Mtrized Pulley 1E, Ø 5.45. (1 mm) Mtrized Pulley 1E, with mached helical gearb, perfrms with a gearb efficiency f 95% f nmal pwer, a cmpact diameter f 5.45 ches. With a mimum rller length (RL) f 11.81 and pwers rangg frm 0.13 t 1.0 HP, this Mtrized Pulley is suitable fr mst small diameter applicatins. These clude: Light agricultural cnveyrs Light C & D debris cnveyrs Mbile and prtable cnveyrs Mtrized Pulley 1E features a standard enclsure class f IP66/67 and is als available staless steel fr wash dwn applicatins. STANDARD SPECIFICATION f Mtrized Pulley Crwned mild steel 5.45 shell treated with anti-rust wa Die cast alumum bearg husg Mild steel shaft treated with anti-rust wa Die cast lightweight alumum gearb husg Sealg system degree f prtectin IP66/67 (EN60034-5.) See page 88. Cmpact die cast alumum termal b with WAGO cnnectrs Vltage: All cmmn vltages available. Please specify. Three phase ductin mtr One ut f tw il plugs is fitted with a magnet t filter the il. Mtr wdg sulatin class F Dynamically balanced rtr Oil change recmmended every 10,000 peratinal hurs Maimum RL 70.87 Nn standard RL lengths available Sgle phase is available 0.33, 0.50, and 0.75 HP, supplied with a runng capacitr T be used the hrizntal psitin nly. STAINLESS STEEL ptins TS7N Staless steel shell AISI 304 range Staless steel shafts AISI 303 range Staless steel cvered alumum bearg husgs AISI 304 range Staless steel il plugs with magnet AISI 304 range Cmpact staless steel termal b AISI 304 range Alternatively, straight staless steel cnnectr AISI 303 range with pwer crd. Regreasable staless steel seals AISI 303 range Degree f prtectin IP66/67 (EN60034-5.) See page 88. FDA & USDA fd grade grease Optin: FDA & USDA fd grade recgnized il. Special muntg brackets are available Please nte: Nise-sensitive Areas: High speed 2- ple mtrs can cause higher nise levels and are nt recmmended fr nise-sensitive areas Technical Precautins fr Design, Installatin, and Matenance: pages -86 Envirnmental Cnsideratins: page 72 Optinal Etras: pg 9 and back cver Electrical Cnnectin Diagrams: pages 94-96. www.rulmecacrp.cm 8
OPTIONAL EXTRAS Mtrized Pulley 1E Specificatin Availability Ttal staless steel ptin AISI 304 range TS7N with regreasable labyrth seals Fd grade il & grease - FDA & USDA recgnized Dust eplsin prf Mtrized Pulleys - ATEX 95 - Zne 22 - fr applicatins handlg dusty gra etc. Accrdg t Eurpean Directive 94/9/EC. Ttal acid resistant staless steel ptin - AISI 316 Black rubber laggg - Standard specificatins (See page 80.) 1/8 smth laggg - Hardness 60 ±5 Shre A White smth rubber laggg (FDA). Oil, fat & grease resistant Special laggg (e.g. ht vulcanized) Electrmagnetic brake M. RL creases by 1.97 Mechanical backstp M. RL des nt crease with backstp ptin Mdified fr vertical muntg Mdified fr muntg between 5 and 90 (e.g. fr magnetic separatrs) Insulatin class F with standard il: (Allwable ambient temperature: -13 F/+104 F) Insulatin class H with synthetic il: (Allwable ambient temperature: -13 F/+120 F) Special mtrs fr applicatins with n belt cntact Lw nise drives fr nise sensitive areas Parallel shell Thermal prtectr IP66/67 Cmpact unpated alumum termal b IP66/67 Cmpact staless steel termal b- AISI 304 r 316 range Straight r elbw cnnectr with standard pwer crd Straight cnnectr with screened pwer crd (See page 86 fr VFD precautins) Straight cnnectr with standard pwer crd (Staless steel AISI 304 range) Vltage: sgle vltage (460) statr (Y wdg) wired fr 460v/3ph/60 Hz at termal b sgle vltage (230) statr (YY wdg) wired fr 230v/3ph/60 Hz at termal b 2 speed mtrs Special vltage mtrs Sgle phase mtrs CSA apprved mtrs = Optinal etra s = An ptin with certa limitatins. Please refer t Technical precautins pages 72-86 = Fitted as standard www.rulmecacrp.cm 9
Mtrized Pulley 1E, Ø 5.45. (1 mm) Mtrized Pulley with Termal b Mtrized Pulley with cable straight cnnectr Elbw cnnectr (nt fr TS7N) Idler Pulley 3 TS7N versin Mtrized Pulley r idler Pulley (UT) Cmpact termal Straight Elbw b cnnectr cnnectr A B C D E F G H K W L M N N1 U V R S T Mdel 1E 5.45 5.39 0.93 1.18 2.13 0.79 0.20 0.65 0.93 1.61 0.95 3.74 0.55 0.14 0.77 0.79 1.89 0.47 UT1E 5.45 5.45 0.93 1.18 2.13 0.79 0.53 0.65 1.42 1 A dimensin is uter diameter f unlagged pulley shell at pulley centerle. 2 B dimensin is uter diameter f unlagged pulley shell at each end f shell. 3 Idler pulley shwn is nn-crwned TS7N versin with regreasable seals. Muntg brackets Mtrized Pulleys Material Bracket Size Part Number Dimensins Weight Mdel 1E Cast irn pated Cast irn Ni plated Staless steel KL30 S2YAKL S2YAKM S3KL33 A D F I K S T 7.09 1.18 0.79 3.39 2. 0.43 0.67 0.47 0.95 4.33 1.75 2.83 1.54 V W1 X Z Z1 lbs www.rulmecacrp.cm 10
Mtrized Pulley 1E, Ø 5.45. (1 mm) 60 Hz Pwer HP Mtr N. f Ples 0.13 12 0.25 8 0.33 6 0.50 4 0.75 2 1.0 N. Gear Stages Mdel Nmal belt speed 1 at Full Lad 60 Hz fpm 10 12 14 2 1E 30 18 30 2 1E 2 1E 2 1E 2 1E 4 2 2 1E 30 60 60 96 120 60 96 120 192 0 300 96 120 192 0 300 Actual belt speed 1 at Full Lad 60 Hz fpm 10 14 16 28 20 29 44 51 25 31 55 65 82 47 58 85 98 123 55 64 74 93 113 166 196 4 296 88 104 129 157 207 258 314 Belt Pull 2 lbs 397 318 263 178 152 4 309 254 172 147 404 325 265 182 155 1 412 331 273 185 158 126 104 416 363 310 9 205 139 119 95 Ma. Radial Lad 3 T1 + T2 lbs M. RL RL Dimensin ches (RL ma = 70.87 ) Weight lbs 5 11.81 12.60 13.78 15.75 17.72 19.69 21.65 23.62 25.59 1,066 11.81 32 33 34 37 40 42 44 46 49 78 357 304 4 201 12.60-34 37 41 43 45 47 49 53 152 122 100 lnger than 25.59 See Ftnte 4 Type f Bracket KL30 S2YAKL Idler Pulley Mdel UT1E 1,066 11.81 15 16 18 21 23 25 27 29 32 See Ftnte 4 KL30 S2YAKL 1 Use nmal belt speed t specify pulley. Actual belt speed is presented (fr pulley lagged with 1/8 thick rubber) t assist with prcess design calculatins. See Technical Precautins page 77. Nte that actual belt speed decreases when laggg is nt used due t decreased pulley diameter. 2 Belt pull value allws fr gearb lss. 3 Pulley must nt be subjected t radial lad eceedg Maimum radial lad defed abve. See Belt Tensin sectin Technical Precautins, page 78. 4 Additinal Mtrized Pulley and Idler Pulley weight, specified per Rller Length: 25.59 < RL < 39.37 Wt = 1.3 lbs/ch 39.37 < RL < 59.06 Wt = 1.5 lbs/ch 59.06 < RL < 70.87 Wt = 2.0 lbs/ch 5 All weights shwn abve are fr pulleys with 1/8 thick rubber laggg. T calculate unlagged pulley weight subtract 0.1 lbs/ f Rller Length frm abve. www.rulmecacrp.cm 11
Mtrized Pulley 1E, Ø 5.45. (1 mm) Spare parts list and sectinal drawgs Ps. Descriptin Ps. Descriptin Ps. Descriptin 1 Frnt shaft 3 Rear flange 5 Bearg husg cmplete with geared rim 7 Bearg husg cmplete 8 Gearb 10 Termal b bttm part 11 Termal b cver 12 Shell 16 Rear shaft 19 Input wheel 20 Output pin 22 Geared rim 23 Intermediate pin shaft Intermediate wheel 31 Labyrth seal cver 53 Nipple (termal b 53.1 Cable seal nipple (cable ptin) 55 Spacer bushg 56 Spacer bushg 63 Ball bearg 64 Needle bearg 65 70 Ball bearg 71 Inner race 74 Lckg rg 84 Lckg rg 86 Lckg rg 93 Elbw r straight cnnectr 102 Screw 103 Screw 110 Screw 111 Screw 113 Screw 114 Scket set screw 115 Oil plug with magnet 126 Key 127 Key 131 Key 132 Key 136 O-rg/Rubber seal 1 Rubber seal 139 Grease nipple 140 Deflectin seal 142 Duble lip seal 143 O-rg 2-stage gearb www.rulmecacrp.cm 12
Mtrized Pulley 1E, Ø 5.45. (1 mm) Spare parts list and sectinal drawgs Ps. Descriptin Ps. Descriptin Ps. Descriptin 145 Distance washer 146 Washer 1 Washer Electrmagnetic brake.1 Frictin disc 156 Rectifier (nt shwn) 160 Oil plug 161 O-rg 163 O-rg 167 Screw 200 Rubber seal 204 Rtr cmplete with pin 208 Staless steel cver gear end 210 Fig guard 223 Cable 226 Statr cmplete 0 Distance rg TS7N with cable cnnectin Elbw cnnectr TS7N with cable cnnectin 3-stage gearb Electrmagnetic brake www.rulmecacrp.cm 13