Hustler TrimStar 6" Parts Manual Hustler Turf Equipment P.O. Box 7000 Hesston, Kansas 6706-097
WARNING: The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. NOTICE OF REQUIREMENT OF SPARK ARRESTER MUFFLER This equipment may create sparks that can start fires around dry vegetation. California Public Resources Code Section 444.6 provides that it is unlawful to use or operate an internal combustion engine on any forest-covered, brush-covered, or grass-covered land unless the engine is equipped with a spark arrester maintained in effective working order. A spark arrester is a device constructed of nonflammable materials specifically for the purpose of removing and retaining carbon and other flammable particles over 0.0 of an inch in size from the exhaust flow of an internal combustion engine that uses hydrocarbon fuels or which is qualified and rated by the United States Forest Service. Other states or federal areas may have similar laws. The Operator Should Contact Local Fire Agencies For Laws or Regulations Relating to Fire Prevention Requirements. THIS EQUIPMENT DOES NOT HAVE A SPARK ARRESTER AND YOU SHOULD CONTACT YOUR AUTHORIZED DEALER FOR THE PURCHASE OF A SPARK ARRESTER. Inspect spark arrester daily; replace every 500 hours or as needed. The Engine Owner s Manual provides information regarding the U.S. Environmental Protection Agency (EPA) and the California Emission Control Regulation of emission systems, maintenance and warranty. Keep Engine Owner s Manual with your unit. Should the Engine Owner s Manual become damaged or illegible, replace immediately. Replacements may be ordered per the information found in the Product Information section of the owner s manual. t- 4 09/0
Table of Contents Section General Information.................................... - Section Mower Frame......................................... - Hydraulic System...................................... -4 Section Deck Lift............................................. - Deck Mounting Hardware................................ -4 Cover................................................ -8 Section 4 Engine, 5HP KAW..................................... 4- Fuel System.......................................... 4-4 Instrument Panel....................................... 4-6 Throttle.............................................. 4-4 Park Brake........................................... 4-6 Section 5 Tires and Wheels...................................... 5- Drive Tire Breakdown................................... 5-4 Caster Wheel Breakdown................................ 5-5 Section 6 6" Deck Decals....................................... 6-6" Deck Pulleys and Spindles............................ 6-4 6" Deck............................................. 6-6 Deck Belt Routing and Tensioning......................... 6-8 Spindle Assembly 78506.............................. 6-0 Index........................................................ i- 4 09/0 c-
c- 4 09/0
Section General Information This Manual covers TrimStar model 99 Frequently Ordered Parts PART NO. DESCRIPTION 6088 PUMP DRIVE BELT, A 58.5" EL 60786 DECK BELT, A 89.50 EL 600900 BLADE, F.75"-L-F-CW 60090 BLADE, F0.50"-L-F-CW 068478 IN-LINE FUEL FILTER 79785 KAWASAKI KAI AIR FILTER PRECLEANER 797860 KAWASAKI KAI AIR FILTER CARTRIDGE 77079 ENGINE OIL FILTER Service Literature PART NO. DESCRIPTION 5 TRIMSTAR OWNER S MANUAL 797787 KAWASAKI KAI 5HP ENGINE MANUAL Note: When ordering parts, you must use the part number as shown for each part, not the index number. Always give the model and serial number to your parts and service representative. Note: Items sold in bulk such as seals and hoses are sold by the foot. PART NO. 000 FLEXIBLE TRIM 7877 HOSE, 0.50" LOW PRESSURE 0588 FUEL LINE DESCRIPTION Using this manual Illustrations used were current at the time of printing, but subsequent production changes may cause your machine to vary slightly in detail. Excel Industries, Inc. reserves the right to redesign and change the machine as deemed necessary, without notification. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer for current information and parts. 4 09/0 -
Options Available From Your Dealer PART NO. DESCRIPTION 07654 6" TRIMSTAR HYDRO MULCH KIT 600900 BLADE, F.75"-L-F-CW 60090 BLADE, F0.50"-L-F-CW 05 ROLL-ON STRIPING SULKY 9999 TRIMSTAR SIDE CATCHER 478 KIT, 6/4 ADAPTER Hardware Description Codes & Abbreviations The following codes are used throughout this parts manual. Refer to this list when ordering parts. ABBREVIATION DESCRIPTION ABBREVIATION DESCRIPTION Standard Torques CB CARRIAGE BOLT MB MACHINE BUSHING CE CLEVIS PIN MS MACHINE SCREW CP COTTER PIN NT NUT CS CAP SCREW SC SELF TAPPING CAP SCREW CW CUP WASHER SH SOCKET HEAD FDRW FENDER WASHER SB SHOULDER BOLT FW FLAT WASHER SS SET SCREW HX HEX HEAD OD OUTSIDE DIAMETER LW LOCK WASHER ID INSIDE DIAMETER The following chart lists the standard torque values for the threaded fasteners found in this manual. Torque all cap screws, nuts and set screws to these values unless a different torque is shown in the Notes section next to the fastener. SIZE FT-LBS NM SIZE FT-LBS NM.50 8.. M.. 7 M4..75 0 40 M5 4.5 6..48 48 65 M6 7.7 0.4.500 7 99 M8 8.5 5.56 05 4 M0 7 50.65 45 00 M 64 87.750 60 50 M4 80 08.5.875 40 565 M6 60 5.00 65 850 M0 0 45 M4 555 750 NOTE: Loctite 59 to be used on all pipe threads. Lubricate all grease zerks. - 4 09/0
Section Mower Frame........................................... - Hydraulic System........................................ -4 4_090 -
Mower Frame 7 6 7 5 4 8 8-4_090
Mower Frame INDEX NO. PART NO. QTY. DESCRIPTION 5506 FRAME 60069 7 CN.-8X.00 MAX THK 77980CE DECAL,HOT CE 4 797647 DECAL, TSH IZT BELT 5 0879 SERIAL NO PLATE TURF 6 000 FLEXIBLE TRIM " TOTAL 7 000 FLEXIBLE TRIM " TOTAL 8 808485 8 RIVET NUT, 5/6-8 NOTES:. Includes items 8. 4_090 -
Hydraulic System 4 5 6 7 8 9 0 9 6 6 4 7 8 45 45 5 6 5.4"-6.4" -4 4_090
Hydraulic System INDEX NO. PART NO. QTY. DESCRIPTION 0480 CS.-8X.750 HX G5 7685 FW.4X.687X.05/.080H 047 4 NT.-8 HX G5 ZNYC 4 60996 EXPANSION TANK, ZT800 5 076 OVERFLOW BRKT, TS 6 6000 4 SPRING CLAMP,.75" DIA 7 7877 HOSE, 0.50" LOW PRESSURE " LH 8 7877 HOSE, 0.50" LOW PRESSURE 8.5" RH 9 778746 RING, " ID SPLIT 0 598 CHAIN 8" ( LINKS) 0684 SPRING /4 COIL PL. 785 BUSHING, UHMW 055 PUMP IDLER ARM 4 786848 PULLEY, IDLER 4"OD X.6 5 0596 FW.760X.65X.08 ZNYC 6 60084 SB.750X.000 SH.65-7 088 FW.65X.00X.4 ZNYC 8 7887 CS.65-X.5 HX G5 Z 9 6088 BELT, A 58.5" EL NOTES:. Torque to 00 ft-lbs.. Spring tension, hook to hook is 5.4"-6.4" (see detail). 4_090-5
Hydraulic System 0 8 8 5 6 7 6 8 7 4 9 0 5 6 7-6 4_090
Hydraulic System INDEX NO. PART NO. QTY. DESCRIPTION 0 70087 8 CS.-8X.500 HX G5 6050 CB.50-0 X.65 ZNYC 608 TOW LINK ROD 57 PLATE, TS TOW VALVE 4 66 TOW VALVE BRACKET, LS (NOT SHOWN) 5 67 TOW VALVE BRACKET, RS 6 76855 6 FW.8X.65X.05/.080H 7 06855 4 NT.50-0 HXZY NL 8 04988 SPRING LC-04F-5 9 609 FITTING, 90-9/6 SAE 0 6068 ZT800, RH TRANS 6068 ZT800, LH TRANS 0640 CS.75-6X.00 G5 ZNYC 767954 FW.406X.8 X.060 SAE 4 789 BALL STUD 5 057 ZT SPACER TUBE 6 07 CHARGE PUMP COVER, RH 7 070 CHARGE PUMP COVER, LH 8 000 6 WIRE TIE, SMALL/SHORT NOTES:. Torque to 7 ft-lbs. 4. Service parts available for the transaxles: PART NUMBER DESCRIPTION PART NUMBER DESCRIPTION 600767 OVERFLOW TANK CAP 60 ZT800 BRAKE ARM - 007 60097 BRAKE ARM RETAINER CLIP 604 4-BOLT HUB KIT SDFST 600974 RIGHT FILTER GUARD 60094 ZT800 FAN/PULLEY KIT 600975 LEFT FILTER GUARD 6008 SPRING, EXTENSION RTN 600976 FILTER, OIL 4_090-7
-8 4_090
Section Deck Lift............................................... - Deck Mounting Hardware................................. -4 Cover................................................. -8 4_090 -
- 4_090 Deck Lift 6 7 6 6 9 5 4 4 5 6 7 8 4 5 4 0 9 0 0 8 0 7 8 0 7 6 5 4 5 4 5 7 8 7 7 0 9
Deck Lift INDEX NO. PART NO. QTY. DESCRIPTION 797 GRIP 0570 DECK LIFT HANDLE 7685 4 FW.4X.687X.05/.080H 4 066 CS.-8X.000 HX G5 5 047 NT.-8 HX G5 ZNYC 6 7659 BUSHING 7 4884 STOP, HEIGHT ADJ 8 059 DECK INDICATOR 9 086660 NT.75-6 HXZY NL 0 767954 4 FW.406X.8 X.060 SAE 05450 NT.75-6 HX GRD 5 ZNY 76796 FW.5X.06X.090 SAE 0089 NT.500- HX G5 ZNYC 4 00847 NT.750-0 HX G5 ZNYC 5 7890 BLOCK, DECK LIFT MT /4" 6 050 LOWER HANDLE 7 0775 DECK LIFT COVER 8 0644 CS.75-6X.000 HX G5 9 705954 CS.500-X.5 HX G5 Z 0 657 BEARING DISC 78550 SB.50X.75SH.75-6TD 6095 WASHER, WAVY 6094 DECK LIFT ROD 4 7894 CLIP E,.00 X.65X.05 5 6068 FW.78X.50X.0 ZNYC 6 05495 GREASE FITTING STRAIGHT 7 70464 NT.47-4 HX FLG ZN 8 60 DECK LIFT CHAIN 9 58 DECK LIFT LINK 0 055749 5 CS.47-4X.750 HX G5 48458 YOKE, DECK LEVELER 75670 CS.-8X.50 FLTHR G 788 CS.47-4X.750 FULTH NOTES: 4_090 -
Deck Mounting Hardware 0 4 0 7 7 5 7 INDEX NO. SERVICE PART NO. QTY. DESCRIPTION 4 078949 CS.500-X.00 GR ZN 5 78567 NT.50- HX LK NY NOTES: -4 4_090
MOWERDECK LEVELING PROCEDURE (Refer to FIG. ). Check tire pressures (8 - psi) to make certain they are properly inflated before starting to level deck. NOTE: Stop engine. Make sure deck clutch switch is in the down (OFF) position. Remove ignition key. Place control levers in the brake position. NOTE: See deck leveling illustration at the end of the chapter to locate part name.. Place mower with deck installed on deck installation fixture.. Factory cutting height is set at ¼" by placing the height stop in the " hole, with the flat side of height adjusting stop against the deck stop bracket. 4. Clamp the height stop against the deck stop bracket. 5. Loosen all nuts on the deck lift threaded rods, and the hardware holding on the deck leveler yoke (on the left rear), until ALL the deck lift chains are loose, AND the deck is sitting tightly on all four deck installation fixture. 6. Loosen the two nuts on the front of height indicator bar so that the bar has play. 7. Start the leveling process on the RIGHT REAR of the mower. 8. Set the amount of threads protruding on the deck lift rod from the lift block at approximately.5". 9. Jam both nuts against the block. 0. Push or pull on the deck lift bell crank until the chain on the RIGHT REAR just becomes tight, making sure that the deck stays tight against the deck installation blocks.. While keeping the chain tight, tighten the nuts against the deck lift block on the height indicator.. Go to the LEFT REAR of the mower.. Loosen the 5/6" jam nut on the deck leveler yoke, and back the adjuster bolt out to allow the deck leveler yoke to move up and down freely, and there is slack in the deck lift chain. 4. Tighten the adjuster bolt until the chain just becomes tight, making sure that the deck stays tight against the deck installation blocks. 5. Tighten the adjuster bolt jam nut to prevent the deck leveler yoke from moving. 6. Tighten the hardware holding the chain and deck leveler yoke onto the deck lift arm. 7. Go to the RIGHT FRONT of the mower. 8. Make sure that there is still slack in the chain. If not, loosen the two nuts on the block holding the threaded rod until there is slack in the deck lift chain. 9. Tighten the appropriate nut until the chain just becomes tight, making sure that the deck stays tight against the deck installation blocks. 0. Tighten the other nut on the opposite side of the block, and jam them tightly together against the block.. When completed, all chains should be tight, and deck should still be resting on the deck installation blocks. 4_090-5
NOTE: Wheels are not shown. Deck Lift Handle Height Indicator Deck Leveler Yoke Deck Stop Bracket Deck Lift Rod Deck Lift Block Nuts Chain FIG. -6 4_090
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Cover -8 4_090
Cover INDEX PART NO. QTY DESCRIPTION 7900 4 KNOB, 5/6-8 X /4" MALE 055 DECK COVER, 6 6006 DECAL, DECK HEIGHT INDICATOR NOTES: 4_090-9
-0 4_090
Section 4 Engine, 5HP KAW...................................... 4- Fuel System............................................ 4-4 Instrument Panel........................................ 4-6 Throttle............................................... 4-4 Park Brake............................................ 4-6 4_090 4-
Engine, 5HP KAW 6 BLK 7 RED BLK 5 4 8 0 TOWARD ENGINE 9 4 5 8 5 6 9 7 0 4-4_090
Engine, 5HP KAW INDEX NO. PART NO. QTY. DESCRIPTION 794 ENGINE, KAWASAKI 5HP 047 5 NT.-8 HX G5 ZNYC 7685 5 FW.4X.687X.05/.080H 4 0587 4 CS.-8X.500 HX G5 5 06445 CS.-8X.000 HX G5 6 0480 5 CS.-8X.750 HX G5 7 076 ENGINE PLATE COVER 8 79654 VALVE,OIL DRAIN M0X.5 9 7877 HOSE, 0.50" LOW PRESSURE, " LONG 0 79558 GASKET, EXHAUST 5&7HP 07004 4 LW. MED SPRING ZNYC 78664 4 NT M8-.5 HX STAINLESS 60799 MUFFLER, 5HP KAW 4 000 WIRE TIE, SMALL/SHORT 5 557 CLUTCH ANCHOR PLATE 6 795 HARNESS, CLUTCH PIGTAIL 7 78498 BUMPER, RUBBER 8 77 KEY /4 SQ X 0.66 LG(FS) 9 79949 PULLEY, A SEC, 4.5 OD 0 605 CLUTCH, WARNER 7647 FW.454X.50X.50 785048 CS.47-0X.00 HX G5 Z NOTES:. Part of wiring harness.. Torque to 45-48 ft-lbs. Replace (do not reuse) capscrew if removed or loosened. Use only hand tools to install this fastener.. Engine oil capacity: See engine owner s manual. 4_090 4-
Fuel System 4 5 6 7 8 9 4-4 4_090
Fuel System INDEX NO. PART NO. QTY. DESCRIPTION 77906 FUEL CAP,.5" 79044 FUEL TANK 000 CLIP 4 0588 FUEL LINE 7" 5 05 CONSOLE SUPPORT 6 7685 4 FW.4X.687X.05/.080H 7 0480 4 CS.-8X.750 HX G5 8 05450 4 NT.75-6 HX GRD 5 ZNY 9 767954 4 FW.406X.8 X.060 SAE NOTES:NOTES:. Valve and grommet included with new fuel tank.. Service parts available for the fuel tank: PART NUMBER DESCRIPTION PART NUMBER DESCRIPTION 78595 FLANGE GROMMET 78944 FUEL SHUT-OFF VALVE 4_090 4-5
Instrument Panel 5 9 6 7 4 8 0 9 9 9 4 5 7 8 6 9 0 9 5 Console 0 4-6 4_090
Instrument Panel INDEX NO. PART NO. QTY. DESCRIPTION 779 GRIP,.875 X 4.56 BLK 77556 BEARING, STEERING 0766 STEERING BAR 4 785766 STEERING ROD, ADJUSTER 5 045 4 NT.-4 HX ZNYC 6 6089 PIVOT SPACER BUSHING 7 76999 6 SC #0 X.750 PHILLIPS T 8 77957 CB.-8X.750 SHTNK 9 7685 8 FW.4X.687X.05/.080H 0 058776 5 NT.-8 HXZY NL 07784 4 MS # 6- X.000 RD SL 486 ARM 0499 KNOB,.RD.75-6X50 4 0645 NEUTRAL LOCK HANDLE ROD 5 478 SPACER, SWITCH WB 6 047456 GM.750X.88X.00X. 7 0969 WN #6- X.00 TP 6 8 77965 4 RP.078X.50 LONG ZN 9 045765 FW.00X.500X.4 ZN 0 784 BEARING NOTES: 4_090 4-7
Instrument Panel Console 44 4 9 44 6 4 0 9 9 9 4 9 4 0 40 5 6 7 9 45 46 9 6 5 6 4 8 7 9 6 8 0 4-8 4_090
Instrument Panel INDEX NO. SERVICE PART NO. QTY. DESCRIPTION 45 ARM W/AM WB DAMPNER 047 NT.-8 HX G5 ZNYC 789 BALL STUD, DAMPER 4 78849 DAMPER, CENTERING 5 05086 PIVOT PIN 6 76859 6 BUSHING,IGUS#080 7 09 NEUTRAL LOCK YOKE 8 0465 SPRING.5 9 0764 FW.406X.000X.06 ZNYC 0 086660 NT.75-6 HXZY NL 60798 BRAKE ROD ASSY 788554 LOCK COLLAR,.500X.000 0647 NEUTRAL LOCK SPACER 4 785 CS.-8X4.50 HX G5 5 0646 NEUTRAL SWITCH BRKT 6 7049 FW.9X.500X.048 ZNYC 7 0598 NT #0-4 HX NL ZN 8 6095 PUMP ADJUSTMENT ROD 9 069 BELLCRANK 40 60098 CB 0-4 X.500 ZYNC 4 05450 6 NT.75-6 HX GRD 5 ZNY 4 7974 SWITCH,PLUNGER SNAP MOUNT 4 6095 WAVY WASHER 44 76796 FW.5X.06X.090 SAE 45 075 CP.56DX.000 LG HML Z 46 078 CE.500X4.50.56X4.4 NOTES: 4_090 4-9
STEERING CONTROL ADJUSTMENT. DISENGAGE PARK BRAKE LEVER ENGAGE LOCKING HARDWARE STEERING ROD ASSEMBLY FIG. NEUTRAL ADJUSTMENT. Remove brake link from lower brake bell crank.. With the mower on the assembly stand, place the H-bar lock in the run position with the engine running.. If rear wheels rotate forward or rearward, loosen the locking hardware on the turnbuckle assembly 4. Tighten or loosen the turnbuckle until rear wheel comes to a stop. Retighten locking hardware. 5. Neutral should now be set. 6. Release park brake. 7. With engine running, rotate H-Bar forward, and then into reverse. 8. Wheels should both return to neutral when H-Bar is pulled forward out of reverse. If not, repeat step -4 until they do. Return brake lever to park position and check to make sure wheels are not rotating. 9. If wheels rotate, repeat steps - 8. DRIVE STRAIGHT LINKAGE ADJUSTMENT. With mower on assembly stand (wheels off the ground), and engine running, move park brake lever into drive position.. Check drive wheel rotation speed using contact tachometer.. Loosen the locking hardware on the top steering rod assembly on the side that is rotating slower. 4. Lengthen the steering rod assembly by rotating the center adjustment rod until both wheels are rotating at the same speed. 5. Tighten the locking hardware on the steering rod assembly and verify all locking hardware is tight. 6. Recheck wheel speed and repeat steps through 5 as necessary. 4-0 4_090
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Instrument Panel 5 6 5 5 6 50 54 6 47 48 49 5 6 6 54 56 55 4 56 58 59 57 60 4-4_090
Instrument Panel INDEX NO. PART NO. QTY. DESCRIPTION 4 47 55007 CONSOLE TS SERV ASSY 48 6094 DECAL, TS INST PNL NO-ES 49 78888 DECAL, TRIMSTAR ID 50 76966 HOUR METER 5 776476 SWITCH, PTO 5 77658 IGN SWITCH 5 785808 KEY ASSEMBLY 54 60097 CABLE, CHOKE 55 0558 4 CS.75-6X.750 HX G5 56 767954 8 FW.406X.8 X.060 SAE 57 60967 DECAL, ENGINE COMPART 58 777 DECAL 'MADE IN U.S.A.' 59 55007 H-BAR TS SERV ASSY 60 7700 DECAL, H-BAR STEERING 6 60970 WIRE HARNESS 6 6097 WIRE HARNESS OPC NOTES:. Part of 60970 (Wire Harness).. Part of 6097 (Wire Harness Operator Presence Control).. Item 47 includes (items 48, 49, 57 and 58). 4. Item 59 includes (item 60). 4_090 4-
Throttle 4 4-4 4_090
Throttle INDEX NO. PART NO. QTY. DESCRIPTION 60098 CB 0-4 X.500 ZYNC 77865 CABLE, THROTTLE 7049 FW.9X.500X.048 ZNYC 4 0598 NT #0-4 HX NL ZN NOTES: 4_090 4-5
Park Brake 5 4 6 7 8 0 9 7 4 4 5 6 4-6 4_090
Park Brake INDEX NO. PART NO. QTY. DESCRIPTION 080655 CS.75-6X.500 HX G5 767954 9 FW.406X.8 X.060 SAE 059 LOWER BRAKE BELLCRANK 4 086660 4 NT.75-6 HXZY NL 5 7659 IGUS BUSHING #0608 6 6070 LOWER BRAKE ROD ASSY 7 05450 NT.75-6 HX GRD 5 ZNY 8 064006 CS.-8X.65 HX G5 9 7685 FW.4X.687X.05/.080H 0 058 BRAKE PULL BRACKET 6 TS 05599 CS.50-0X.750 HX G5 76855 FW.8X.65X.05/.080H 090 BRAKE SPRING LINK, RIGHT SIDE 4 090 BRAKE SPRING LINK, LEFT SIDE 5 047 NT.-8 HX G5 ZNYC 6 0497 NT.50-0 HX GR.5 ZNYC 7 7844 BRAKE TENSION SPRING NOTES:. Items supplied with ZT800 transmission. PARK BRAKE ADJUSTMENT 6 7 7 8 4 0 FIG.. Item 8 (064006) and (05599), and associated hardware, should be loose. After final adjustments are made, tighten all the associated hardware.. Assemble item 7 (05450) nuts onto item 6 (6070) to the end of the threads on the brake link assembly. Leave these nuts loose at this time. 4_090 4-7
. Place washer onto brake link, and slide through hole in item 0 (060) brake pull bracket. Assemble item 6 (6070) brake link assembly onto brake item (059) bell crank. 4. Assemble remaining hardware and item 7 (7844) spring onto brake link. Install item 4 (086660) onto end of brake link (6070). 5. Place the H-bar handle in the neutral position and the park brake lever in the engaged position. 6. Tighten item 4 (086660) to the.00" dimension shown. 7. Check engagement of internal park brake pawl by manually rotating transmission axle in both directions. If pawl is engaged, the axle should not rotate. 8. Tighten item 8 (064006) on both sides of item 0 (060) brake pull bracket. 9. Tighten item (05599) on both sides. 0. Adjust item 7 (05450) so that there is.0" between the washer and the FIRST nut. With two wrenches, tighten the second nut down to the first, maintaining the.0" dimension.. Brakes are now set.. Place the H-bar handle in the run position and the park brake lever in the disengaged position.. The washer under the double jam nuts (item 7, 05450) should still be free to rotate, and have approximately.06" clearance. If not, readjust jam nuts to this dimension. 4. With brakes still in the disengage/run position, verify that wheels rotate freely without brakes grabbing. If brakes are grabbing, adjust item 7 (05450) locking nuts closer to end of brake rod assembly until wheels rotate freely. Re-engage brake lever to ensure that brakes are set. 5. Repeat engagement and disengagement as required to ensure that brakes are set in the engaged position, and are off in the run position. 4-8 4_090
Section 5 Tires and Wheels........................................ 5- Drive Tire Breakdown.................................... 5-4 Caster Wheel Breakdown................................. 5-5 4_090 5-
Tires and Wheels 4 5 6 6 7 8 9 0 9 5-4_090
Tires and Wheels INDEX NO. PART NO. QTY. DESCRIPTION 78545 TIRE/WHEEL, 8X6.50-8 06077 8 WHEEL NUT 705954 CS.500-X.5 HX G5 Z 4 4467 FW.50X.5X.87 SPL 5 7976 FW.5X.75X.5 ZNY 6 784 4 BEARING 7 78460 SPACER 8 78567 NT.50- HXZY NL 9 76796 4 FW.5X.06X.090 SAE 0 9689 CASTER FORK 0460 CS.500-X6.50 HX G5 Z 788604 TIRE/WHEEL ASSY X4-5 06969 GAGE WHEEL SPACER NOTES:. Apply grease to zerks (see owners manual).. Torque to 65-75 ft. lbs.. Inflate tires to 8- psi. 4_090 5-
Drive Tire Breakdown INDEX NO. PART NO. QTY. DESCRIPTION 7857 TIRE 8 X 6.50-8 4 PLY 7850 WHEEL 5.5 095 TIRE VALVE TR-4 5-4 4_090
Caster Wheel Breakdown INDEX NO. PART NO. QTY. DESCRIPTION 788604 TIRE/WHEEL ASSY X4-5 77806 BEARING CAP 7784 /4" ROLLER BEARING 4_090 5-5
5-6 4_090
Section 6 6" Deck Decals........................................ 6-6" Deck Pulleys and Spindles............................. 6-4 6" Deck.............................................. 6-6 Deck Belt Routing and Tensioning.......................... 6-8 Spindle Assembly 78506............................... 6-0 4_090 6-
6" Deck Decals 6 8 7 5 4 INDEX NO. SERVICE PART NO. QTY. DESCRIPTION 5509 6" DECK 60069 4 CN.-8X.00 MAX THK 60787 DECK WARNINGS DECAL 4 60796 DISCHARGE CHUTE DECAL 5 795 DECAL,6"DECK ID 6 604 DECAL,BELT ROUTING 7 797845 FUSION DECAL 8 609 THROWN OBJECTS DECAL. Item (5509) includes items 8. NOTES: 6-4_090
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6-4 4_090 6" Deck Pulleys and Spindles 4 0 5 6 7 6 8 9 0 0 4 5 5 6 6 6 6 6 8 8 9 9 4 4 7 0 5 6 7 5 6 4
6" Deck Pulleys and Spindles INDEX NO. PART NO. QTY. DESCRIPTION 4 05007 CS.65-X.750 HX G5 0468 FW.656X.00X.078 ZNYC 797449 FW.650X.5X.8 ZNYCG5 4 606 IDLER PULLEY,.06" 5 050 DECK IDLER 6 78499 6 CS.-8X.50 FLT SH 7 6044 IDLER SLIDE 8 0684 IDLER SPRING 9 598 CHAIN 0 7887 CS.65-X.5 HX G5 Z 78474 CW.6.50X.87 PNT 796656 PULLEY, 5.6 EOD, A-SEC 796664 PULLEY,.75 EOD, A-SEC 4 05 PULLBAR 5 047 NT.-8 HX G5 ZNYC 6 7685 0 FW.4X.687X.05/.080H 7 058776 6 NT.-8 HXZY NL 8 0480 CS.-8X.750 HX G5 9 974 PULLBAR PIN 0 78856 IDLER PULLEY, NHI 5.00 05450 8 NT.75-6 HX GRD 5 ZNY 767954 6 FW.406X.8 X.060 SAE 78506 BLADE SPINDLE ASSEMBLY 4 0056 8 CS.75-6X.75 HX G5 5 780 IDLER SPRING 6 645 CHAIN NOTES:. Torque to 8 ft. lbs.. Torque to 0 ft. lbs.. These items are used on mowers with serial numbers prior to 009000. 4. This item has quantity of for mowers with serial numbers prior to 009000. 4_090 6-5
6" Deck 5 4 8 6 9 7 0 0 0 0 4 6-6 4_090
6" Deck INDEX NO. PART NO. QTY. DESCRIPTION 60786 BELT, A 89.50 EL 60806 RUBBER DISCHARGE CHUTE 6084 TORSION SPRING 4 6084 CHUTE PIN 5 877 CHUTE BRACKET 6 086660 NT.75-6 HXZY NL 7 767954 FW.406X.8 X.060 SAE 8 079 RH 6" PULLEY COVER, TS 9 078 LH 6" PULLEY COVER, TS 0 7900 4 5/6-8 X /4"MALE KNOB 60090 BLADE, F0.50"-L-F-CW 600900 BLADE, F.75"-L-F-CW 78474 CW.6.50X.87 PNT 4 7887 CS.65-X.5 HX G5 Z 5 056077 CS.50-0X.000 HX G5 6 609 SPACER, CHUTE STOP 7 76855 FW.8X.65X.05/.080H 8 06855 NT.50-0 HXZY NL 9 086660 NT.75-6 HXZY NL 0 767954 FW.406X.8X.060 SAE 075 CHUTE MOUNT 058776 NT.-8 HXZY NL 79898 CHUTE, RUBBER DISCHARGE 4 0697 SB.75X.500 SH.- NOTES:. Torque to 8 ft. lbs.. Do not torque, the discharge chute must pivot freely.. Items 5-4 used on mowers with serial numbers prior to 0070. 8 7 6 5 4 0 9 0 FIG. 4_090 6-7
Deck Belt Routing and Tensioning 5.0"-5.6" 7."-7.8" NOTES:. Route deck belt as shown.. Spring length after tensioning new belt. Spring length measured from outside of hook to outside of hook. Tension spring with deck in level cutting height.. Dimension for mowers with serial numbers prior to S/N 009000. 6-8 4_090
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Spindle Assembly 78506 5 4 INDEX NO. SERVICE PART NO. QTY. DESCRIPTION 7854 HOUSING, BLADE SPINDLE 785 SHAFT, BLADE SPINDLE 78555 BEARING, BLADE SPINDLE 4 7850 SPACER, BLADE SPINDLE 5 78548 RING, BLADE SPINDLE RETAINER 6-0 4_090
Numerical Index Part No. Page No. Index Part Numbers 000 4-5 000-7, 4-0056 6-5 0089-00847 - 05495-0588 -, 4-5 0640-7 07004 4-075 4-9 095 5-4 0497 4-7 05007 6-5 0596-5 088-5 000 -, - 047-5, -, 4-, 4-9, 4-7, 6-5 0480-5, 4-, 4-5, 6-5 0465 4-9 066-0644 - 0684-5, 6-5 0969 4-7 045 4-7 04988-7 0460 5-0499 4-7 045765 4-7 0468 6-5 047456 4-7 0587 4-05450 -, 4-5, 4-9, 4-7, 6-5 055749-0558 4-05599 4-7 056077 6-7 058776 4-7, 6-5, 6-7 0598 4-9, 4-5 06077 5-0697 6-7 064006 4-7 06445 4-068478 - 06855-7, 6-7 078 4-9 0764 4-9 07784 4-7 078949-4 080655 4-7 Part No. Page No. 0879-086660 -, 4-9, 4-7, 6-7 05-050 6-5 07654-090 4-7 090 4-7 05 4-5 059-050 - 057-7 058 4-7 059 4-7 055-5 0570-069 4-9 0645 4-7 0646 4-9 0647 4-9 078 6-7 079 6-7 070-7 07-7 076 4-075 6-7 076-5 0766 4-7 0775-09 4-9 57-7 5-478 - 58-557 4-66 -7 67-7 877 6-7 598-5, 6-5 657-05086 4-9 06969 5-45 4-9 974 6-5 05 6-5 9689 5-486 4-7 478 4-7 4467 5-4884 - 48458-60 - 645 6-5 Part No. Page No. 55007 4-55007 4-5506 - 5509 6-600767 -7 600900 -, -, 6-7 60090 -, -, 6-7 60097-7 600974-7 600975-7 600976-7 6000-5 60069 -, 6-60084 -5 60097 4-60098 4-9, 4-5 606 6-5 609-7 60-7 605 4-604 -7 6044 6-5 6050-7 6068-6068 -7 6068-7 6070 4-7 60786 -, 6-7 60787 6-60796 6-60798 4-9 60799 4-60806 6-7 6084 6-7 6088 -, -5 6089 4-7 6084 6-7 609 6-6094 4-6094 - 6095 4-9 6095 -, 4-9 60967 4-60970 4-6097 4-60996 -5 60094-7 609 6-7 6008-7 608-7 604 6-70464 - 4 09/0 i-
Part No. Page No. Part No. Page No. Part No. Page No. 7049 4-9, 4-5 705954 -, 5-70087 -7 77 4-7976 5-777 4-78550 - 75670-7647 4-7659 -, 4-7 767954-7, -, 4-5, 4-, 4-7, 6-5, 6-7 76796 -, 4-9, 5-76859 4-9 76855-7, 4-7, 6-7 7685-5, -, 4-, 4-5, 4-7, 4-7, 6-5 76966 4-76999 4-7 7700 4-779 4-7 77079-77806 5-5 7784 5-5 77556 4-7 776476 4-77658 4-77865 4-5 778746-5 77957 4-7 77965 4-7 77980CE - 77906 4-5 785-5 7894-780 6-5 78567-4, 5-788 - 78856 6-5 7887-5, 6-5, 6-7 789-7, 4-9 7890-78474 6-5, 6-7 78664 4-78506 6-5 7854 6-0 785 6-0 7850 6-0 78548 6-0 78555 6-0 78944 4-5 78499 6-5 784 4-7, 5-7844 4-7 78460 5-78498 4-785048 4-785 4-9 78595 4-5 7850 5-4 7857 5-4 78545 5-785766 4-7 785808 4-786848 -5 7877 -, -5, 4-78849 4-9 788554 4-9 788604 5-, 5-5 78888 4-795 4-794 4-79558 4-7900 6-7 79044 4-5 797-7974 4-9 795 6-79654 4-796656 6-5 796664 6-5 797449 6-5 797647-797787 - 797845 6-79785 - 797860-79898 6-7 79949 4-808485 - 99-9999 - i- 4 09/0