Greece Service Experince. - PDF Free Download

Greece 2017-09-27. Service Experince. Operation dept Peter Nerenst. MAN Diesel & Turbo Author Current topic 00.00.2012 < 1 >

The Licensees Reported Order Book Two-Stroke Low Speed GW on order end month Two-stroke Licensee country Year Month South Rest of Japan China Korea World Total 2016 August 12,3 6,9 6,3 0,1 25,6 September 12,3 6,8 6,0 0,1 25,2 October 12,1 6,8 5,6 0,1 24,6 November 11,5 6,9 5,6 0,1 24,0 December 10,3 6,6 5,2 0,1 22,3 2017 January 9,9 6,4 4,7 0,1 21,1 February 8,9 6,3 5,0 0,1 20,3 March 8,6 6,0 4,8 0,1 19,5 April 8,3 5,9 4,7 0,1 19,1 May 7,3 5,7 4,8 0,1 18,0 June 7,3 5,6 4,8 0,1 17,8 July 6,7 5,9 4,9 0,1 17,6 August 6,8 5,7 4,9 0,1 17,6 MAN Diesel & Turbo Licensee Author Current topic 00.00.2012 < 2 >

Licensees Reported Order book Two-Stroke Low Speed MAN Diesel & Turbo Licensee Author Current topic 00.00.2012 < 3 >

Focus: China Ships larger than 2,000 DWT/GT with two-stroke engines MAN Diesel & Turbo Author Current topic 00.00.2012 < 4 >

Total Market MDT Market forecast - June 2017, Contracting per Ship Type (#Ships) MAN Diesel & Turbo Author Current JNRA, topic EELCC 00.00.2012 < 5 >

Total Active Fleet by Age (DWT) Fleet in DWT by age (years) MAN Diesel & Turbo Author Current JNRA, topic EELCC 00.00.2012 < 6 >

Future Shell CEO Ben van Beurden believes oil prices will remain "lower forever" as the major focuses more on renewables. > First cost + emission will be the future driver - fuel cost less important < MAN Diesel & Turbo Author - ME-GI Current Users Forum, topic Busan 20.09.2017 00.00.2012 < 10 < > 7 >

Emission project guide NOx control Tier III: ECA, North America Ships keel laid 1/1 2016 or later SOx control Max 0.1% S Max 3.5% S Max 0.5% S ECA, Northern Europe ECA Globally, outside ECA Globally, outside ECA Ships keel laid 1/1 2021 or later All ships All ships until 1/1 2020 All ships from 1/1 2020 MAN Diesel & Turbo Author - ME-GI Current Users Forum, topic Busan 20.09.2017 00.00.2012 < 36 < > 8 >

Engine Type Definition Engine Programme MAN Diesel & Turbo Author - ME-GI Current Users Forum, topic Busan 20.09.2017 00.00.2012 < 12 < > 9 >

Tier III Technologies for Two-Stroke Engines using Oil and Gas North Sea English Channel Baltic Sea North America US Caribbean Spain Japan Singapore Adopted NO x ECA Future NO x ECA? NO x reduction with SCR Selective Catalyst Reduction NO x prevention with EGR Exhaust Gas Recirculation Australia SO x Exhaust Gas Scrubber MAN Diesel & Turbo Author OG-LS Current 3339446.2014.05.07 topic 00.00.2012 < 10 >

Tier III NO x Control Technologies Tier III compliance for MAN B&W two-stroke engines EGR On-Engine SCR High-Pressure Use of low-sulphur fuels is standard for all three technologies Optional version for HFO use for EGR and HP SCR SCR Low-Pressure MAN Diesel & Turbo Author - ME-GI Current Users Forum, topic Busan 20.09.2017 00.00.2012 < 37 < > 11 >

Tier 3 Technology Tier III SCR MAN Diesel & Turbo Ioannis Author Gekas Korean Shipyard Current Seminar topic 21.08.2017 00.00.2012 < 12 < > 12 >

1 year ago No. of ships No. of engines Cyl St Bore Type Mk Gas Technology SCR Supplier Vessel Type Cap. Unit Shipowner Shipowner Country Shipyard Shipyard country Engine Builder Del Year 1 1 6 S 46 MC-C 8.1 HP SCR HS Hitachi Bulker Open Hatch 38206 DWT Nissho Shipping Japan Naikai Shipbuilding Japan HZC 2011 3 3 6 S 50 ME-C 8.2 HP SCR HS HHI LPG tanker 20600 DWT YARA Norway HMD Korea HHI 2015 6 6 6 G 60 ME-C 9.5 LP SCR LS Doosan Ethane Carrier 82000 DWT Reliance industries India Samsung Heavy Ind. Korea Doosan 2015 2 4 5 G 70 ME-C 9.5 GI LP SCR LS Doosan LNG Tanker 174000 CBM Flex LNG UK Samsung Heavy Ind. Korea Doosan 2017 1 1 6 G 50 ME-C 9.5 HP SCR LS HHI Product tanker 50000 DWT ASP Australia HMD Korea HHI 2017 2 2 6 S 40 ME-B 9.5 LP SCR LS Doosan Training Vessel MMU (Mokpo National Maritime University Korea HHIC Korea Doosan 2017 Total SCR engine 17 engines MAN Diesel & Turbo Ioannis Author Gekas Korean Shipyard Current Seminar topic 21.08.2017 00.00.2012 < 13 < > 13 >

Latest reference List for engines with NOx emission control SCR No. of ships No. of engines Cyl St Bore Type Mk Gas Technology SCR Supplier Vessel Type Cap. Unit Shipowner Shipowner Country Shipyard Shipyard country Engine Builder Del Year 1 1 6 S 46 MC-C 8.1 HP SCR HS Hitachi Bulker open hatch 38206 DWT Nissho Shipping Japan Naikai Shipbuilding Japan HZC 2011 3 3 6 S 50 ME-C 8.2 HP SCR HS HHI LPG tanker 20600 DWT YARA Norway HMD Korea HHI 2015 6 6 6 G 60 ME-C 9.5 LP SCR LS Doosan Ethane carrier 82000 DWT Reliance industries India Samsung Heavy Ind. Korea Doosan 2015 2 4 5 G 70 ME-C 9.5 GI LP SCR LS Doosan LNG Tanker 174000 CBM Flex LNG UK Samsung Heavy Ind. Korea Doosan 2017 1 1 6 G 50 ME-C 9.5 HP SCR LS HHI Product tanker 50000 DWT ASP Australia HMD Korea HHI 2017 2 2 6 S 40 ME-B 9.5 LP SCR LS HHI Training vessel MMU (Mokpo National Maritime University Korea HHIC Korea HHI 2017 2 2 6 S 60 ME-C 8.5 HP SCR LS Hudong Container 1100 TEU Tropical Shipping USA Huangpu Wenchong China Hudong 2017 4 4 6 S 35 ME-B 9.5 LP SCR LS SMDERI Tanker 7500 DWT COSCO Shipping China Chengxi Shipyard China YMD 2017 2 2 7 G 80 ME-C 9.5 LP SCR LS Doosan Tanker 318000 DWT BW Maritime Pte Ltd Singapore DSME Korea Doosan 2017 2 2 6 S 35 ME-B 9.5 HP SCR LS Hitachi Chemical tanker 9700 CBM Sirius Shipping AB Sweden AVIC Dingheng shipbuilding China Dalian 2017 1 1 6 G 60 ME-C 9.5 HP SCR LS Hitachi Sumitomo HI Japan HZC 2018 2 2 6 G 60 ME-C 9.5 HP SCR LS Hitachi Crude Oil Tanker 115000 DWT East Pacific Shipping Singapore Hanjin Heavy Industries Korea STX 2018 21.08.2017 MAN Diesel & Turbo Ioannis Author Gekas RASA/ Dept SELKPorean Shipyard Current Seminar topic 21.08.2017 00.00.2012 < 14 < > 14 >

Latest reference List for engines with NOx emission control SCR No. of ships No. of engines Cyl St Bore Type Mk Gas Technology SCR Supplier Vessel Type Cap. Unit Shipowner Shipowner Country Shipyard Shipyard country Engine Builder Del Year 2 2 7 G 80 ME-C 9.5 HP SCR LS HHI Tanker 300000 DWT DHT Singapore HHI-SBD Korea HHI 2018 1 1 6 G 50 ME-C 9.5 HP SCR LS HHI Fukujin Kisen Japan HMD Korea HHI 2017 2 2 7 G 80 ME-C 9.5 HP SCR LS HHI Tanker 300000 DWT Enesel Greece HHI-SBD Korea HHI 2018 2 2 5 S 40 ME-B 9.5 HP SCR LS HHM LPG tanker 13000 M3 Hyproc Shipping Algeria Jiangnan Shipyard China Hudong 2018 1 2 5 G 70 ME-C 9.5 GI HP SCR LS HHI LNG Tanker 173000 M3 Knutsen Norway HHI-SBD Korea HHI 2018 4 4 5 G 50 ME-C 9.5 HP SCR LS Hitachi Chemical tanker 8 8 6 G 50 ME-C 9.5 HP SCR LS Chemical tanker 38000 DWT Carl Buttner Germany Jiangsu new hantong 49000 DWT Odfjell Norway Hudong Zhonghua China STX 2018 China Hudong 2018 1 1 7 G 80 ME-C 9.5 HP SCR LS HHI VLCC 300000 DWT NEDA Greece Hyundai Samho Korea Hyundai 2018 4 4 7 G 80 ME-C 9.5 LP SCR LS Doosan VLCC 319000 DWT BW Maritime Singapore Samsung Heavy Ind. Korea Doosan 2018 4 4 7 G 80 ME-C 9.5 LP SCR LS Doosan VLCC 319000 DWT Capital Ship Management Greece Samsung Heavy Ind. Korea Doosan 2018 2 2 7 G 80 ME-C 9.5 HP SCR LS HHI VLCC 300000 DWT TCC Hong Kong Hyundai Samho Korea HHI 2018 6 6 6 G 50 ME-C 9.5 HP SCR LS HHI Chemical tanker HMD Korea HHI 2018 21.08.2017 MAN Diesel & Turbo Ioannis Author Gekas RASA/ Dept SELKPorean Shipyard Current Seminar topic 21.08.2017 00.00.2012 < 15 < > 15 >

Latest reference List for engines with NOx emission control SCR No. of ships No. of engines Cyl St Bore Type Mk Gas Technology SCR Supplier Vessel Type Cap. Unit Shipowner Shipowner Country Shipyard Shipyard country Engine Builder Del Year 7 7 6 G 70 ME-C 9.5 HP SCR LS HHI Tanker HSHI, HHI-SBD Korea HHI 2018 2 2 6 G 60 ME-C 9.5 HP SCR LS HHI LPG tanker Petredec Holdings USA Jiangnan Shipyard China HHI 2018 Total SCR engine Total SCR engine in service 77 engines 9 engines 21.08.2017 MAN Diesel & Turbo Ioannis Author Gekas RASA/ Dept SELKPorean Shipyard Current Seminar topic 21.08.2017 00.00.2012 < 16 < > 16 >

Agenda 1 SCR technology 2 SCR scope of supply and approved suppliers 3 Introducing MAN SCR-HP 4 Yard scope of supply 5 SCR test and service experience 6 Summary MAN Diesel & Turbo Ioannis Author Gekas Korean Shipyard Current Seminar topic 21.08.2017 00.00.2012 < 17 < > 17 >

What is SCR? Selective Catalytic Reduction, is a catalytic technology to reduce NOx emissions in exhaust gasses. Standard technology used in Stationary and Automotive sector NOx is removed over an SCR catalyst installed in a reactor when a reducing agent (ammonia NH3) is added. The result is harmless nitrogen and water. flow NOx + NH 3 SCR reaction: + 0.5 O 2 N 2 + 1.5 H 2 O MAN Diesel & Turbo Ioannis Author Gekas Korean Shipyard Current Seminar topic 21.08.2017 00.00.2012 < 18 < > 18 >

Other reactions in the SCR system For most SCR application, urea solution is used as reducing agent. Marine AUS40. Urea is converted to ammonia in the exhaust gas CO(NH 2 ) 2 + H 2 O --> CO 2 + 2NH 3 Consumption of urea is related to how much NOx is to be removed. CEAS report for SCR engine indicates urea consumption AmmoniumBiSulphate, ABS is an undesired sticky product that can be formed when ammonia and sulphur are present at low temperatures. NH 3 + SO 3 + H 2 O <=> NH 4 HSO 4 (s) Solution: Sufficient temperature is kept on the SCR reactor Ammonia slip is minimised by proper SCR design and correct dosing MAN Diesel & Turbo Ioannis Author Gekas Korean Shipyard Current Seminar topic 21.08.2017 00.00.2012 < 19 < > 19 >

Two SCR layouts High Pressure and Low Pressure SCR LS: 0.1%S HS: up to 3.5%S LS only: 0.1%S (Low temp.) MAN Diesel & Turbo Ioannis Author Gekas Korean Shipyard Current Seminar topic 21.08.2017 00.00.2012 < 20 < > 20 >

High Pressure SCR - Scope of supply Flange to Flange with MDT design guidelines Engine scope includes new control system ERCS, that controls the SCR system MAN Diesel & Turbo Ioannis Author Gekas Korean Shipyard Current Seminar topic 21.08.2017 00.00.2012 < 22 < > 22 >

Low Pressure SCR - Scope of supply Engine scope includes new control system ERCS, that controls the SCR system MAN Diesel & Turbo Ioannis Author Gekas Korean Shipyard Current Seminar topic 21.08.2017 00.00.2012 < 23 < > 23 >

Approval Status SCR SCR system supplier In FTA process HP SCR Provisional Approval Plant in service Full Approval Hitachi Zosen completed x HHI x x x HHM x x MAN x x Sunrui x SCR system supplier In FTA process LP SCR Provisional Approval Doosan x x x SMDERI HHI x Pending x Plant in service Full approval MAN Diesel & Turbo Ioannis Author Gekas Korean Shipyard Current Seminar topic 21.08.2017 00.00.2012 < 24 < > 24 >

MDT Introduces MAN SCR-HP MAN SCR-HP MAN Diesel & Turbo Ioannis Author Gekas Korean Shipyard Current Seminar topic 21.08.2017 00.00.2012 < 26 < > 26 >

MAN SCR-HP Compact design for easy integration Few framesizes will cover the entire two-stroke portfolio up to 25 MW per SCR reactor Integrated mixing unit reduces the overall length and volume Two flanges to interface in Yard installation Specifically designed honeycombs allow compact design Reactor can be mounted horizontal / vertical Capable to run all fuels MAN Diesel & Turbo Ioannis Author Gekas Korean Shipyard Current Seminar topic 21.08.2017 00.00.2012 < 27 < > 27 >

Product Range MAN SCR-HP L Reactor diameter (D) without insulation Reactor length (L) without compessed air bottle Flexible installation of the reactor: horizontal or vertical D Cluster Reactor Diameter (D) < 0.1% Sulphur < 3.5% Sulphur Reactor Length (L) Reactor Length (L) - (mm) (mm) (mm) 1 1,900 3,300 4,300 2 2,300 3,500 4,500 3 2,800 3,700 4,700 4 3,100 3,800 4,800 5 3,800 4,400 5,400 6 4,500 4,900 5,900 Ioannis Gekas Korean MAN Shipyard Diesel & Seminar Turbo 21.08.2017 < 28 >

SCR-HP Modules Interface with 2-stroke engine Media supply systems Compressed Reservoir Urea Pump Air Module Urea Dosing Unit MAN Diesel & Turbo Ioannis Author Gekas Korean Shipyard Current Seminar topic 21.08.2017 00.00.2012 < 29 < > 29 >

MAN SCR-HP Installation Shop test MAN Diesel & Turbo Ioannis Author Gekas Korean Shipyard Current Seminar topic 21.08.2017 00.00.2012 < 30 < > 30 >

Yard scope of supply for SCR systems Install all the parts of the SCR system supplied by the approved SCR supplier. SCR supplier should provide installation guidelines Install SCR reactor Install dosing system /Mixer/vaporiser section Connection of SCR system to Engine (MDT piping guidelines) Install SCR pipes (pipe size suggestion in CEAS report) Install compensators Insulation Provide SCR auxilliary components Urea tank Utility supply (Compressed air, electrical, etc) MAN Diesel & Turbo Ioannis Author Gekas Korean Shipyard Current Seminar topic 21.08.2017 00.00.2012 < 32 < > 32 >

Some important Installation aspects Minimise heat loss from engine to SCR system (good insulation) Minimise heat loss from SCR system back to turbine, HP SCR Pressure drop and Backpressure needs to be kept below MDT requirements HP SCR: 70 mbar at 100% load LP SCR : 600 mmwc at 100% load Connecting pipe from SCR dosing point to SCR reactor inlet needs to follow SCR supplier requirements (to avoid problems with bad mixing of reducing agent) Mechanical support of SCR system and pipes Overhaul space MAN Diesel & Turbo Ioannis Author Gekas Korean Shipyard Current Seminar topic 21.08.2017 00.00.2012 < 33 < > 33 >

Engine Outline HP SCR Example 6S50 1 T/C 4 3 2 1 5 Shown with several options for connecting flanges to SCR (1-5) MAN Diesel & Turbo Ioannis Author Gekas Korean Shipyard Current Seminar topic 21.08.2017 00.00.2012 < 34 < > 34 >

Engine outline HP-SCR Example 6G60 1 T/C C B A D E F Shown with several options for connecting flanges to SCR (A-D) and from SCR (E-F) MAN Diesel & Turbo Ioannis Author Gekas Korean Shipyard Current Seminar topic 21.08.2017 00.00.2012 < 35 < > 35 >

Engine outline HP-SCR Example 7G80 2 T/C MAN Diesel & Turbo Ioannis Author Gekas Korean Shipyard Current Seminar topic 21.08.2017 00.00.2012 < 36 < > 36 >

Engine outline LP-SCR Example 6G60 1 T/C Similar arrangement as Tier II engine, no new flanges MAN Diesel & Turbo Ioannis Author Gekas Korean Shipyard Current Seminar topic 21.08.2017 00.00.2012 < 37 < > 37 >

Comparison of HP and LP SCR installation aspects HP SCR LP SCR SCR reactor shape Round reactor Square reactor SCR catalyst volume Typically smaller Typically larger Pressure drop/backpressure limits <70 mbar at 100% load <600 mmwc at 100% load SCR installation Close to engine Can be installed far from engine Urea tank/ Urea consumption Same Same Pipe size Smaller pipe, but high Larger pipe, but low pressure (gas forces) pressure Insulation levels Similar Similar Dosing system Direct dosing of urea Typically needs a burner for urea conversion Engine outline New flanges for SCR Similar to Tier II engine connections outline MAN Diesel & Turbo Ioannis Author Gekas Korean Shipyard Current Seminar topic 21.08.2017 00.00.2012 < 38 < > 38 >

Installation synergies with G/E SCR system Typically auxilliary engines will have SCR systems for Tier III compliance Possible synergies with M/E SCR system Common Urea tank Common Urea supply system SCR catalyst cassettes Other common spare parts MAN Diesel & Turbo Ioannis Author Gekas Korean Shipyard Current Seminar topic 21.08.2017 00.00.2012 < 39 < > 39 >

Tier III HP-SCR Prepared Engine Concept Retrofitting Flanges for SCR prepared installation Blind plates installed for Tier II operation MAN Diesel & Turbo Ioannis Author Gekas Korean Shipyard Current Seminar topic 21.08.2017 00.00.2012 < 40 < > 40 >

Tier III HP-SCR Prepared Engine Concept Retrofitting T/C moved to suitable position. Enlarged engine gallery MAN Diesel & Turbo Ioannis Author Gekas Korean Shipyard Current Seminar topic 21.08.2017 00.00.2012 < 41 < > 41 >

Tier III HP-SCR Prepared Engine Concept Retrofitting Mechanical supports added for SCR installation MAN Diesel & Turbo Ioannis Author Gekas Korean Shipyard Current Seminar topic 21.08.2017 00.00.2012 < 42 < > 42 >

SCR prepared concept, Yard Prepare space for installation of major SCR parts SCR reactor Alternatively install empty Reactor shell Prepare for supports and piping for SCR system MAN Diesel & Turbo Ioannis Author Gekas Korean Shipyard Current Seminar topic 21.08.2017 00.00.2012 < 43 < > 43 >

MDT position on bypass of Exhaust gas economizer For SCR system operating on <0.1% S fuel, there is little risk for deposits on the economizer. For SCR system operating on high Sulphur fuel, there is a higher risk to form deposits on economizer that are hard to remove. For such system therefore, MDT recommends installation of economizer safety bypass. In general: For both Tier II and Tier III engines, MDT believes that a safety bypass of the exhaust gas boiler to secure unrestricted passage of exhaust gas from the main engine is a suitable countermeasure that can be used in case of exhaust gas boiler failure or boiler/economizer clogging. MAN Diesel & Turbo Ioannis Author Gekas Korean Shipyard Current Seminar topic 21.08.2017 00.00.2012 < 44 < > 44 >

Tier III SCR certification Scheme A Engine + SCR system installed in shop test Emissions and performance measurement in Tier II/Tier III modes Certification and Technical file issued Engine and SCR system installed on vessel Parameter check method Scheme B Engine tested in shop test SCR tested in test bench (scale test) Engine and SCR are installed on vessel Confirmation of SCR performance on seatrial (75,50,25% engine load) Certification is issued MDT recommends Scheme A certification for new SCR deliveries Scheme B certification requires large know-how of SCR system performance MAN Diesel & Turbo Ioannis Author Gekas Korean Shipyard Current Seminar topic 21.08.2017 00.00.2012 < 45 < > 45 >

Agenda 1 SCR technology 2 SCR scope of supply and approved suppliers 3 Introducing MAN SCR-HP 4 Yard scope of supply 5 SCR service experience 6 Summary MAN Diesel & Turbo Ioannis Author Gekas Korean Shipyard Current Seminar topic 21.08.2017 00.00.2012 < 46 < > 46 >

Shop test and seatrial experience MDT Tier III tuned engine provides SCR with necessary temperature levels for both HP and LP SCR High NOx conversion can be achieved with well designed systems, and ammonia slip can be kept low Easy to achieve Tier III limits for both HP and LP SCR MDT SCR control works well MAN Diesel & Turbo Ioannis Author Gekas Korean Shipyard Current Seminar topic 21.08.2017 00.00.2012 < 47 < > 47 >

Service experience Santa Vista Operator / Vessel Nissho Shipping Co., Ltd / M/V Santa Vista Engine 1 x 6S46MC-C MCR kw 8280 Ship type & capacity 38,000 DWT, general cargo carrier Builder Technology Hitachi HP-HS-SCR Engine hours Reactor hours Urea Dosing hours 24920h >15000h >5000h MAN Diesel & Turbo Ioannis Author Gekas Korean Shipyard Current Seminar topic 21.08.2017 00.00.2012 < 48 < > 48 >

Service experience Yara vessels Horisontal SCR reactor Source MarineTraffic.com Operator / Vessel Engine MCR kw Ship type & capacity Builder Technology Yara/ M/V Yara Kara, Yara Nauma, Yara Sela 1 x 6S50ME-C8.2 7.62 MW @ 115.4 RPM) 3x Ammonia tanker Hyundai HP-HS-SCR + SOx scrubber MAN Diesel & Turbo Ioannis Author Gekas Korean Shipyard Current Seminar topic 21.08.2017 00.00.2012 < 49 < > 49 >

Service experience Reliance vessels Operator / Vessel Engine MCR kw Ship type & capacity Builder Technology Reliance/ M/V Ethane Crystal, Ethane Pearl 1 x 6G60ME-C9.5 7.62 MW @ 115.4 RPM) 6x 82,000 DWT, Very Large Ethane Carriers Doosan LP-SCR Source www.mol.co.jp MAN Diesel & Turbo Ioannis Author Gekas Korean Shipyard Current Seminar topic 21.08.2017 00.00.2012 < 50 < > 50 >

Summary HP and LP SCR are well established Tier III technologies for 2-stroke engines, with several commercial orders Applied for wide engine size range, 35-80 bore Several SCR suppliers in MDT approval process Possibility to combine SCR with Scrubber SCR prepared engine concepts available MDT has issued Piping Guide to support Yard in installation of SCR system (HP) MAN Diesel & Turbo Ioannis Author Gekas Korean Shipyard Current Seminar topic 21.08.2017 00.00.2012 < 52 < > 52 >

Agenda 1 Tier III and MDT EGR strategy 2 EGR technology 3 EGR experience 4 Conclusions and next steps 5 Questions MAN Diesel & Turbo Author Current topic 00.00.2012 < 53 >

EGR Basic EGR principle Basic principle Exhaust Gas Recirculation Exhaust gas is recirculated to the scavenge air receiver. Lower O 2 content (replaced by CO 2 ) Higher heat capacity of scavenge air Reduces peak temperature of the combustion and formation of NO x Recirculated exhaust gas is cooled and cleaned in the EGR system. The recirculation ratio is controlled based on measured O 2 content in the scavenge air. MAN Diesel & Turbo Author Current topic 00.00.2012 < 54 >

EGR technology Tier III compliance for MAN B&W two-stroke Engines EGR on-engine system Altered combustion process MAN Diesel & Turbo Author Current topic 00.00.2012 < 55 >

EGR Matching modes TC cut out EGR 80-95 bore (2+ turbines) Bypass EGR 35-70 bore A Small Turbine is matched to equal EGR flow The Small Turbine is cut-out and replaced by EGR in Tier III Tier III operation The Turbine is matched to run in Tier II and Tier III EGB is used in Tier II to reduce flow to turbine during high load MAN Diesel & Turbo Author Current topic 00.00.2012 < 56 >

EGR EGR Unit Function: Cleans & cools recirculated exhaust gas Principle: - Pre spray - EGR cooler - Water mist catcher - EGR blower Spray Implementation: Integrated on the Engine Made in stainless steel - freshwater cooling for the EGR cooler MAN Diesel & Turbo Author Current topic 00.00.2012 < 57 >

EGR Water system EGR unit Pre-spray Engine control WTS scope NaOH tank EGR unit RTU (on engine) Cooler spray SU NaOH pump WTS FW Buffer tank WTU QC monitor Bleed-off Receiving tank Supply pump WTS pump ph Circulation pump Sludge tank Clean tank MAN Diesel & Turbo Author Current topic 00.00.2012 < 58 >

EGR Water Treatment Unit Function: Provides continuous cleaning of process water Handles Sludge and bleed over board of surplus water Principle: Separator- or filter technology depending on make Make: To be supplied by approved system makers, 9 different makers are in FTA process at present time Example: Water treatment system from Alfa Laval MAN Diesel & Turbo Author Current topic 00.00.2012 < 59 >

Agenda 1 Tier III and MDT EGR strategy 2 EGR technology 3 EGR experience 4 Conclusions and next steps 5 Questions MAN Diesel & Turbo Author Current topic 00.00.2012 < 60 >

Reference List for engines with NOx emission control EGR MAN Diesel & Turbo Author Current topic 00.00.2012 21.08.2017 < 61 >

Reference List for engines with NOx emission control EGR Total EGR engine Total EGR engine in service 62 engines 5 engines MAN Diesel & Turbo Author RASA/ Dept SELP Current topic 00.00.2012 21.08.2017 < 62 >

Service experience summary: Data +4400hours of operation on high sulphur fuels have not shown any impact on cylinder condition that cannot be controlled by correct cylinder lubrication. Key EGR components, such as Oxygen sensors, EGR blower and EGR cooler have all proved their durability in service on high sulphur EGR on our long running EGR test platform the Maersk Cardiff. Control of the EGR system is integrated in our well known Engine Control System, and has been continuously developed based on operational data for a simple user experience. MAN Diesel & Turbo Author Current topic 00.00.2012 < 63 >

Foam in EGR unit During EGR running a mixing of gas and water is lead to Receiving Tank. Foam is generated in Receiving Tank and the foam is lifted through the venting pipe to dry side of EGR unit. The wet foam triggers the level switches (which is installed for detection of water). Solution move venting pipe to wet side of EGR-WMC. MAN Diesel & Turbo Author Current topic 00.00.2012 < 64 >

EGR cooler ERCS monitors the differential pressure across the EGR cooler. The diff-press is used for: Detection of backflow Supervision of the cooler clogging Two different designs of EGR cooler have been used on the first 4 engines. Stainless cooler with only pipes Stainless cooler with fins (and pipes) The diff-press across the pipe cooler was significantly higher than design values. MDT and cooler maker is investigating this problem. Cooler maker has revised their design for significantly improved performance in this area. MAN Diesel & Turbo Author Current topic 00.00.2012 < 65 >

Supply unit fixed displacement pump MAN Diesel & Turbo Author Current topic 00.00.2012 < 66 >

First R&D tests of EGR generation III MDT is continuously helping sub-suppliers improve and develop their product. Naturally all sub-suppliers have also seen issues on the newest generation of their products. MDT is pushing to grow new alternative suppliers to heighten competition and subsupplier support. MAN Diesel & Turbo Author Current topic 00.00.2012 < 67 >

First R&D tests of EGR generation III In general, smooth first tests of EGR systems, performance corresponding to expectations or better. Quite a few commissioning related issues with sub-suppliers, many solved during the first couple of days. Further maturing of suppliers of a top priority Overall a very integrated system. User interface well known from Engine Control System. MAN Diesel & Turbo Author Current topic 00.00.2012 < 68 >

Agenda 1 Tier III and MDT EGR strategy 2 EGR technology 3 EGR service experience 4 Conclusions and next steps 5 Questions MAN Diesel & Turbo Author Current topic 00.00.2012 < 69 >

Conclusions EGR is available for our full engine programme We can facilitate any combination of technologies that the market will need We are currently supplying 3 rd generation of the high pressure EGR technology applied to our engine design The sub-system supplier network is in expansion and we are working with makers from all the main shipbuilding nations MAN Diesel & Turbo Author Current topic 00.00.2012 < 70 >

Next steps for our EGR technology? 3 rd generation of our EGR design for high Sulphur fuel further reduction in CAPEX Synergies from a shared water treatment system for both EGR and exhaust gas scrubbers be can realized, especially when EGR discharge water requirements are aligned with bilge discharge requirements (15ppm) ECO EGR utilize SFOC tuning potential in non NECA areas with existing EGR installation MAN Diesel & Turbo Author Current topic 00.00.2012 < 71 >

Emission project guide MAN Diesel & Turbo Author - ME-GI Current Users Forum, topic Busan 20.09.2017 00.00.2012 < 38 < > 72 >

Dual fuel concept ME-GI vs. ME-LGI ME-GI : Difference between ME-GI and ME-LGI Only the fuel injection and fuel supply system. ME-LGI : High pressure supply system Low pressure supply system Common rail type injection Necessary injection pressure 300bar (Methane) -380bar (Ethane) Fuel types: Methane, Ethane Using pressure booster to lower the supply pressures Fuel types: Methanol, LPG ME type injection, i.e. concept similar to conventional HFO injectors Necessary injection pressure 500-600bar MAN Diesel & Turbo Author - ME-GI Current Users Forum, topic Busan 20.09.2017 00.00.2012 < 15 < > 73 >

Dual fuel engine reference list Orders including options No. of engines Type Mk. Gensets 5 S 90 ME-C-GI 10.5 4 G 90 ME-C-Gl 10.5 4 S 70 ME-C-GI 8.2, 7 6 x 9L28/32 DF 132 G 70 ME-C-GI 9.5, 9.2 8 x 7L35/44 DF 5 L 70 ME-C-GI 8.2 15 x 9L28/32 DF 2 S 60 ME-C-GI 10.5 6 S 50 ME-C-GI 8.2 5 G 50 ME-C-GI 9.5 8 x 7L28/32 DF 4 x 5L28/32 DF 4 G 45 ME-C-GI 9.5 4 X 5L23/30 DF 8 x 8L23/30 DF 6 G 50 ME-B-LGI 9.3 3 S 50 ME-B-LGI 9.3 5 G 60 ME-C-GIE 9.5 3 G 50 ME-C-GIE 9.5 Total dual fuel engines including options 184 engines Total power main engine Total dual fuel 2-Stroke in service 3.42 GW 32 engines MAN Diesel & Turbo 23/06-/2017 Author ME-GI Current URsAerSsAF/SoEruLmP, topic Busan 20.09.2017 00.00.2012 < 19 < > 74 >

Latest ME-GI engine order. Jun 19, 2017 Dual-Fuel Engine Continues Strong Market Performance Texan shale-gas deals confirm popularity of ME-GI engine within LNG carrier market Knutsen OAS Shipping, the Norwegian operator, has ordered 4 MAN B&W 5G70ME-GI engines in connection with the construction of two 180,000 m 3 LNG tanker newbuildings. Upon delivery in 2020, the vessels will transport cargoes worldwide for two Spanish utility companies. The order follows the increasingly popular path initiated by Gas Natural Fenosa, the multinational Spanish group that was the pioneer in adopting ME-GI technology in an order for 4 LNG tankers in 2013. MAN Diesel & Turbo Author - ME-GI Current Users Forum, topic Busan 20.09.2017 00.00.2012 < 20 < > 75 >

LNGC NB market share in Korea ME-GI vs X-DF (2012 ~ 2017 Sep) 50 45 9 LNG carriers with ME-GI are in service! 45 40 35 39 41 30 25 20 25 X-DF ME-GI 15 13 13 10 10 7 2 6 5 2 0 0 2012 2013 2014 2015 2016 2017 MAN Diesel & Turbo Author - ME-GI Current Users Forum, topic Busan 20.09.2017 00.00.2012 < 21 < > 76 >

ME-GI running hours. Total running hours Dual fuel running hours ME-GI LNG 1A Port 8673 5726 LNG 1B SB 8672 5652 LNG 2A Port 6750 4534 LNG 2B SB 6744 4562 LNG 3A Port 3969 2180 LNG 3B SB 4002 2715 LNG 4A Port 6341 4576 LNG 4B SB 6085 4238 LNG 5A Port 5053 2162 LNG 5B SB 5067 2691 Cont Ship 1 8036 2482 Cont Ship 2 9901 4871 Car Carrier 1 5986 443 Car Carrier 2 3698 324 LNG 6A Port 3117 2004 LNG 6B SB 3100 2022 LNG 7A Port LNG 7B SB LNG 8A Port 1480 638 LNG 8B SB 1480 626 LNG 9A Port 2764 1739 LNG 9B SB 2763 1715 Total 103681 55900 MAN Diesel & Turbo Author - ME-GI Current Users Forum, topic Busan 20.09.2017 00.00.2012 < 22 < > 77 >

A dual fuel hat trick 3 x World s first duel fuel driven ships equipped with MAN B&W engines World s first NG driven ocean going ship Owner: TOTE Ship type: Container ship Capacity: 3,100 Teu Dual Fuel engine type: 8L70ME-C8.2-GI In service 2015 World s first methanol driven ocean going ship Owner: MOL Ship type: Methanol carrier Capacity: 50,000 dwt Dual fuel engine type: 7S50ME-B9.3-LGI In service 2016 World s first ethane driven ocean going ship Owner: Hartmann Schifffahrt Ship type: LEG Carrier Capacity: 36,000 M 3 Dual Fuel engine type: 7G50ME-C9.5-GIE In service 2016 MAN Diesel & Turbo Author - ME3-G33I Current U90se0r4s.2F0o1ru4m.0,1B.2u4san topic 20.09.2017 00.00.2012 < 23 < > 78 >

ME-GIE Engines in Service on ethane gas The Multi fuel engine - More than 3000 running hours on ethane gas GasChem Beluga, commissioned on gas March 2017 GasChem Orca, comissioned July 2017 MAN Diesel & Turbo Author - ME-GI Current Users Forum, topic Busan 20.09.2017 00.00.2012 < 24 < > 79 >

ME-GI Pump Vaporizer System (PVU) Also available for the multifuel ME-GIE engine Low cost with embedded redundancy Engine SW integration High component quality Compact design Easy maintenance Methane and Ethane ME-GI PVU unit - first prototype Quotations from PrimeServ MAN Diesel & Turbo Author - ME-GI Current Users Forum, topic Busan 20.09.2017 00.00.2012 < 25 < > 80 >

ME-GI Pump Vaporizer Unit (PVU) Example of PVU-7000-1.1 (40MW) MAN Diesel & Turbo Author - ME-GI Current Users Forum, topic Busan 20.09.2017 00.00.2012 < 28 < > 81 >

PVU Line-up At current state following PVU sizes are available in the product range: PVU-1000-1.1 PVU-3000-1.1 PVU-5000-1.1 PVU-7000-1.1 PVU-12000-1.1 LNG (kg/h) -1600 1601-3000 3001-4900 4901-7100 Under preparation Engine power (MW) -8.9 9.0-16.6 16.7-27.1 27.2-39.5 Under preparation Length x Width x Height (mm) 2800x2000x2000 2800x2000x2000 3700x2240x2200 3700x2240x2200 Under preparation Weight (kg) 2000-2500 2000-2500 3500-4000 3500-4000 Under preparation MAN Diesel & Turbo Author - ME-GI Current Users Forum, topic Busan 20.09.2017 00.00.2012 < 29 < > 82 >

ME-LGIM Development Status 7 vessels in service More than 12,000 running hours on MeOH Crew onboard are now confident with the system MAN MAN Diesel Diesel & Turbo & Turbo - Author ME-GI Users Forum, Busan Current topic 20.09.2017 < 47 > 00.00.2012 < 83 >

MDT Tier III solution with methanol Market potential EGR SCR The 3 rd option tier III: Water in Methanol is under investigation. Tier III can be met with a mixture of 40% water and 60% methanol Long term effect on liner and piston ring wear needs to be investigated MAN Diesel & Turbo Author - ME-GI Current Users Forum, topic Busan 20.09.2017 00.00.2012 < 48 < > 84 >

ME-LGIM for methanol ME-LGIM Performance Results: Water in Methanol - Emissions NOx decreases almost linearly with water content NOx emissions are close to 2 g/kwh at 50 and 75% load NOx emissions at 25% load is at the not to exceed limit for Tier-III, but can be lowered further 100% load with high water content not possible due to system limitations MAN Diesel & Turbo Author - ME-GI Current Users Forum, topic Busan 20.09.2017 00.00.2012 < 49 < > 85 >

ME-LGIP Gas Technologies - LPG ME-LGIP: LPG System layout - Simplified Constant recirculation Deck Standard single-walled piping Double-walled piping, ventilated New purge/return system HC N 2 Purging LS LPG FVT Fuel Valve Train Air supply 7 bar LPG supply pressure 50 bar @45 ±10 C. Vent Knockout Drum Vapour return LPG SFSS Second Fuel Supply System Liquid return Vent Service tank LPG@18bar & amb. temp. SFSS example LPG cargo tank Tank example DRecivoevreLr PliqGuiadt dsupreincgifiepdurcgoi ngditions SRpeeceirdcuclaotniotrnolelendsuhrigehstparbelsestuerme peurmatpure ICnotmanpka/cbteFloVwTt>anpkiploew-vaplrveessour rpeaprtu-bmlopck design GVT, illustration courtesy of Eltronic SFSS, illustration courtesy of Alfa Laval MAN Diesel & Turbo Author - ME-GI Current Users Forum, topic Busan 20.09.2017 00.00.2012 < 50 < > 86 >

Comparison of Supply Chain STS Export terminal LNG supply ships (Refrigerated) Only 5 vessels exist $30mil/vessel LNG-Fueled vessels Refinery STS Export terminal STS LPG supply ships (Pressurized) Around 1,000 vessels $10mil/vessel LPG-Fueled vessels Floating vessels MAN Diesel & Turbo Author - ME-GI Current Users Forum, topic Busan 20.09.2017 00.00.2012 < 52 < > 87 >

CSIC regulation on methane slip MAN Diesel & Turbo Author - ME-GI Current Users Forum, topic Busan 20.09.2017 00.00.2012 < 56 < > 88 >

Considerations when dealing with China We have recently been informed that as of 1 July 2018, methane slip from gas engines will be restricted on inland waterways in China. The 1.5-2 g/kwh limit to be enforced is a huge blow to the Otto-cycle engine solutions, as they will have difficulties in meeting this limit. In fact, they may not be able to do so. This shows a trend towards reducing the methane slip instead of NOx emissions, which is different from other areas. The next step could very well be to expand this regulation to cover Chinese waters in general, which would create problems for owners who have chosen an X-DF engine. Owners wanting to establish a good relationship with China should keep this in mind when they select engine technology. MAN Diesel & Turbo Author - ME-GI Current Users Forum, topic Busan 20.09.2017 00.00.2012 < 57 < > 89 >

Global Warming Potential, 20 years Diesel vs Otto Case study Diesel vs. Otto : Engine type: Combustion method MAN B&W 5G70ME-C9.5-GI Diesel cycle Win G&D 5X72DF Otto cycle SMCR (kw) 12500 RPM 70 Load ( % ) 25% 50% 75% 100% fuel consumption (g/kwh) 42,7 MJ/kg 169,1 161,8 157,5 161,4 Gas consumption ( g/kwh) 50 MJ/kg 128,2 126,7 125,6 131,8 Pilot fuel ( g/kwh) 42.7 MJ/kg 15,4 9,7 7,4 6,1 MDO equivalent ( g/kwh) 42.7 MJ/kg 165,5 158,1 154,5 160,4 CO2 emission fuel oil ( g/kwh) 541,12 517,76 504 516,48 CO2 emission gas mode ( g/kwh) 401,8 379,5 369,1 381,97 methane slip ( g/kwh) 0,5 0,41 0,35 0,35 GHG ( 20 years time span 86 ) 444,8 414,76 399,2 412,07 12500 70 25% 50% 75% 100% 182,8 173,9 172,9 181,1 145 142,1 140 139,1 7,2 3,6 2,4 1,8 177,0 170,0 166,3 164,7 584,96 556,48 553,28 579,52 418,55 400,675 391,6 387,475 3 3 3 3 676,55 658,675 649,6 645,475 GWP (Global Warning Potential in CO 2 equivalents), values from the latest two IPCC reports and for the two most commonly used timeframes: GWP 20 years IPCC: Intergovernmental Panel on Climate Change GWP 100 years 2007 IPCC 72 25 2013 IPCC 86 34 http://www.ipcc.ch/publications_and_data/publications_and_data_reports.shtml and http://www.ipcc.ch/report/ar5/wg1/ MAN Diesel & Turbo Author - ME-GI Current Users Forum, topic Busan 20.09.2017 00.00.2012 < 58 < > 90 >

Global Warming Potential, 20 years Diesel vs Otto GHG emission GHG emission 600 500 400 300 200 100 0 800 700 600 500 400 300 200 100 0 GHG emission 5G70ME-C9.5-GI 25% 50% 75% 100% GHG emission 5X72DF 25% 50% 75% 100% ME-GI - Dual Fuel done right 22 % GHG reduction CO2 emission in Fuel oil mode CO2 emission in Gas mode GHG emission in gas mode 11 % GHG increase!! CO2 emission in Fuel oil mode CO2 emission in Gas mode GHG emission in gas mode MAN Diesel & Turbo Author - ME-GI Current Users Forum, topic Busan 20.09.2017 00.00.2012 < 59 < > 91 >

Points from MEPC 70 th meeting October 2016 in London Energy efficiency of international shipping to be improved Adoption of mandatory data collection system for fuel oil consumption Roadmap for reducing GHG emissions approved 2020 global sulfur cap implementation date decided North Sea and Baltic Sea to be Tier III emission control areas for NOx from 2021 MAN Diesel & Turbo Author - ME-GI Current Users Forum, topic Busan 20.09.2017 00.00.2012 < 61 < > 92 >

Meeting IMO Global 0.5 % Sulphur Cap MC/ME/-C engine Single Fuel: MGO MC/ME/-C engine Diesel fuels: HFO/MDO + Scrubber ME-GI / ME-LGI engine Dual Fuel: LNG/Ethan and MGO LPG / Methanol.. Three basic options available for different levels of fuel flexibility. MAN Diesel & Turbo Author - ME-GI Current Users Forum, topic Busan 20.09.2017 00.00.2012 < 62 < > 93 >

The 2017 Two-Stroke Engine Program Incl. the new Mark 10 engines All available as Dual Fuel Engines, GI or LGI MAN Diesel & Turbo Author - ME-GI Current Users Forum, topic Busan 20.09.2017 00.00.2012 < 63 < > 94 >

New 5&6G70 Mk 10 SFOC Increasing Pmax while retaining bore and stroke results in a reduction of SFOC. The reduction for a high load tuned engine is shown in the figure below: 5G70ME-C 12,500 kw x 70 RPM MAN Diesel & Turbo Author - ME-GI Current Users Forum, topic Busan 20.09.2017 00.00.2012 < 66 < > 95 >

MARHY - Maritime Hybrid System by Renk Operation in Propulsion Mode + Power Take in (PTI) Controls Main Engine GenSet Battery PTS/PTI gear v. coupling MAN Diesel & Turbo Author Current topic 00.00.2012 < 96 >

Piston ring height standard G95ME 1 Top High. 2 and 3 low. MAN Diesel & Turbo Author Current topic 00.00.2012 < 97 >

Liner temp sensor detects beginning of scuffing. MAN Diesel & Turbo Author Current topic 00.00.2012 < 98 >

Commisioning up of Liner wall temperature system MAN Diesel & Turbo Author Current topic 00.00.2012 < 99 >

GRS liner 6S60MC operating continually on distillate GRS liner in 6S60MC after 4000 service hours. Note the lube oil running down the surface, showing the GRS pockets act as oil reservoirs. Close-up of GRS liner in 6S60MC after 4000 service hours. Note the original grinding marks are found as machined. MAN Diesel & Turbo Author Current topic 00.00.2012 < 100 >

Future Injection Systems CR-common rail-2 nd generation Injection valve with driver unit Injection valve with integrated accumulator to prevent pressure transients flowing backwards to the fuel supply system High pressure fuel supply pump 4S50ME-T9 test engine MAN Diesel & Turbo Author Current topic 00.00.2012 < 101 >

FBIV Fuel Booster Injection Valve Slide valve technology Fuel plunger Hydraulic piston Connection to control oil Suction valve MAN Diesel & Turbo JOF-LDF3 Author Current 3339245.2014.05.02 topic 00.00.2012 < 102 >

FBIV Installation in service 50 ME. FUEL CIRCULATION OUTLET MAN Diesel & Turbo Author Current topic 00.00.2012 < 103 >

TCEV. Top Controlled Exh Valve. MAN Diesel & Turbo Author Current topic 00.00.2012 < 104 >

FBIV and TCEV In service. MAN Diesel & Turbo Author Current topic 00.00.2012 < 105 >

OBD / CoCoS an Engine Information Management System, data trans architecture CoCoS/O BD Zipped data packages via e- mail (LAN) Post office server (mail address) MDT and owner office Zipped files MDT Database Data MAN Diesel & Turbo Author Current topic 00.00.2012 < 106 >

Cylinder Condition & Performance On-Board Diagnostic, OBD / CoCos MAN Diesel & Turbo Author Current topic 00.00.2012 < 107 >

OBD show linerecording of all engine data. Composing Charts with relevant engine data is easily done and is very important in trouble shooting MAN Diesel & Turbo Author Current topic 00.00.2012 < 108 >

OBD / CoCoS an Engine Information Management System, Overhaul module OBD store and display piston ring wear in relation to expected wear rates (upper graph). Calculated projected wear lines, based on latest wear data, informs predicted Piston overhaul hours based on wear-out of the rings. Thereby Condition Based Overhaul becomes predictable and safe: MAN Diesel & Turbo Author Current topic 00.00.2012 < 109 >

OBD / CoCoS, Engine network setup an Engine Information Management System, MSC EMS/AMS MAN Diesel & Turbo Author Current topic 00.00.2012 < 110 >

OBD / CoCoS an Engine Information Management System, New OBD modules Live front view displaying important KPI s Performance based Maintenance module Data driven energy management module Load diagram (detecting heavy running) Emission regulation module to satisfy IMO / Flag state monitoring emission in ECA and SECA zones Reporting module. Communication between MDT, ship-owner and ship. Forward and display Service Letters, in. MAN Diesel & Turbo Author Current topic 00.00.2012 < 111 >