1 TM MAX 50mm Pocket Glazed Commercial Door 181 EDGE Architectural Glazing Systems: MAX Technical Manual, January 2015 181
C9700 DG Plain Stile 2 C9706 Wide DG Plain Stile C9712 mm DG Rail mm Sliding Head/Jamb Track Tommaslide 250kg Top Track C93 Track cover C9389 Pelmet suit 50mm door DG Pivot Stile C9707 Wide DG Pivot Stile Closing Jamb infil C53 Sliding Door Track C938 Snap in Sill track C9383 mm Sill Track C9390 Top Track Bracket C9703 DG Wiper Stile 120mm DG Rail Thermal Sill Filler C9386 Sliding Interlock CH98 Heel & Toe setting block C970 DG Receiver Stile C9705 DG Lock Stile (pairs) C97U mm Midrail CH9598 Spigot & Backing Plate Package CH9593 Striker Block CHPLUG10 10mm dia Hole Plug CH10 Top roller Assembly 250kg C9709 DG Bifold Stile C9710 DG Bifold Receiver Stile C98U 120mm Midrail CH9591 Tommaslide roller assembly incl Bracket & Locknut 300kg CH9582 Tandem Roller Shroud CH9583 Tandem roller assembly SS 300kg 182 EDGE Architectural Glazing Systems: MAX Technical Manual, January 2015 182
CH9550 RPVC Filler 3 RPVC Short Thermal Separator CH9585 Backing Plate CH99 Spigot CH9553 RPVC Large Thermal Separator 10. Pan Hd Type 10 off on top Cap Hd Type 3 2 off C936 Backing Plate Pan Hd Type 10 2 off on bottom 27.2 28. 20 Maximum Height: 3000 Maximum Width: 1000 Recommended min 3 hinges per leaf Hinges over 200 C9712 Rail Options Doors can be manufactured using the following Rail combinations: Rail at Top / 120 Rail at Bottom Rail Top & Bottom 120 Rail Top and Bottom. The 120 rail matches the sightline of the door and Max or U-MAX framing midrails. C926 CH9610 Door Corner Joinery Bill of Materials Part Description Qty 120 Commercial Door Leaf CH99 CH9585 Cap Hd Type 3 Max Spigot Backing Plate 25 x M6 Cap Head spigot fastener 8 Standard Stiles C9700 C9700 66 Rail = DO-10 66 #10 x 12 CSK U/C screw McCallum A10M, A10CPF or similar hinge provides bi-directional fixing to the frame for added strength Wide Stiles Glass = DO-152 C9706 C9706 Glass = DO-228 10 Rail = DO-216 10 183 EDGE Architectural Glazing Systems: MAX Technical Manual, January 2015 183
Maximum Height: 3000 Maximum Width: 1000 10 120 2 C926 C9712 C9227 C9228 Rail Options Pivot doors usually use the top rail and 120 bottom rail which best suits standard COC closer hardware. The 120 deep rail can be used top & bottom, but the pivot arm needs to be packed out to suit. Pairs of Hinged, Pivot or Sliding Doors Not recommended for weathered or exposed applications Pairs of Hinged Doors only Recommended for weathered or exposed applications as the stiles overlap. Requires Lever narrow backset lock Pairs of Sliding Doors only. Improves the weathering capabilities over other stile combinations as the stile adaptor captivates the lock stile and has additional seals. C9700 C970 CH9593 Striker Block Face mounted flushbolt on passive leaf 172 Face mounted flushbolt on passive leaf Lock Stile, Rebate to external 186 PB850-3P weatherpile C9705 C55 Meeting Stile Adaptor Both sides CSK Type 2 screw PS11 Weatherpile C9700 172 Glass = DO-152 66 Rail = DO-10 66 18 EDGE Architectural Glazing Systems: MAX Technical Manual, January 2015 18
50 2 Midrail Height to Top 120 5 C9550 C9562 C9712 mm Door Midrail C97U 0 x 0 x 3 angle cut @ 33mm as midrail bracket 120 120mm Door Midrail 8 C98U 55 35 Frame Height - 5 50 75 130 C9500 C9512 C9232 @100 mm as backing plate 10 C53 C9712 C9389 CH10 Overhead roller assembly Pan Hd Type 13 26 CH9522 Door Stop CH9550 RPVC Infil C9229 Adaptable to all U-MAX Framing Systems Track usually fitted internally Easy adjustment with removable track pelmet Single sliding panel or pairs of panels Cannot be used as multi slide Height and width of panel limited by weight and strength of interlocking mullion or stile Can be used with C9383 sill track (see 100CDG for more details) Maximum Height: 2700 Maximum Width: 2000 Maximum weight per leaf: 250kg 185 EDGE Architectural Glazing Systems: MAX Technical Manual, January 2015 185
175 6 CH9591 Roller assy Removable track cover for adjustment or panel removal Pan Hd Type 5 screw PB69550-P Weatherpile CH9590 Roller Bracket Bottom Rail at top recommended for large and heavy doors 176 100 C93 50 x 25 fixing angle 176 100 C93 50 x 25 fixing angle CH9591 Roller assy Removable track cover for adjustment or panel removal Pan Hd Type 5 screw CH9590 Backing Plate PB69550-P Weatherpile off Pan Hd Screws fix into spigot holes Stile = Frame Height -120 Stile = Frame Height -120 Bottom Rail at top recommended for large and heavy doors 152 152 152 32 C9383 CH9550 flat infil 6 Adaptable to all U-MAX Framing Systems Primary sliding panel can be on external or internal track Replaceable track 2 part subsill caters for tracks 50mm diameter roller caters for heavy weights and smoother operation Single or multiple stacking tracks Suited to cavity door applications Used with C9383 sill track (see 100CDG for more details) Size of panels limited to strength of meeting stiles Maximum Height: 2700 Maximum Width: 2000 Maximum weight per leaf: 250kg 32 18 C9383 16 0 x 20 support channel under stiles,m25 x 12 fixing bracket C9383 C9380 CH9595 Subsill support block shortened to suit 32 18 C9383 C9383 C9383 0 x 20 support channel under stiles,m25 x 12 fixing bracket C9380 216 CH9595 Subsill support block shortened to suit C9379 CH9550 flat infil Subsill base shortened to V groove (90mm) 186 EDGE Architectural Glazing Systems: MAX Technical Manual, January 2015 186
38 26 67 6 7 32 20 CH9589 38 158 Panel = Frame Height - 70 50 18 32 120 2 part subsill CH9583 Tandem Roller assembly CH9550 Flat Infil CH9595 Subsill support bracket Adaptable to all U-MAX Framing Systems Primary Track usually fitted internally Single or multiple stacking tracks Suited to cavity door applications Track cover removable in all configurations for adjustment Used with C9383 sill track (see 100CDG for more details) Size of panels limited to strength of meeting stiles Maximum Height: 2700 Maximum Width: 2000 Maximum weight per leaf: 250kg Panel height must not exceed 2.5 times panel width as the panel can be unstable - use top hung door instead Panel = Frame Height - 6 50 18 32 120 2 part subsill CH9583 Tandem Roller carriage CH9550 Flat Infil CH9595 Subsill support bracket 32 Stile = Frame Height -70 18 152 Thermal Separator 216 CH9595 Subsill support block shortened to suit CH9583 Tandem Roller carriage 62 187 EDGE Architectural Glazing Systems: MAX Technical Manual, January 2015 187
Type XO 131 8 SP350 Striker box Thermal Separator CH9520 Seal CSK Type 2 Screw C970 C970 C9386 PB69550-P Weatherpile PS-11 Weatherpile C9703 13 8 13 Type XXO C970 C9386 PB850-3P weatherpile CAS29 Meeting Stile Adaptor Both sides CSK Type 2 screw Thermal Separator C970 SP350 Striker box 13 8 172 13 The details shown are applicable to both the top hung and bottom sliding tracks Size of panels limited to strength of meeting stiles Maximum Height: 2700 Maximum Width: 2000 Maximum weight per leaf: 250kg Panel height must not exceed 2.5 times panel width as the panel can be unstable - use top hung door instead 1 EDGE Architectural Glazing Systems: MAX Technical Manual, January 2015 1
Type XXO 9 C970 C9386 Thermal Separator SP350 Striker box C970 C970 Thermal Separator C970 C9386 13 8 8 13 The details shown are applicable to both the top hung and bottom sliding tracks Size of panels limited to strength of meeting stiles Maximum Height: 2700 Maximum Width: 2000 Panel height must not exceed 2.5 times panel width as the panel can be unstable - use top hung door instead Maximum weight per leaf: 250kg 189 EDGE Architectural Glazing Systems: MAX Technical Manual, January 2015 189
10 Pocket Glazed Glazing Details These stile have a 30mm deep pocket which allows 12mm edge cover on IGU's. The detail below shows CH98 heel & toe block placement. Heel & Toe block fixed to lock side. Lower block fitted with glass in situ. 1. Install glass, angling into hinge side of panel, then centering. 2. Push glass full height in rebate and support with nom 15mm setting blocks below 3. Use 12mm segments of CH98, place in stile below glass. Push up side of stile behind glass to brace against glass. 5. Place 6mm setting blocks at bottom, and top to complete blocking of door. Wedge glazing charts for U-MAX Commercial Doors Max Commercial Door 3 Glass thickness 2mm 25mm 26mm 27mm 28mm Bead 6/12/6 6.38/12/6 8/12/6 8.38/12/6 8/12/8 Rebate wedge CH9502 CH9502 CH9501 CH9501 CH9500 Gap 5mm 5mm mm mm 3mm Glazing wedge CH9502 CH9502 CH9501 CH9501 CH9500 Gap 5mm 5mm mm mm 3mm 18 12 With glass in situ, Fit 12mm segments of CH98 block into hinge side and slide up to brace glass. Fix CH98 block on lock side, approx 100mm from top of door light. 190 EDGE Architectural Glazing Systems: MAX Technical Manual, January 2015 190