P ARTS MANUAL This Manual contains standard Production Product Identification Numbers. Special Engineered Options not Included ES40 MT Triple E Series Mast FOR PARTS AND SERVICE: TELEPHONE: (888) 946-3330 Manual Number: 26980 R 7040 South Highway Westminster, SC 29693 Toll Free (888) 946-3330 (864) 647-9 FAX (864) 647-5406
Introduction About This Manual This manual shows the parts breakdown for the mast product ID numbers. Locate the product ID number (PID number) stamped on the left hand side of the outer upright channel. This number must be used when ordering replacement parts for this product. PRODUCT I.D. NUMBER ES40 MT XYZ Ordering Parts EXAMPLE MA2059.eps Customers - Parts and service literature is available through authorized lift truck dealers. To place an order, contact the lift truck dealer of your choice. Lift Truck Dealers - To order parts and service literature contact: LIFT TEK / ELECAR CUSTOMER SERVICE 7040 S HWY WESTMINSTER, S.C. 29693 TELEPHONE: (888) 946-3330 FAX: (864) 647-5406
Contents Cover... Introduction... 2 Safety Decals... 3 Main Lift Cylinder... 4 Free Lift Cylinder... 8 Weldments... 2 Weldment Common Parts... 3 Hoist Chains and Free Lift Hose... 4 Freelift Crosshead Chain Retention Kit... 5 Lowering Control Valve... 6 Load Backrest... 7 4 Roller Carriages... 8 6 Roller Carriages... 9 Single Function Internal Hose Reeving... 20 Internal Hose Reeving Internal Hose Reeving... 24 Recommended Spare Parts List... 26 Safety Decals
Main Lift Cylinder For PID Numbers ES40-MT-00 Through ES40-MT-054 7 6 4 3 7 8 PART NUMBER 6 4 2 External Hydraulic Fuse ( RIGHT HAND SIDE ONLY ) Part Number 252640 5 9 2 5 0 3 MA2886.eps Page 4 05/03/ 26980 R
Main Lift Cylinder ML-2 ITEM # QTY PART # DESCRIPTION ITEM # QTY PART # DESCRIPTION N/A Rod 0 -K-L- Snap Ring 2 N/A Spacer -K-L- Check Valve 3 N/A Tube Assembly 2 -K-L- O-Ring 4 -S- Wrap-In Wire 3 -S- O-Ring 5 N/A Cushion 4 -S- Backup Ring 6 -L- Piston 5 -S- Piston Seal 7 -S- Locking Insert 6 -S- Head Gland Seal 8 -M- Head Gland 7 -S- Rod Wiper 9 -S- Wearband -S - Included in Seal Kit P/N 005056. -K- Included in Check Valve Kit P/N 005055. -L- Included in Piston Kit P/N 005057. -M- Included in Head Gland Kit P/N 005058. ML- OCL ML CYLINDER OCL ML CYLINDER OCL ML CYLINDER PART NUMBER PART NUMBER PART NUMBER (in) REF "D" (in) REF "D" (in) REF "D" 56 004338 77 004359 98 004380 57 004339 78 004360 99 00438 58 004340 79 00436 00 004382 59 00434 80 004362 0 004383 60 004342 8 004363 02 004384 6 004343 82 004364 03 004385 62 004344 83 004365 04 004386 63 004345 84 004366 05 004387 64 004346 85 004367 06 004388 65 004347 86 004368 07 004389 66 004348 87 004369 08 004390 67 004349 88 004370 09 00439 68 004350 89 00437 0 004392 69 00435 90 004372 004393 70 004352 9 004373 2 004394 7 004353 92 004374 3 004395 72 004354 93 004375 4 004396 73 004355 94 004376 5 004397 74 004356 95 004377 6 004398 75 004357 96 004378 7 004399 76 004358 97 004379 OCL = Outer Channel Length 26980 R 05/03/ Page 5
Main Lift Cylinder For PID Numbers ES40-MT-055 to Present 4 8 6 2 9 7 5 2 3 4 0 3 8 External Hydraulic Fuse ( RIGHT HAND SIDE ONLY ) Part Number 252640 6 9 7 5 MA3063.eps Page 6 05/03/ 26980 R
Main Lift Cylinder ML-3 ITEM # QTY PART # DESCRIPTION ITEM # QTY PART # DESCRIPTION -S- Backup Ring 790 Roll Pin 2 -S- Backup Ring 2 N/A Piston 3 N/A Wire Ring 3 -S- Piston Seal 4 -K- Check Valve 4 306834 Retainer 5 -S- Circlip 5 N/A Rod 6 -S-K- Circlip 6 -S- Rod Seal 7 N/A Cushion Sleeve 7 N/A Shell Assembly 8 -S- Wiper 8 -K- Washer 9 -S- O-Ring 9 -S- Wear Ring 0 -S-K- O-Ring -S- Included in Seal Kit P/N 30690. -K- Included in Check Valve Kit P/N 30894. ML-4 OCL ML CYLINDER OCL ML CYLINDER OCL ML CYLINDER PART NUMBER PART NUMBER PART NUMBER (in) REF "D" (in) REF "D" (in) REF "D" 56 00588 77 005839 98 005860 57 00589 78 005840 99 00586 58 005820 79 00584 00 005862 59 00582 80 005842 0 005863 60 005822 8 005843 02 005864 6 005823 82 005844 03 005865 62 005824 83 005845 04 005866 63 005825 84 005846 05 005867 64 005826 85 005847 06 005868 65 005827 86 005848 07 005869 66 005828 87 005849 08 005870 67 005829 88 005850 09 00587 68 005830 89 00585 0 005872 69 00583 90 005852 005873 70 005832 9 005853 2 005874 7 005833 92 005854 3 005875 72 005834 93 005855 4 005876 73 005835 94 005856 5 005877 74 005836 95 005857 6 005878 75 005837 96 005858 7 005879 76 005838 97 005859 OCL = Outer Channel Length 26980 R 05/03/ Page 7
Free Lift Cylinder For PID Numbers ES40-MT-00 Through ES40-MT-054 9 4 22 9 8 2 PART NUMBER 8 6 3 5 2 3 7 20 7 23 5 6 0 2 4 MA2887.eps Page 8 05/03/ 26980 R
Free Lift Cylinder FL-2 ITEM # QTY PART # DESCRIPTION ITEM # QTY PART # DESCRIPTION N/A Rod 3 005079 Fuse Spring 2 N/A Tube 4 -K-M- Snap Ring 3 -K- Cushion Tube 5 -K-M- Check Valve 4 -S- Wipe 6 -S-M- O-Ring 5 005077 Fuse Spring Guide 7 -S-K- O-Ring 6 005076 Fuse Piston 8 -S- O-Ring 7 -K- Piston 9 -S- O-Ring 8 -S- Locking Insert 20 -S-K- Backup Ring 9 -L- Head Gland 2 -S- Backup Ring 0 -S-K- Wearband 22 -S- Rod Seal -S- Wrap-In Wire 23 -S-K- Crown Seal 2 -K-M- Washer -S- Included in Seal Kit P/N 005064. -K- Included in Piston Kit P/N 005065. -L- Included in Gland Assembly Kit P/N 005066. -M- Included in Check Valve Kit P/N 005063. FL- OCL FL CYLINDER OCL FL CYLINDER OCL FL CYLINDER PART NUMBER PART NUMBER PART NUMBER (in) REF "E" (in) REF "E" (in) REF "E" 56 004276 77 004297 98 00438 57 004277 78 004298 99 00439 58 004278 79 004299 00 004320 59 004279 80 004300 0 00432 60 004280 8 00430 02 004322 6 00428 82 004302 03 004323 62 004282 83 004303 04 004324 63 004283 84 004304 05 004325 64 004284 85 004305 06 004326 65 004285 86 004306 07 004327 66 004286 87 004307 08 004328 67 004287 88 004308 09 004329 68 004288 89 004309 0 004330 69 004289 90 00430 00433 70 004290 9 0043 2 004332 7 00429 92 00432 3 004333 72 004292 93 00433 4 004334 73 004293 94 00434 5 004335 74 004294 95 00435 6 004336 75 004295 96 00436 7 004337 76 004296 97 00437 OCL = Outer Channel Length 26980 R 05/03/ Page 9
Free Lift Cylinder For PID Numbers ES40-MT-055 to Present 3 3 5 0 6 4 9 2 4 8 2 8 7 9 20 5 MA3064.eps 8 7 6 Page 0 05/03/ 26980 R
Free Lift Cylinder FL-3 ITEM # QTY PART # DESCRIPTION ITEM # QTY PART # DESCRIPTION -S- Backup Ring N/A Piston 2 N/A Wire Ring 2 -S- Piston Seal 3 -S- Wiper 3 308437 Retainer 4 -K- Check Valve 4 N/A Rod 5 -S-K- Circlip 5 -S- Rod Seal 6 304903 Fuse Piston 6 N/A Shell 7 -S- Wear Ring 7 229028 Fuse Spring 8 -S- Nylon Ring 8 56407 Fuse Spring Guide 9 -S-K- O-Ring 9 N/A Stand Tube 0 -S- O-Ring 20 -K- Washer -S- Included in Seal Kit P/N 308444. -K- Included in Check Valve Kit P/N 563904. FL-4 OCL FL CYLINDER OCL FL CYLINDER OCL FL CYLINDER PART NUMBER PART NUMBER PART NUMBER (in) REF "E" (in) REF "E" (in) REF "E" 56 005685 77 005706 98 005727 57 005686 78 005707 99 005728 58 005687 79 005708 00 005729 59 005688 80 005709 0 005730 60 005689 8 00570 02 00573 6 005690 82 0057 03 005732 62 00569 83 00572 04 005733 63 005692 84 00573 05 005734 64 005693 85 00574 06 005735 65 005694 86 00575 07 005736 66 005695 87 00576 08 005737 67 005696 88 00577 09 005738 68 005697 89 00578 0 005739 69 005698 90 00579 005740 70 005699 9 005720 2 00574 7 005700 92 00572 3 005742 72 00570 93 005722 4 005743 73 005702 94 005723 5 005744 74 005703 95 005724 6 005745 75 005704 96 005725 7 005746 76 005705 97 005726 OCL = Outer Channel Length 26980 R 05/03/ Page
Weldments SEE W- D A 37 7 9 6 4 25 38 24 0 B 2 4 8 8 39 22 C 3 23 33 36 4 32 40 26 7 35 2 42 30 27 34 20 5 9 28 2 4 6 3 5 3 E Page 2 05/03/ 26980 R
Weldment Common Parts W- REF QTY PART # DESCRIPTION REF QTY PART # DESCRIPTION A X Outer Upright 20 2 6230 Flatwasher B X Intermediate Upright 2 266836-2 FL Hose Sleave C X Inner Upright 22 2 234006 Bolt D 2 X Main Lift Cylinder 23 786882 M0 Hex Nut E X Free Lift Cylinder 24 2 683822 M2 Lockwasher 2085 DECAL KIT (Not Shown) 25 68382 M2 x 20 Capscrew 2 2 258078 Wear Plug 26 68238 M0 Lockwasher 3 253624 Cross Head 27 8 680460 Chain Anchor Pin 4 237555 Clamp Kit 28 2 680240 Chain Anchor 5 6 664206 Roler Assembly 29 6 658 Cotter Pin 6 2 23359 Roler Assembly 30 6 6508 Cotter Pin 7 26052 Hose Guard 3 39* 6388 Shim 8 2 25720 Wear Plug 32 2 340 40mm Snap Ring 9 683793 Sheave 33 333 29mm Snap Ring 0 253778 Chain Guard 34 2 24889 Chain Anchor 2 23837 ML Cylinder Shim Kit 35 4** 206323 M6 Lockwasher 2 4 23060 Shim Plate 36 ** 23059 Chain Guard 3 230765 Hose Clamp 37 202407 M2 x 60 Capscrew 4 4 66550 Sheave 38 2 20433 Chain Anchor 5 2 234868 Capscrew 39 200788 M0 x 35 Capscrew 6 234049 Stubshaft 40 200429 M0 x 20 Capscrew 7 20752 Hose Clamp 4 2 200006 Nut 8 2* 203388 Shim 42 4** 20632 M6 x 6 Capscrew 9 2 643522 Bolt * Quantity may vary. ** - Included in Chain Guard Kit P/N 24682 for units with no IHR only. X - See specific pages for part numbers. W-2 OCL OUTER INTER INNER OCL OUTER INTER INNER UPRIGHT UPRIGHT UPRIGHT UPRIGHT UPRIGHT UPRIGHT (in) REF "A" REF "B" REF "C" (in) REF "A" REF "B" REF "C" 67 25685 256230 256275 85 256203 256248 256293 68 25686 25623 256276 86 256204 256249 256294 69 25687 256232 256277 87 256205 256250 256295 70 25688 256233 256278 88 256206 25625 256296 7 25689 256234 256279 89 256207 256252 256297 72 25690 256235 256280 90 256208 256253 256298 73 2569 256236 25628 9 256209 256254 256299 74 25692 256237 256282 92 25620 256255 256300 75 25693 256238 256283 93 2562 256256 25630 76 25694 256239 256284 94 25622 256257 256302 77 25695 256240 256285 95 25623 256258 256303 78 25696 25624 256286 96 25624 256259 256304 79 25697 256242 256287 97 25625 256260 256305 80 25698 256243 256288 98 25626 25626 256306 8 25699 256244 256289 99 25627 256262 256307 82 256200 256245 256290 00 25628 256263 256308 83 25620 256246 25629 0 25629 256264 256309 84 256202 256247 256292 OCL = Outer Channel Length 26980 R 05/03/ Page 3
Hoist Chains and Free Lift Hose CHN- OCL ML CHAIN FL CHAIN FL HOSE OCL ML CHAIN FL CHAIN FL HOSE QTY(2) QTY(2) QTY () QTY(2) QTY(2) QTY () (in) REF REF 2 REF 3 (in) REF REF 2 REF 3 67 68479 686882 242764 85 686898 686893 242782 68 686887 686882 242765 86 686900 686893 242783 69 686888 686883 242766 87 68690 686894 242784 70 686889 686884 242767 88 68690 680456 242785 7 686890 686884 242768 89 686902 680456 242786 72 68480 686885 242769 90 686903 686895 242787 73 68480 686886 242770 9 686903 686896 242788 74 68689 686886 24277 92 686904 686897 242789 75 686892 687027 242772 93 686906 686897 242790 76 686892 686887 242773 94 686906 686898 24279 77 686893 686887 242774 95 686907 686898 242792 78 680456 686888 242775 96 686908 686899 242793 79 680456 686889 242776 97 686908 686900 242794 80 686895 686889 242777 98 686909 686900 242795 8 686896 686890 242778 99 68690 68690 242796 82 686896 68480 242779 00 68690 686902 242797 83 686897 68480 242780 0 68692 686902 242798 84 686898 68689 24278 OCL - Outer channel length Hoist Chains Free Lift Hose 3 2 MA206.eps MA2062.eps Page 4 05/03/ 26980 R
Freelift Crosshead Chain Retention Kit 3 2 MA235.eps 4 5 RET- Chain Retainer Kit P/N 25003* REF QTY PART# DESCRIPTION 2 250030 Chain Retainer 2 2 683822 M2 Lockwasher 3 2 68382 Capscrew M2 X 20 LG 4 2 200456 M2 Flat Washer 5 2 7882 Roll Pin 6 23058 Crosshead *For Masts without IHR and/or Single IHR only. 26980 R 05/03/ Page 5
Lowering Control Valve 2 3 LCV- Lowering Control Valve REF QTY PART# DESCRIPTION 24795 2600 PSI Lowering Control Valve, 2 GPM 2 24793 Valve Body 3 68438 2600 PSI Valve Cartridge, 2 GPM * - Item includes items 2 and 3. Page 6 05/03/ 26980 R
Load Backrest Backrest-2.eps 3 2 CLII LBR- Class II Load Backrests REF QTY PART # DESCRIPTION 684772 *Backrest, 37" x 36" 226827 *Backrest, 37" x 40" 225390 *Backrest, 37" x 42" 684773 *Backrest, 37" x 48" 36238 *Backrest, 37" x 52" 684774 *Backrest, 37" x 60" 2455 *Backrest, 37" x 65" 36959 *Backrest, 37" x 72" 684775 *Backrest, 4" x 36" 684776 *Backrest, 4" x 48" 684777 *Backrest, 4" x 60" 2 4 20073 Capscrew, M6x2,0x35-8.8 3 4 684586 Lockwasher, M6 * - Item inlcudes items 2 and 3. Other Backrest sizes are available, contact Lift Tek for details. 26980 R 05/03/ Page 7
4 Roller Carriages A 4 MA30.eps 5 3 2 6 7 C- ES40 MT 4 Roller Carriages REF QTY Part # Description 25969 3" Cushion Carriage Weldment A 280228 37" Cushion Carriage Weldment 280229 4" Cushion Carriage Weldment 280232 37" Pneumatic Carriage Weldment 280233 4" Pneumatic Carriage Weldment 4 664206 Roller 2 * 6388 Shim 3 2 234002 Chain Anchor 4 4 6508 Cotter Pin 5 2 680460 Chain Anchor Pin 6 2 234044 Nut 7 2 658 Cotter Pin * Quantity will vary. Contact Lift Tek Customer Service if your carriage does not match any of those listed. (Mast PID number needed, see Introduction on page 2). Page 8 05/03/ 26980 R
6 Roller Carriages A 2 8 9 4 5 7 MA3.eps 3 6 0 C-2 ES40 MT 6 Roller Carriages REF QTY Part # Description 259288 3" Cushion Carriage Weldment 280222 37" Cushion Carriage Weldment A 280223 4" Cushion Carriage Weldment 256526 37" Pneumatic Carriage Weldment 256527 4" Pneumatic Carriage Weldment 4 664206 Roller 2 * 6388 Shim 3 2 234002 Chain Anchor 4 4 6508 Cotter Pin 5 2 680460 Chain Anchor Pin 6 2 234044 Nut 7 2 23426 Load Roller 8 2 658378 Retainer 9 4 68028 Capscrew 0 2 658 Cotter Pin *Quantity will vary. Contact Lift Tek Customer Service if your carriage does not match any of those listed. (Mast PID number needed, see Introduction on page 2) 26980 R 05/03/ Page 9
8 9 3 30 26 Internal Hose Reeving Single Function 28 0 3 6 8 23 22 5 4 23 6 25 8 6 MA3065.eps 20 9 29 27 2 7 27 29 5 20 2 24 NOTES:. Torque all Fasteners: M6 - N*M M8-5 N*M M2-88 N*M 2. Installation instructions required for field kits only. 6 4 0 3 8 2 0 8 6 7 2 9 Page 20 05/03/ 26980 R
IHR- Internal Hose Reeving Single Function SINGLE IHR COMMON PARTS P/N 245808 REF QTY PART # DESCRIPTION REF QTY PART # DESCRIPTION 4 227855 (2) Hose Clamp 6 232760 IHR Bracket 2 2 227854 (4) Hose Clamp 7 24595 IHR Bracket 3 2 227884 Hose Clamp Bar 8 6 68238 Lockwasher M0 4 227885 Hose Clamp Bar 9 683822 Lockwasher M2 5 2 2453 Bulkhead Union 90 deg. 20 4 206323 Lockwasher M6 6 8 684649 Capscrew M0 X 25 2 23384 Lower Bracket 7 76844 Capscrew M2 X 65 22 2 2645 #6 Cap 8 209780 Capscrew M2 X 80 23 3 786882 M0 Nut 9 4 20632 Capscrew M6 X 6 24 205979 M2 Nut 0 6 762900 Capscrew M6 X 25 25 23870 RH IHR Bracket 23062 Chain Guard 26 209623 Sheave 2 2 25556 IHR & Chain Guard 27 2 25558 IHR Sheave 3 26052 Hose Guard 28 23387 Stubshaft 4 20846 Carriage Termination Bracket 29 2 2073 Stubshaft 5 23063 IHR Bracket 30 20669 Washer IHR-2 OCL IHR HOSE OCL IHR HOSE OCL IHR HOSE Kit PART # Kit PART # Kit PART # (in) QTY (2) (in) QTY (2) (in) QTY (2) 67 245442 20805 87 245462 233973 07 245482 208 68 245443 233969 88 245463 233974 08 245483 233979 69 245444 26933 89 245464 20809 09 245484 233980 70 245445 26932 90 245465 232707 0 245485 23398 7 245446 223462 9 245466 26948 245486 233982 72 245447 20806 92 245467 26949 2 245487 233983 73 245448 23923 93 245468 26950 3 245488 233984 74 245449 26934 94 245469 23256 4 245489 233985 75 245450 26935 95 245470 233975 5 245490 233986 76 24545 26936 96 24547 233976 6 24549 233987 77 245452 20807 97 245472 23927 7 245492 233988 78 245453 23924 98 245473 2080 8 245493 233989 79 245454 26940 99 245474 26953 9 245494 233990 80 245455 227883 00 245475 26954 20 245495 23399 8 245456 233970 0 245476 26955 2 245496 233992 82 245457 26942 02 245477 26956 22 245497 233993 83 245458 23397 03 245478 26957 23 245498 233994 84 245459 23925 04 245479 233977 24 245499 233995 85 245460 20808 05 245480 233978 25 245500 233996 86 24546 233972 06 24548 26958 26 24550 233997 OCL = Outer Channel Length IHR Kit includes common parts and hoses. 26980 R 05/03/ Page 2
Cold Storage Internal Hose Reeving Single Function *FOR ASSEMBLY REFERENCE PAGE 20* IHR-5 OCL IHR HOSE OCL IHR HOSE OCL IHR HOSE KIT PART KIT PART KIT PART NUMBER NUMBER NUMBER (in) QTY (2) (in) QTY (2) (in) QTY (2) 67 2566 24037 87 2568 24056 07 2570 24080 68 25662 23553 88 25682 24057 08 25702 2408 69 25663 27620 89 25683 24059 09 25703 24083 70 25664 2762 90 25684 24060 0 25704 24084 7 25665 223464 9 25685 27279 25705 222568 72 25666 222566 92 25686 27280 2 25706 24086 73 25667 223466 93 25687 2728 3 25707 24088 74 25668 27262 94 25688 23557 4 25708 24090 75 25669 27263 95 25689 24066 5 25709 24092 76 25670 27624 96 25690 24068 6 2570 24093 77 2567 27627 97 2569 24069 7 257 222569 78 25672 24045 98 25692 23558 8 2572 24095 79 25673 27269 99 25693 27285 9 2573 222570 80 25674 23556 00 25694 27286 20 2574 24098 8 25675 24049 0 25695 27287 2 2575 24099 82 25676 2727 02 25696 27288 22 2576 2400 83 25677 2405 03 25697 27289 23 2577 2402 84 25678 27273 04 25698 24075 24 2578 2404 85 25679 24054 05 25699 24076 25 2579 22257 86 25680 24055 06 25700 27290 26 25720 2406 OCL - Outer Channel Length. Note - Use Common Parts Group p/n 245808. Page 22 05/03/ 26980 R
Cold Storage Internal Hose Reeving Double Function *FOR ASSEMBLY REFERENCE PAGE 24* IHR-6 OCL IHR HOSE HOSE HOSE OCL IHR HOSE HOSE HOSE KIT PART # PART # PART # KIT PART # PART # PART # MID RH MID LH OUTER MID RH MID LH OUTER (in) QTY () QTY (2) (in) QTY () QTY (2) 67 2572 24037 24038 222563 97 2575 24069 24070 24067 68 25722 23553 23554 24036 98 25752 23558 27285 24068 69 25723 27620 24040 23552 99 25753 27285 27286 24069 70 25724 2762 223464 24038 00 25754 27286 27287 24070 7 25725 223464 223465 24039 0 25755 27287 24072 2407 72 25726 222566 24042 2726 02 25756 27288 27289 27286 73 25727 223466 27266 2404 03 25757 27289 23559 27287 74 25728 27262 27263 223465 04 25758 24075 24076 24073 75 25729 27263 23555 223466 05 25759 24076 24078 24074 76 25730 27624 27265 27262 06 25760 27290 24079 24075 77 2573 27627 27268 24043 07 2576 24080 24082 24077 78 25732 24045 24047 23555 08 25762 2408 24083 24078 79 25733 27269 23556 24044 09 25763 24083 24084 24080 80 25734 23556 27270 24046 0 25764 24084 24085 24082 8 25735 24049 24050 27269 25765 222568 24086 24083 82 25736 2727 27272 24048 2 25766 24086 24088 24084 83 25737 2405 24053 24049 3 25767 24088 24090 24085 84 25738 27273 27274 2727 4 25768 24090 24092 24087 85 25739 24054 24055 24052 5 25769 24092 24093 24089 86 25740 24055 24056 27273 6 25770 24093 24094 2409 87 2574 24056 24057 27274 7 2577 222569 24095 24092 88 25742 24057 24059 27275 8 25772 24095 222570 24093 89 25743 24059 2406 27276 9 25773 222570 24098 24094 90 25744 24060 24062 24057 20 25774 24098 24099 34096 9 25745 27279 27280 24058 2 25775 24099 240 24097 92 25746 27280 2728 24060 22 25776 2400 2402 24098 93 25747 2728 23557 24062 23 25777 2402 2404 24099 94 25748 23557 24066 24063 24 25778 2404 22257 240 95 25749 24066 24068 24064 25 25779 22257 2406 2403 96 25750 24068 24069 24065 26 25780 2406 2407 2405 OCL - Outer Channel Length. Note - USE Common Parts Group p/n 245809. 26980 R 05/03/ Page 23
Internal Hose Reeving Double Function 26 43 39 36 5 25 8 7 42 40 36 7 25 30 20 29 6 8 3 4 8 2 3 24 33 30 NOTES: 3 25 8 MA3067.eps. Torque all fasteners: M6 - N*M M8-5 N*M M2-88 N*M 2. Installation instructions required for field installation only. 0 26 42 35 38 32 34 3 3 4 2 37 6 4 9 8 3 4 5 8 25 2 27 4 8 25 23 25 28 22 37 4 6 3 0 26 38 3542 9 27 2 Page 24 05/03/ 26980 R
Internal Hose Reeving Double Function IHR-3 DOUBLE IHR COMMON PARTS P/N 245809 REF QTY PART # DESCRIPTION REF QTY PART # DESCRIPTION 0 227855 (2) Hose Clamp 23 24595 IHR Bracket Assembly 2 2 227854 (4) Hose Clamp 24 2387 LH IHR Bracket 3 203398 Bar Assembly 25 4 68238 M0 Lock Washer 4 4 227884 Hose Clamp Bar 26 3 683822 M2 Lock Washer 5 227885 Hose Clamp Bar 27 4 206323 M6 Lock Washer 6 4 2453 90 Deg Bulkhead Union 28 23384 IHR Bracket Assembly 7 2 200429 Capscrew M0 X 20L 29 4 2645 #6 Cap 8 6 684649 Capscrew M0 X 25L 30 5 786882 M0 Nut 9 76844 Capscrew M2 X 65L 3 205979 M2 Nut 0 2 20674 Capscrew M2 X 45L 32 2 2690 Cap 209780 Capscrew M2 X 80L 33 23870 RH IHR Bracket 2 4 20632 Capscrew M6 X 6L 34 2 7939 Roll Pin 3 2 762900 Capscrew M6 X 25L 35 2 207493 Shaft 4 23062 Chain Guard 36 2 209623 Sheave 5 24583 IHR Bracket Assembly 37 2 25558 Sheave 6 2 25556 IHR & Chain Guard 38 2 207484 Sheave Single 7 26052 Hose Guard 39 688935 Snap Ring 8 232747 Carriage Termination Bracket 40 23387 Stubshaft 9 23063 IHR Bracket Assembly 4 2 2073 Stubshaft Single 20 23868 IHR Bracket Assembly 42 3 20669 Washer 2 2 232760 IHR Bracket Assembly 43 205086 Washer 22 232776 IHR Bracket Assembly IHR-4 OCL IHR HOSE HOSE HOSE OCL IHR HOSE HOSE HOSE KIT PART # PART # PART # KIT PART # PART # PART # MID RH MID LH OUTER MID RH MID LH OUTER (in) QTY () QTY () QTY (2) (in) QTY () QTY () QTY (2) 67 245502 20805 234994 234990 97 245532 23927 235036 235032 68 245503 233969 234995 23499 98 245533 2080 26953 233976 69 245504 26933 234997 234992 99 245534 26953 26954 23927 70 245505 26932 223462 234994 00 245535 26954 26955 235036 7 245506 223462 23500 234996 0 245536 26955 235043 235038 72 245507 20806 235003 26932 02 245537 26956 26957 26954 73 245508 23923 26938 235000 03 245538 26957 235047 26955 74 245509 26934 26935 23500 04 245539 233977 233978 235044 75 24550 26935 235007 23923 05 245540 233978 23505 235046 76 2455 26936 26937 26934 06 24554 26958 235053 233977 77 24552 20807 26939 235006 07 245542 208 235055 235050 78 24553 23924 2350 235007 08 245543 233979 233980 23505 79 24554 26940 227883 235009 09 245544 233980 23398 208 80 24555 227883 2694 23500 0 245545 23398 235060 235055 8 24556 233970 23506 26940 245546 233982 233983 233980 82 24557 26942 26943 23504 2 245547 233983 233984 23398 83 24558 23397 23508 233970 3 245548 233984 233985 235060 84 24559 23925 26944 26942 4 245549 233985 233986 235062 85 245520 20808 233972 23507 5 245550 233986 233987 235064 86 24552 233972 233973 23925 6 24555 233987 23507 235066 87 245522 233973 233974 26944 7 245552 233988 233989 233986 88 245523 233974 20809 26945 8 245553 233989 233990 233987 89 245524 20809 235024 26946 9 245554 233990 23399 23507 90 245525 232707 235025 233974 20 245555 23399 233992 235073 9 245526 26948 26949 235023 2 245556 233992 235080 235075 92 245527 26949 26950 232707 22 245557 233993 233994 23399 93 245528 26950 23256 235025 23 245558 233994 233995 233992 94 245529 23256 233975 235027 24 245559 233995 233996 235080 95 245530 233975 233976 235029 25 245560 233996 233997 235082 96 24553 233976 23927 23503 26 24556 233997 235090 235084 OCL = Outer Channel Length IHR Kit includes common parts and hoses. 26980 R 05/03/ Page 25
RPL- PART # Recommended Spare Parts List ES40 MT Mast DESCRIPTION MASTS SERVICED -5 6-9 20-50 MAIN LIFT CYLINDERS n Main Lift Cylinder Assembly 0 0 n Seal Kit 2 4 8 FREE LIFT CYLINDERS n Free Lift Cylinder Assembly 0 2 n Seal Kit 2 4 8 INTERNAL REEVING n Hose 2 4 8 2375 Fitting 2 4 25558 IHR Sheave, Single IHR 2 4 8 269 IHR Sheave, Double IHR 2 4 8 209623 Sheave, Single IHR 2 4 207484 Sheave, Double IHR 2 4 8 209623 Sheave, Double IHR 2 4 8 UPRIGHTS 20433 Chain Anchor 2 4 8 680240 Chain Anchor 2 4 8 680460 Chain Anchor Pin 6 2 36 200006 Nut 6 2 36 6508 Cotter Pin 6 2 36 658 Cotter Pin 4 8 6 6388 Shim,.03 in. 6 32 64 664206 Roller 2 24 48 23359 Roller 4 24 48 22588 Wear Plug Service Kit 2 4 8 CROSSHEAD 66550 Chain Sheave 4 8 6 333 Retainer Clip 4 8 6 340 Snap Ring 2 4 8 CARRIAGE AND CHAINS n Free Lift Chains n Main Lift Chains 2 4 8 664206 Carriage Roller 4 8 6 23426 Load Roller - 6 ROLLER Carriage only 8 6 32 234002 Chain Anchor 2 4 658 Cotter Pin 4 8 6 6508 Cotter Pin 2 4 8 234002 Chain Anchor Pin 8 8 6 234044 Nut 2 2 2 n - See Specific Charts For Part Numbers. Page 26 05/03/ 26980 R
DATE PURCHASE ORDER PARTS ORDERING LOG SERIAL NUMBER PAGE # REF # PART # CUSTOMER PART # DESCRIPTION PRICE 26980 R 05/03/ Page 27
R0-02/0/200 Release Manual Change Summary R - 05/03/ Add item 3 to illustration on page 8. Add PID info to page 0. Add * to item 8 and 3 QTY so that it calls for note *. Page 3
Do you have any questions that need to be answered right now? Lift Technologies, Inc. 7040 South Highway Westminster, SC 29693 USA Tel: (864) 647-9 Fax: (864) 647-5406 Toll Free: (888) 946-3330 - North America Only Website: www.lift-tek.com Parts and Service Toll Free: (877) 430-6302 Direct: (864) 647-6302 Fax: (864) 647-7302 Email: parts@lift-tek.com Other Lift Technologies Locations Lift -Tek Elecar S.p.A 2905 Castel. S. Giovanni (PC) Via G. Galilei Italy Lift Technologies Inc. 03-20 www.lift-tek.com