and ation Manifolds GV, GR Series 2-valve, 3-valve and 5-valve Manifold Series Nantong Naco Fluid Equipment Co.,LTD Pingchao Town, Tongzhou rea, Nantong City, jiangsu Province, China Tel:86-53-85400443 Fax:86-53-85400444 E-mail:sales0@ntroke.com www.nacoroke.com
Contents Gauge Valves GV Series and GR Series ation Manifolds 2-valve Manifolds 3-valve Manifolds 5-valve Manifolds and C Integral Manifolds The uxiliary Installation for Manifolds and Transmitters of Different Brands Rosemount, EJ, Honeywell and SIEMENS Transmitters 0 06 0 2 2 Gauge Valves GV Series and GR Series Features Maximum working pressure: Stainless steel: up to 6000 psig (44 bar) lloy 400: up to 5000 psig (345 bar) GV series working temperature: PTFE packing: -65 F to 450 F (-54 C to 232 Graphite packing: -65 F to 200 F (-54 C to 649 GR series working temperature: cetal seat: -20 F to 250 F (-28 C to 2 PEEK seat: -20 F to 400 F (-28 C to 204 PF seat: -20 F to 400 F (-28 C to 204 Non-rotating lower stem, ball tip and plug tip designs Variety of materials for seat and packing Safety back seating seals in fully open position Rolled spindle operating threads Lubricant for stem thread isolated from the media Externally adjustable gland Bonnet locking pin fitted as standard Low torque operating T bar handle Option for different colored handles Steady and durable fastening of the handle by double lock-pins Leak-tight performance testing for every valve with nitrogen at the maximum working pressure Standard Materials of Construction Item 2 3 4 5 6 7 8 9 0 2 Gland Lock Pin Body Seat Part Handle Set Screw Packing Bolt Upper Stem Lock Nut Bonnet Packing Lower Stem Lubricant 36 SS 36 SS/479 Chrome-plated 36 SS/276 36 SS/479 36 SS/82 Valve Body Material lloy 400 nodized aluminum Stainless steel 304 SS 36 SS/276 7-4PH lloy R-405/B64 36 SS/276 PTFE or graphite Stainless steel lloy R-405/B64 lloy 400/B64, B27,B564 cetal or PEEK or PF Molybdenum disulfide-based NCE MR075 nnealed 36 SS/479 lloy R-405/B64 nnealed 36 SS/479 interface valves for sour gas service are available. Materials are selected in accordance with NCE MR075/ISO 556. Contact the authorized representative or NCO Group if any request. Gauge Valves and ation Manifolds Ball Tip Design Valves (GV) Tip Design Valves (GR) 2 3 4 5 6 7 8 9 0 2 3 4 5 6 7 8 9 0 2
2 Gauge Valves and ation Manifolds Gauge Valves and ation Manifolds 3 Ball Tip Design Valves Types and Dimensions Pressure vs. Temperature Standard Type Temperature ( 6500 6000 5500 5000-54 38 49 260 37 482 593 704 448 36 SS lloy 400 44 379 345 GV -NS8-FNS8 GR -NS8-FNS8 GV -NS2-FNS2 GR -NS2-FNS2 Design Ball Tip Tip Ball Tip Tip Inlet/ Outlet/ / /2 Male NPT 3/4 Male NPT 3/4 Female NPT Test/vent 4500 30 Pressure (psig) 4000 3500 3000 2500 276 24 207 72 Pressure (bar) 2000 500 000 38 03 69 2.97" (75.4) 5.38" (36.53).50" (38.) 500 35 0 0-65 00 300 500 700 900 00 300 Lagging Extension Body Type Based on graphite stem packing. Tip Design Valves Temperature ( F) GV -NS8-FNS8-E GR -NS8-FNS8-E Inlet/ Outlet/ / /2 Male NPT Test/vent Pressure vs. Temperature Temperature ( -54-8 38 93 49 204 260 36 37 6500 448 6000 5500 5000 36 SS lloy 400 44 379 345 4.84" (23.0) 7.25" (84.5).50" (38.) Lagging extension body is inserted through pipe for insulation. Pressure (psig) 4500 4000 3500 3000 2500 2000 30 276 24 207 72 38 Pressure (bar) Miniature Type GV -NS8-FNS8-C GR -NS8-FNS8-C Inlet/ Outlet/ /2 Male NPT stem 500 03 000 69 500 0 0-65 0 00 200 300 400 500 600 700 Temperature ( F) 35 3.22" (8.9). Rating limited to 250 F (2 max. with acetal seat material, not recommended for temperature higher than 200 F (93 for water and steam application. 2. Based on PEEK seat and PTFE stem packing. 3.69" (93.7).3" (28.6).3" (28.6)
4 Gauge Valves and ation Manifolds Gauge Valves and ation Manifolds 5 Part Number Description GRSS - NS8 - FNS8 - CPW - GR - SF2 Cleaning and Packaging Special pplication Packing Material Handle Seal Material Tip Material Body Style Outlet Size Outlet Type Inlet Size Inlet Type Body Material Series FC-0 NO GV Series PTFE Same as Body Graphite G GV Series Same as Body Stellite Standard Type Same as Inlet GR Series PTFE W Stellite D5 Duplex 2205 TI Titanium Gr.4 20 lloy 20 INC lloy 600 HC lloy C-276 /2" 3/4" M20 x.5 8 GR Series cetal Miniature Type Extended Type C 2 20 Specify in the same way as inlet type and size PEEK PF P E Female NPT Male NPT Female BSPT Male BSPT Female FNS NS FRT RT F 36 SS 36L SS 304 SS 304L SS 32 SS Duplex 2205 Titanium Gr.4 lloy 20 lloy 400 lloy 600 SS 6L S4 4L S Ball Tip GV Design FC-02 F2 NCE MR075 S Black luminum Bar Red luminum Bar 32 Stainless Steel Bar Black Knob R Tip Design GR M Metric Thread (for RP) FMS D5 O Male Metric Thread MS (for RG) Female BSPP (for RP) FRP TI 20 M INC lloy C-276 Brass Carbon Steel HC B CS 904L 904L SS Note: "Part Number Description" is used for composition rules of NCO product model, Not suitable for specific product part number selection, not random combinations. If in doubt, please contact NCO company or authorized agents. Cleaning and Packaging: FC-0: Standard cleaning and packaging for general industrial procedures. FC-02: Special cleaning and packaging for wetted system components to ensure compliance with product cleanliness requirement as stated in STM G93 Level C. ation Manifolds General Information Features Maximum working pressure: Stainless steel: up to 6000 psig (44 bar) lloy C-276: up to 6000 psig (44 bar) lloy 400: up to 5000 psig (345 bar) Working temperature: PTFE packing: -65 F to 450 F (-54 C to 232 Graphite packing: -65 F to 200 F (-54 C to 649 Orifice: 0.57 " (4.0 mm), CV: 0.35 Two-stem design: thread hardened upper stem and smooth surface hardened lower stem Upper stem thread lubricant isolated from system media Linear instead of helical movement of the nonrotating lower stem avoids galling damage to the seat and tip, as well as reduces the total friction area between the packing and the lower stem Safety back seating seals in fully open position Steady and durable fastening of the handle by double lock-pins Leak-tight performance testing for every valve with nitrogen at the maximum working pressure Pressure vs. Temperature Pressure (psig) 36SS Temperature ( -54 38 49 260 37 482 593 704 6500 448 6000 5500 5000 4500 4000 3500 3000 2500 2000 500 000 500 lloy 400 lloy C-276 0 0-65 00 300 500 700 900 00 300 Temperature ( F). Based on graphite stem packing. 2. Contact the authorized representative or NCO Group for curve graph of other materials. 44 379 345 30 276 24 207 72 38 03 69 35 Pressure (bar)
6 Gauge Valves and ation Manifolds Gauge Valves and ation Manifolds 7 Standard Materials of Construction Item 2 3 4 5 6 7 Handle Set Screw Packing Bolt Upper Stem Lock Nut Bonnet Gland 8 Packing 9 0 Lower Stem Body Part Lock Pin Lubricant 36 SS 36 SS/479 Chrome-plated 36 SS/276 36 SS/479 36 SS/82 Valve Body Material lloy 400 lloy C-276 nodized aluminum Stainless steel 304 SS/276 36 SS/276 7-4PH lloy R-405/B64 36 SS/276 PTFE or PEEK or graphite 304 SS/276 lloy R-405/B64 lloy C-276/B574 lloy 400/B64, B27,B564 Molybdenum disulfide-based lloy C-276/B574 lloy C-276/B564 interface valves for sour gas service are available. Materials are selected in accordance with NCE MR075/ISO 550. Contact the authorized representative or NCO Group if any request. 2 3 4 5 6 7 8 9 0 Handle color codes for functions: BLCK=/block RED=Test/vent GREEN= 2D -FNS8-L ( 2.0) 2.68" (68.0).30" (33.0) Every manifold is supplied with one PTFE sealing ring for manifold-to-instrument and two 2D -FNS8-T Inlet/ Outlet/ 2.50" (63.5) Inlet/ Outlet/ ation Manifolds manifolds are manufactured in accordance with NSI B3. and B3.3, specifications meet MSS-SP-05. design meets the requirements of MSS SP-99. 2-valve manifold is used with pressure gauges or pressure transmitters. 3-valve and 5-valve manifolds are used with differential pressure transmitters. 2-valve Manifolds Consist of one block valve and one bleed valve 2.44" (62.0) 3.8" (96.8).63" (4.4) 0.28" ( 7).88" (47.8) Every manifold is supplied with one PTFE sealing ring for manifold-to-instrument and two 7/6" UNF x 24 mm high tensile bolts. Inlet/ Outlet/ 2D -FNS8- d Inlet/ Outlet/ 2D -FNS8-H ( 2.0) 4 x ( 2.0).73" (44.0) 4.37" (.0) 0.83" (2.0) Every manifold is supplied with one PTFE sealing ring for manifold-to-instrument and four 3.50" (88.9) 7.83" (98.7) 2.50" (63.5) Every manifold is supplied with one PTFE sealing ring for manifold-to-instrument and two
8 Gauge Valves and ation Manifolds Gauge Valves and ation Manifolds 9 Inlet/ Outlet/ Inlet/ Outlet/ 2D -F-H 2R -FNS8-L ( 2.0).00" (25.4) 0.34" ( 8.5).38" (35.0).93" (49.0) 2.32" (58.9) 3.50" (88.9) 7.83" (98.7) 2.00" (50.8).2" (28.4) Every manifold is supplied with one PTFE sealing ring for manifold-to-instrument and two Inlet/ Outlet/ 2R -FNS8-NS8-H /2 Male NPT Inlet/ Outlet/ 2R -NS8-H /2 Male NPT /2 Male NPT 2R -FNS4- ( 0.28" 7.0) 4.63" (7.6) 2.00" (50.8).5" (29.3).38" (35.0) 2.32" (58.9) 0.53" (3.5).2" (28.4) Inlet/ Outlet/ 2R -FNS8-V Inlet/ Outlet/ 2R -FNS4-C 0.24" ( 6.0) 2.32" (58.9) 0.87" (22.0).06 " (26.9) 2.00" (50.8) 0.28" ( 7.0).2" (28.4) 2.07" (52.5).97" (50.0).08" (27.5) 2.44" (62.0)
0 Gauge Valves and ation Manifolds Gauge Valves and ation Manifolds 3-valve Manifolds Consist of two block valves and one equalizer valve 3D -FNS8-T Inlet/ Outlet/ d 3D -FNS8- Inlet/ Outlet/ 4 x ( 2.0).38" (35.0) 2.52" (64.0) 0.28" ( 7).4" (29) 3.38" (86) 3.74" (95.0) Every manifold is supplied with two PTFE sealing rings manifold-to-instrument and four 3. 74" (95.0) 2.40 (6) Every manifold is supplied with two PTFE sealing ring for manifold-to-instrument and four 7/6" UNF x 24 mm high tensile bolts. Inlet/ Outlet/ 3D -FNS8-L Inlet/ Outlet/ 3D -F-I d d 4 x ( 2.0) 0.83" (2.0) 4.33" (0.0) (42.0) 4 7/6-20 UNF 2.44" (62.0).4" (29) 0.28" ( 7) 2 /4 NPT 3.74" (95) 3.38" (86) Every manifold is supplied with two PTFE sealing rings for manifold-to- instrument and four Every manifold is supplied with two PTFE sealing ring for manifold-to-instrument and four 7/6" UNF x 24 mm high tensile bolts.
2 Gauge Valves and ation Manifolds Gauge Valves and ation Manifolds 3 Inlet/ Outlet/ Inlet/ Outlet/ 3R -FNS8-V 5D -FNS8-F 3R -FL8-V 0.63" (6.0) 0.69" (7.5) 0.28" ( 7.0) 2.44" (62.0) 2.50" (63.5) 3.50" (88.9).20" (30.5) 5-valve Manifolds 3.38" (85.9) 0.28" ( 7).4" (29) Double-bleed Function of 5-valve Manifold Consist of two block valves, two bleed valves, and one equalizer valve Inlet/ Outlet/ 4.48" (4) 5D -FNS8-5D -FL8- Every manifold is supplied with two PTFE sealing ring for manifold-to-instrument and four 7/6" UNF x 24 mm high tensile bolts. Inlet/ Outlet/ 5R -FNS8-L 4 x ( 2.0) 2.95" (75.0) 4.33" (0.0) (42.0) 0.75" (9.0) Test/ Every manifold is supplied with two PTFE sealing rings for manifold-to-instrument and four Test/ 5R -FL8-FNS8-L 2.95" (75.0) 4.33" (0.0) (42.0) Test/ Test/
4 Gauge Valves and ation Manifolds Gauge Valves and ation Manifolds 5 5-valve Custody Transfer/Fiscal Metering Manifold Consist of two block valves, one bleed valve, and two equalizer valves Inlet/ Outlet/ Test 5D -F-I d d Inlet/ Outlet/ Test 5D -FNS8-B 5D -FL8-B d d 4 7/6-20 UNF 4 x ( 2.0) 4.33" (0.0) (42.0) 0.75" (9.0) /4 NPT.4" (29) 0.28" ( 7) 2.44" (62.0) 3.38" (86) Every manifold is supplied with two PTFE sealing rings for manifold-to-instrument and four 7/6" UNF x.75" high tensile bolts. 2 /4 NPT Inlet/ Outlet/ Test 5D -FNS8-TB 3.74" (95) Every manifold is supplied with two PTFE sealing ring for manifold-to-instrument and four 7/6" UNF x 24 mm high tensile bolts. 2.44" (62.0) 5R -FNS8-B Inlet/ Outlet/ Test 3.38" (85.9) 0.28" ( 7).4" (29) /4 NPT 5R -FL8-FNS8-B 4.48" (4) Every manifold is supplied with two PTFE sealing ring for manifold-to-instrument and four 7/6" UNF x 24 mm high tensile bolts. 4.33" (0.0) (42.0)
6 Gauge Valves and ation Manifolds Gauge Valves and ation Manifolds 7 C Integral Manifolds C Integral Manifold is specifically designed for the pressure transmitters of Rosemount coplanar, including Model 305C, 305P, 2024 and 3095. It can assemble directly to transmitters,eliminating need for flange. Each of the following manifold contains four 2-valve Manifold 2D -FNS8-C Inlet/ Outlet/ d Manifold Bracket Supports SS-M2P-2BK. The integral assembly including: bracket, U-bolts, bolts, gaskets, nuts 2. Used to fix 2R -XX-, 2R -XX-C, 2R -XX-L 3.54" (90.0) 2.74" (69.5) SS-M2P-4BK. Install support design is available for horizontal or vertical installation 2. The integral assembly including: bracket, U-bolts, bolts, gaskets, nuts 3. Used to fix 2D -XX-, 2D -XX-L, 2D -XX-H, 3D -XX-, 3D -XX-L, 5D -XX-, 5D -XX-B, 5R -XX-L, 5R -XX-B.54" (39.0) 4 x ( 2.0).85" (47.0) 3.35" (85.) 4.37" (0.0) 2.74" (69.5) 2.74" (69.5) 5.7" (45.0) 3-valve Manifold 3D -FNS8-C Inlet/ Outlet/ 3.54" (90.0) 0.39" (0.0) 3D -FL8-C 4 x ( 2.0).30" (33.0) 3.35" (85.0) (42.0) plug SS-M2P-6BK. The integral assembly including: bracket, U-bolts, bolts, gaskets, nuts 2. Used to fix 2D -XX-C, 3D -XX-C, 5D -XX-C 4.7" (06.0) 2.76" (70.0).00" (25.4) SS-M2P-8BK. Install support design is available for horizontal or vertical installation 2. The integral assembly including: bracket, U-bolts, bolts, gaskets, nuts 3. Used to fix 2D -XX-, 2D -XX-L, 2D -XX-H, 2D -XX-V, 3D -XX-, 3D -XX-L, 5D -XX-, 5D -XX-B 4.45" (3.0) (30) 0.79" (20.0) (30) 5-valve Manifold 2.74" (69.5) 6.5" (65.0) 0.79" (20.0) Inlet/ Outlet/ 5D -FNS8-C 5D -FL8-C 4.3" (05.0) For more installation information regarding other manifolds, please contact the authorized representative or NCO Group. 4 x ( 2.0).30" (33.0) 3.35" (85.0) 4.02" 02.0 (42.0) Test/ Test/
8 Gauge Valves and ation Manifolds Gauge Valves and ation Manifolds 9 Part Number Description 3DSS - FNS8 - LG - TYM - SF2 Cleaning and Packaging Special pplication For direct mount only Outlet Centerline Bolt Material Fasteners Mounting Bracket Test Ports & s Packing Sealing Material Body Style Outlet Outlet Type Outlet Size Inlet Size Inlet Type Body Material Mount Type Manifold Series FC-0 D Direct SS 36 SS FNS Female NPT 4 /4" D type: ngle No No Mount d Pattern PTFE 6L 36L SS FRT Female BSPT 8 /2 " /4 Female R Remote Y Yes Mount Rtype: Double G Graphite S4 304 SS Female T NPT with 2 3/4 " Same as B equalize Metric Relief Valve 4L 304L SS FMS 20 M20 x.5 Inlet Function Thread /4 Female S 32 SS (for RP) Specified in Compact C P NPT with the same way Pattern D5 Duple F d 2205 as the inlet Valves In-Line type and size L Titanium Mounted TI Gr.4 Valves 20 lloy 20 H Horizontally M lloy 400 Mounted INC lloy 600 Valves V Vertically HC lloy Mounted B C-276 Brass CS Carbon Steel 904L 904L SS 2-valve 3-valve 5-valve 2 3 FC-02 F2 NO NCE MR075 2.3 " (54 mm) 7/6-20 UNF x.75 " S 56 2.9 " (55.6 mm) " 5 57 2.25 " (57.2 mm) 2M0 7/6 x 40 mm 3 M 40 mm - 20 UNF x 3 Zinc Plated Carbon Steel 36 SS M Note: "Part Number Description" is used for composition rules of NCO product model, Not suitable for specific product part number selection, not random combinations. If in doubt, please contact NCO company or authorized agents. The standard center line distance of direct mounting flange outlet of 3-valve manifold and 5-valve manifold is 2.3 " (54 mm). Center line distance of 2.88 " (55.6 mm) is suitable for range 6 and 7, 5 series transmitter. Center line distance of 2.250 " (57.2 mm) is suitable for range 8, 5 series transmitter.. 2. The standard configuration of direct mounting manifold contains PTFE flange seal ring and 7/6-20 UNF X.75" high tensile bolts, can be connected with transmitters under main brands, such as EJ, Honeywell, Foxboro 843 d/p, and Rosemount 5, 2024, 305H series. 3. 7/6-20 UNF x 3" high tensile bolts can be supplied, can be used for Rosemount 305C transmitter with process flange and coplanar mounting manifold. 4. Cleaning and Packaging: FC-0: Standard cleaning and packaging for general industrial procedures. FC-02: Special cleaning and packaging for wetted system components to ensure compliance with product cleanliness requirement as stated in STM G93 Level C. ccessories Kidney and Eccentric Features Working temperature: PTFE: -65 F to 450 F (-54 C to 232 Graphite: -65 F to 000 F (-54 C to 538 Integral forged body Standard material: 82 F36 Kidney.3" (33.3) Ordering Information kidney flange set contains a PTFE flange seal ring and two 7/6-20 UNF high tensile bolts. Eccentric The process connection type of transmitter can be transformed to other connection types. Basic Ordering Number SS-KF-FNS4 SS-KF-FNS8 SS-KF-FL8 SS-KF-PB8 2.45" (62.2).0" (28) Connection Type and Size /2 PB Dimension in. (mm).0 (28).0 (28) 2.48 (63) 2.0 (53.3) Ordering Information The Selection of Seal Materials The standard flange seal material is PTFE, graphite is an option. To order graphite flange seal material, add - G as a suffix. 0.06" (.6).3" (33.3) SS-EF-FNS4 SS-EF-FNS8 SS-EF-FL8 SS-EF-PB8 2.45" (62.2) Basic Ordering Number.0" (28). Eccentric flange needs to be ordered in whole set. 2. whole eccentric flange set contains two eccentric flanges, two PTFE flange seal rings and four 7/6-20 UNF high tensile bolts. Connection Type and Size /2 PB Dimension in. (mm).0 (28).0 (28) 2.48 (63) 2.0 (53.3)
20 Gauge Valves and ation Manifolds Gauge Valves and ation Manifolds 2 Various Combinations of Eccentric Set The auxiliary installation for manifolds and transmitters of different brands Model of Transmitters Model of FITOK Manifolds 3(5)DXX-XX-X 3(5)RXX-FXXX-X 2DXX-XXX-X 2RXX-FXXX-X Rosemount Transmitters 305 CD X X 2 (3, 4, 5, 7, 8) X X X X 4 305 CD X X 0 X X X X H2 (H3, H4, H7, HJ) 2.00" (50.8) 2.25" (57.2) 305 CD X X 0 X X X X HK 305 CD X X 0 X X X X HL 305 CD X X 0 X X X X DF 2 3 5 Combinations of eccentric flange set can give different center line distances of 2.0" (50.8 mm), (54 mm) and 2.25" (57 mm). 305 CG ( X X 2 (3, 4, 5, 7, 8) X X X X 305 CG ( X X 0 X X X X H2 (H3, H4, H7, HJ) 4 305 CG ( X X 0 X X X X HK 2 Relief Valve Calibration Fitting 305 CG ( X X 0 X X X X HL 305 CG ( X X 0 X X X X DF 3 5 RB series RBSS-NS4 Bleed Valve is used as standard test/vent valve. For more information, refer to NCO Bleed Valve RB series. The calibration fittings can be connected directly with the bleed port of transmitter so that the calibration process can be simplified. For more information, refer to NCO Calibration Fitting. 5 D (H) P 3 (4, 5) X XX XX 5 (G) P 3 (4, 5) X XX XX 5 D (H) P X X XX XX DF EJ Transmitters 5 EJX0-XXX0 (5) X-XXXX EJX0-XXX (2, 3, 4) X-XXXX EJ3 (4, 5) X0-XXX0 (5)X-XXXX EJ3 (4, 5) X0-XXX (2,3,4)X-XXXX 5 5 Chrome-plated Stem and Tip Extend Cycle Life. Honeywell Transmitters STDXXX-XX-XXX STDXXX-XXH-XXX 5 5 STXXXX-XXG-XXX STGXXX-XX-XXX SMXXXX-XX-XXX SMXXXX-XXH-XXX 5 SIEMENS Transmitters 7MF433X-XXX0 (4) X-XXXX 2 7MF433X-XXX2 (6) X-XXXX 7MF44 (5) 3X-XXX0 (4) X-XXXX 2 7MF44 (5) 3X-XXX2 (3, 6, 7) X-XXXX 7MF44 (5) 3X-XXX (5) X-XXXX 3 : Connecting with fittings : Connecting with flange and sealing rings, using 7/6-20 UNF x.75" bolts 2: Connecting with flange and sealing rings, using M0 x 40 mm bolts 3: Connecting with flange and sealing rings, using M 40 mm bolts 4: Connecting with flange and sealing rings, using 7/6-20 UNF x 3" bolts 5: Remove the kidney flanges and then connect with flange and sealing rings