REMOVAL 1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL 2. REMOVE FRONT WHEEL RH 3. REMOVE REAR WHEEL (for 4WD) (a) Move the select lever to N. (b) Check that the parking brake is released. (c) Remove the rear wheels. HINT: For 4WD models, make sure to remove the rear wheels after removing the engine mount so as to prevent stress from being applied to the propeller shaft. 4. REMOVE NO. 1 ENGINE UNDER COVER See: Engine > Service and Repair 5. REMOVE REAR ENGINE UNDER COVER RH See: Engine > Service and Repair 6. DRAIN ENGINE COOLANT 7. REMOVE V-BANK COVER SUB-ASSEMBLY See: Engine > Service and Repair 8. REMOVE RADIATOR SUPPORT OPENING COVER See: Engine > Service and Repair 9. REMOVE RADIATOR RESERVE TANK ASSEMBLY See: Engine > Service and Repair 10.REMOVE FRONT SUSPENSION MEMBER REINFORCEMENT RH See: Engine > Service and Repair 11.REMOVE V-RIBBED BELT 12.REMOVE V-RIBBED BELT TENSIONER PULLEY (a) Remove the bolt and V-ribbed belt tensioner pulley. NOTICE: - Do not turn the bolt labeled "L" counterclockwise. - Store the V-ribbed belt tensioner pulley so that the bearing does not get damaged. 13. REMOVE CRANKSHAFT PULLEY http://repair.alldata.com/alldata/article/display.action?componentid=74&itypeid=401&nonstandardid=1252481&vehicleid=41799&miles=&printfriendl 1/10
14. REMOVE ENGINE MOUNTING STAY RH (a) Remove the bolt, 2 nuts and engine mounting stay RH. 15. REMOVE ENGINE MOUNTING INSULATOR RH (a) Remove the bolt and disconnect the wire harness. http://repair.alldata.com/alldata/article/display.action?componentid=74&itypeid=401&nonstandardid=1252481&vehicleid=41799&miles=&printfriendl 2/10
(b) Remove the nut. (c) Place a wooden block between a jack and the engine. http://repair.alldata.com/alldata/article/display.action?componentid=74&itypeid=401&nonstandardid=1252481&vehicleid=41799&miles=&printfriendl 3/10
NOTICE: Make sure to set a jack as shown in the illustration. Do not place the jack on the oil pan. (d) Jack up the engine slightly. (e) Remove the 5 bolts and nut. (f) Wrap protective tape around the cooler pipe at the location shown in the illustration. http://repair.alldata.com/alldata/article/display.action?componentid=74&itypeid=401&nonstandardid=1252481&vehicleid=41799&miles=&printfriendl 4/10
(g) Lower the jack until the No. 1 engine mounting bracket LH is positioned as shown in the illustration, then remove the engine mounting insulator RH. 16. REMOVE ENGINE MOUNTING SPACER (a) Remove the 2 bolts and engine mounting spacer. 17. REMOVE ENGINE MOUNTING STAY NO.2 RH (a) Remove the bolt and engine mounting stay No. 2 RH. http://repair.alldata.com/alldata/article/display.action?componentid=74&itypeid=401&nonstandardid=1252481&vehicleid=41799&miles=&printfriendl 5/10
(a) Remove the bolt and engine mounting stay No. 2 RH. 18. REMOVE FRONT NO. 1 ENGINE MOUNTING BRACKET LH (a) Remove the 6 bolts and mounting bracket. HINT: Because the bolt (A) cannot be removed from the engine mounting bracket LH, remove the engine mounting bracket LH with the bolt (A) in it. 19. REMOVE NO. 2 IDLER PULLEY HINT: Use the same procedure for both No. 2 idler pulley. (a) w/ Idler Pulley Cover Plate: http://repair.alldata.com/alldata/article/display.action?componentid=74&itypeid=401&nonstandardid=1252481&vehicleid=41799&miles=&printfriendl 6/10
(1) Remove the bolt, No. 2 idler pulley cover plate, idler pulley and idler pulley cover plate. (b) w/o Idler Pulley Cover Plate: http://repair.alldata.com/alldata/article/display.action?componentid=74&itypeid=401&nonstandardid=1252481&vehicleid=41799&miles=&printfriendl 7/10
(1) Remove the bolt, No. 2 idler pulley cover plate and idler pulley. 20. REMOVE WATER INLET HOUSING (a) Disconnect the 2 water hoses. (b) Remove the 2 bolts, nut and water inlet housing. http://repair.alldata.com/alldata/article/display.action?componentid=74&itypeid=401&nonstandardid=1252481&vehicleid=41799&miles=&printfriendl 8/10
(c) Remove the water inlet housing No. 1 gasket and water outlet pipe O-ring. 21. SEPARATE WATER PUMP PULLEY (a) Using SST, hold the water pump pulley. SST: 09960-10010, 09962-01000, 09963-00700 (b) Using SST and union nut wrench, remove the 4 bolts and separate the water pump pulley from the water pump. SST: 09961-00950 HINT: There is not enough clearance to completely remove the water pump pulley from the water pump shaft. Remove the water pump pulley together with the water pump. 22. REMOVE WATER PUMP ASSEMBLY http://repair.alldata.com/alldata/article/display.action?componentid=74&itypeid=401&nonstandardid=1252481&vehicleid=41799&miles=&printfriendl 9/10
(a) Remove the 16 bolts, water pump, water pump gasket and water pump pulley. HINT: Move the water pump pulley as necessary to remove the bolts behind it. 2017 ALLDATA, LLC. All Rights Reserv ed. (Version 2.0.13830) http://repair.alldata.com/alldata/article/display.action?componentid=74&itypeid=401&nonstandardid=1252481&vehicleid=41799&miles=&printfrien 10/10