XII 1.1 crew Jack ystems Electro Mechanical Positioning www.zimmscrewjacks.us Phone: 224-765-0663
POGAM, MAKET EGMENT Program benefits Precision acme and ball screws Translating and otating version Multiple spindle end connections Mutliple driving nut designs Modular housing for mounting versatility Mutliple safety and protection options Motion control options Complete system designs Market segments Aerospace Packaging Automotive Electronics Transportation emiconductor Military and defense Factory automation Pulp and paper teel Chemical Medical and diagnostic
APPLICATION EXAMPLE crew jack application Translating lift for pallets Adjustment system for bearings in the textile industry Parabolic antenna D = 3.3 m, both axes azimuth + elevation each 50 kn, travel for each movement 0.02-0.05 mm; system installed in the open air on the coast Centring mechanism using right and left threaded screws Pivoting conveyor system Metering slide in a grain chute PA P ATENT Patent pending We have patents registered or pending for a range of functions and components. P E N D I N G Opening and closing a container cissor lift table 1
PODUCT OVEVIEW Z series features When should I use a Z series screw jack? Z series screw jacks are the preferred range with the largest number of types. The Z series feature through holes for top mounting and integral pivot bearings, features not available on the GZ series. Pivot bearing Top mounting 1 Variant: Trapezoidal screw Tr Variant: afety nut IFA Variant: Ball screw KGT 9 10 2 1. 1. 1. 8 Corrosion resistant Highperformance hardened and ground gears tandard flange, simple and costeffective 9 6 7 5 4 3 2. 3. 4. ide marking Direct screw lubrication Fluid grease in the gearbox permits high performance 5. 6. 7. Integrated pivot bearing Four mounting options ealed gearbox 8. 9. 10. 2
PODUCT OVEVIEW GZ series features When should I use a GZ series screw jack? GZ series screw jacks are designed for applications where smooth surfaces are required. These screw jacks are easier to clean. mooth surface 1 Variant: Trapezoidal screw Tr Variant: afety nut IFA Variant: Ball screw KGT 8 9 10 2 3 1. 1. 1. Corrosion resistant mooth, easy-to-clean surface Highperformance hardened and ground gears 8 6 7 5 4 2. 3. 4. tandard flange, simple and costeffective Direct screw lubrication Fluid grease in the gearbox permits high performance 5. 6. 7. Top or bottom mounting ealed gearbox Optional stainless steel screw PA P ATENT Patent pending We have patents registered or pending for a range of functions and components. P E N D I N G 8. 9. 10. 3
PODUCT OVEVIEW izes Types Z series Load 5 kn 10 kn 25 kn 35 kn 50 kn 100 kn translating screw rotating screw Drive ratios Housing material Z-Tr with trapezoidal screw Z-KGT with ball screw Z-IFA with safety nut i= 4:1 i= 4:1 i= 6:1 i= 7:1 i= 7:1 i= 9:1 i= 16:1 i= 16:1 i= 24:1 i= 28:1 i= 28:1 i= 36:1 Aluminium Aluminium Aluminium GGG-50 GGG-50 GGG-50 18x4 18x4 20x4 20x4 30x6 30x6 40x7 40x7 40x7 50x8 16x5 16x10 16x5 16x10 25x5 25x10 25x25 25x50 25x5 25x10 25x25 25x50 crew versions: increased / double-pitch / left-handed / stainless steel 32x5 32x10 32x20 32x40 32x5 32x10 32x20 32x40 40x5 40x10 40x20 40x40 40x5 40x10 40x20 40x40 40x7 55x9 55x9 40x5 40x10 40x20 40x40 50x10 50x20 50x40 50x10 50x20 50x40 50x50 18x4 20x4 20x4 30x6 30x6 40x7 40x7 40x7 40x7 55x9 55x9 GZ series Load 2.5 kn 5 kn 10 kn 25 kn 50 kn 100 kn translating screw rotating screw Drive ratios Housing material GZ-Tr with trapezoidal screw GZ-KGT with ball screw GZ-IFA with safety nut i= 4:1 i= 4:1 i= 4:1 i= 6:1 i= 7:1 i= 9:1 i= 16:1 i= 16:1 i= 16:1 i= 24:1 i= 28:1 i= 36:1 Aluminium Aluminium Aluminium Aluminium GGG-50 GGG-50 16x4 16x4 16x5 16x10 18x4 16x5 16x10 18x4 16x5 16x10 20x4 25x5 25x10 25x25 25x50 20x4 25x5 25x10 25x25 25x50 30x6 32x5 32x10 32x20 32x40 30x6 32x5 32x10 32x20 32x40 40x7 40x5 40x10 40x20 40x40 40x7 40x5 40x10 40x20 40x40 55x9 50x10 50x20 50x40 55x9 50x10 50x20 50x40 50x50 16x4 18x4 20x4 20x4 30x6 30x6 40x7 40x7 55x9 55x9 crew versions: increased / double-pitch / left-handed / stainless steel 4
PODUCT OVEVIEW 150 kn 250 kn 350 kn 500 kn 750 kn 1000 kn i= 9:1 i= 10.66:1 i= 10.66:1 i= 10.66:1 i= 13.33:1 i= 13.33:1 i= 36:1 i= 32:1 i= 32:1 i= 32:1 i= 40:1 i= 40:1 GGG-50 GGG-50 GGG-50 GGG-50 GGG-50 GGG-50 60x9 60x9 80x16 80x16 100x16 100x16 120x16 120x16 140x20 140x20 160x20 160x20 63x10 63x20 63x40 63x60 63x10 63x20 63x40 63x60 80x10 80x20 80x40 80x60 80x10 80x20 80x40 80x60 100x20 100x40 100x60 100x80 100x20 100x40 100x60 100x80 125x25 125x40 125x60 125x80 125x25 125x40 125x60 125x80 140x25 140x40 140x60 140x80 140x25 140x40 140x60 140x80 160x25 160x40 160x60 160x80 160x25 160x40 160x60 160x80 60x9 60x9 80x16 80x16 100x16 100x16 120x16 120x16 140x20 140x20 160x20 160x20 CAD Product configurator The ZIMM CAD configurator on our website can be used to quickly select and prepare design data. www.zimmscrewjacks.us PA P ATENT Patent pending We have patents registered or pending for a range of functions and components. P E N D I N G 5
PODUCT OVEVIEW version Translating screw crew jack versions Trapezoidal screw Tr Ball screw KGT afety nut IFA 6
PODUCT OVEVIEW version otating screw PA P ATENT Patent pending We have patents registered or pending for a range of functions and components. P E N D I N G 7
CHECKLIT heet 1 - Parameters Company: Address: Contact: Dept.: Date: Phone: Fax: Email: 1. max. lifting force in kn - per gearbox kn for the entire system kn - in tension kn in compression kn - Load: static kn dynamic kn Installation axis c vertical c horizontal c pivoting Type of load c smooth c impact loads c vibration 2. max. lift/ travel mm c effective working stroke mm For short stroke applications (eff. working stroke < gearbox height): c regular lubrication stroke practical c not practical 3. Lifting speed c type N = 25 mm/s (1.5 m/min) c type L = 6.25 mm/s (0.375 m/min) c mm/s 4. Duty factor, work cycle, description of cycle strokes per hour strokes per day Hours per day c 8 c 16 c 24 For high duty factors or long strokes, please provide an exact detailed description on page 9, 4a 5. Type c Translating screw c otating screw c Z screw jack c GZ screw jack 6. Motor c Three-phase AC motor c With brake c Manual release c 7. Operating conditions: c Dry c Humid c Dust c Chipping c c Guided movement c No guides (no dyn. lateral forces) Ambient temperature: min. C max. C (when <10 C and >40 C) If possible please provide an exact description or sketch on page 9, 7a 8. tandard layouts no.: ize: MA1 MA2 MA3 MA4 MA5 see standard layouts, checklist sheets 5 and 6 (for multi-jack systems) 9. Quantity equired: eries: 10. chedule Quotation: Delivery: 8
CHECKLIT heet 2 (optional) 4a. Duty factor, work cycle, description of cycle Duty cycle diagram: etraction Extension 7a. Purpose / description of the function / ambient conditions (description or sketch) Example: 5s break 10s up 5s down 5s break 5s down 1 cycle 90s 60s break Time 9
CHECKLIT heet 3 - List of components Type: c N (Translating screw, normal) c L (Translating screw, low speed) Variant: c Tr screw c IFA safety nut c with IFA monitoring c KGT ball screw 1. Tension load (kn): static Tension load (kn): dynamic 2. Compression load (kn): static 1 Compression load (kn): dynamic troke 16 3 17 2 15 4 14 5 13 6 12 11 7 10 9 8 3. tandard screw end c 4. Fixing flange BF c 5. Bellows FB c piral spring F c 6. od end KGK c 7. Forked end GK c 8. Pivot bearing end LK c 9. Handwheel H c 10. Motor with brake c Motor without brake c 11. Motor flange MF c 12. Pivot mounts LB c 13. Coupling KUZ c 14. Pivot bearing plate KA c 15. Lubricator Z-LUB c 16. Protective cap K c 17. Lubrication strip L c 18. otation protection V c Escape protection A c 19. 2x limit switch E c 20. Protective tube O c Pivoting support tube TO c 18 19 20 10
CHECKLIT heet 4 - List of components Type: c N (otating screw, normal) c L (otating screw, low speed) Variant: c Tr screw c IFA safety nut c with IFA monitoring c KGT ball screw 1 2 3 4 5 1. Tension load (kn): static Tension load (kn): dynamic 2. Compression load (kn): static Compression load (kn): dynamic troke 14 13 6 7 8 9 11 10 12 3. Opposed bearing plate GLP c 4. Bellows FB c 5. piral spring cover F c 6. Lubricator Z-LUB c 7. Duplex nut DM c Tr flange nut FM c Cardan adapter DMA c KGT flange nut KGT-F c elf-aligning nut PM c Greaseless nut FFDM c Driving flange TMFL c afety nut IFA c Wear monitoring IFA Control c 8. Handwheel H c 9. Motor with brake c Motor without brake c 10. Motor flange MF c 11. Coupling KUZ c 12. Pivot mounts LB c 13. Pivot bearing plate KA c 14. Protective cap K c 11
CHECKLIT heet 5 - ystem layouts A B C D E F G H The most common layouts are shown. If your design is different, be sure to check the direction of rotation! 12
CHECKLIT heet 6 - ystem layouts I J K L M N The most common layouts are shown. If your design is different, be sure to check the direction of rotation! 13
ABOUT ZIMM ZIMM Maschinenelemente GmbH + Co KG is an international family-owned enterprise specialising in manufacturing of screw jack systems and transmission parts. The screw jack building block system offers a flexible programme for the precise electromechanical adjustment of linear movements and with loads weighing as much as 100 tons (1000 kn) per screw jack. ZIMM s product portfolio also includes a wide range of transmission parts for screw, connecting, gear, and linear technology. The headquarters is located in Lustenau, Vorarlberg (Austria). ZIMM has over 30 representatives around the world. Deliveries are made across a broad customer field in more than 40 countries. International corporations and renowned machinery and plant manufacturers rely on ZIMM s innovative products and solutions. ZIMM offers customer-specific advice to achieve tailored solutions that fulfill different requirements. Whether you are looking for an individual drive or a complete system, ZIMM has the right solution. FACTBOX: ZIMM Austria CEO: Gunther Zimmermann Established: 1977 Employees: 110 egistered offices: Austria, UA (since 2016) Products: Manufacture of screw jack systems and transmission parts IO certificate: IO9001:2008 ZIMM UA ZIMM Maschinenelemente GmbH + Co KG: All rights reserved. No extract of these documents maybe duplicated or transmitted for whatever purposes without the explicit and written authorization of ZIMM Maschinenelemente GmbH + Co KG. Printing or other errors excepted. Technical details subject to changes. XII 1.1, 03/2017 UA: ZIMM UA Inc. 1001 Mittel Drive Wood Dale, IL 60191 Phone: 224-765-0663 Fax: 630-354-6840 E-mail: info@zimmscrewjacks.us Internet: www.zimmscrewjacks.us AUTIA Headquarters: ZIMM Maschinenelemente GmbH + Co KG Millennium Park 3 6890 Lustenau Phone: 00435577/806-0 Fax: 00435577/806-8 E-mail: info@zimm.at Internet: www.zimm.eu