PACKAGING COMPENTS PLASTIC GROUP FCA SERIES FCA FILLER CYLINDERS for the Bottle Fillig Idustry Quality Support Delivery SOLUTIS A divisio of PHD Filler Valve Replacemet Cylider Direct Replacemet of Competitor Uit Provides Sigificatly Loger Life Reduces Maiteace ad Dowtime Easily Field Repairable
ORDERING DATA: SERIES FCA FILLER CYLINDERS INDEX: Orderig Data Page 2 Lowest Cost of Owership Page Beefits Page 4 Egieerig Data Page Dimesios & Plumbig Schematic Page 6 Exploded View & Parts List Page 7 Other Solutios Page 8 TO ORDER, SPECIFY: Product, Series, Type, Cylider No., Stage Cofiguratio, Desig No., ad Bore Size. PRODUCT F - Filler TYPE A - Kroes STAGE CFIGURATI D - Double Cotrol ( Positio) F C A D - - 0 SERIES C - Cylider 4 psi [0 bar] Air OEM CYLINDER NO. - 4 400 2-4 402/4 406-4 40 STANDARD STROKE (mm)... MID STROKE (mm).8 6..0 DESIGN NO. - Metric BORE SIZE (mm) 0 Copyright 2009, by PHD, Ic. All Rights Reserved. Prited i the U.S.A. www.phdic.com/fca SOLUTIS FOR INDUSTRIAL AUTOMATI
Save BIG with Series FCA Filler Cyliders Lowest Cost of Owership for Log Term Savigs Diaphragm Type Replacemet/rebuild required 2 times per year (2 years = 4 uit rebuilds!) $$ PHD Series FCA $ Oe uit typically rus trouble free for 2 years Scrap rates because of faulty cylider ad dowtime ca exceed.% Elimiates costly scrap due to diaphragm failure A Savigs Example x Your filler machie utilizes 20 cyliders potetial of $400* i improved productio per cylider aual savigs 20 x $400 = $68,000 aual savigs per machie! Sice the Series FCA should provide 2 years of maiteace-free service... That s $6,000 savigs over a 2 year period! PHD Uits Outlive the Diaphragm Uits 4 to = 2 4 Over a 2 year period you could have as may as 4 rebuilds. Estimates are based o 4 millio cycles per cylider, per year. *Your local PHD represetative would like the opportuity to calculate your actual savigs. SOLUTIS FOR INDUSTRIAL AUTOMATI www.phdic.com/fca
SERIES FCA FILLER CYLINDERS Direct Replacemet for Competitor Uit Provides Sigificatly Loger Life Reduces Maiteace ad Dowtime Easily Field Repairable passivated stailess steel cap static o-rig seal passivated stailess steel body passivated stailess steel sprig food grade pisto seals for log life ad superior sealig log life food grade shock pad durable food grade mid-positio pisto for high impact cyclig passivated stailess steel pisto ad rod log life food grade shock pad food grade rod bushig for log service life stailess steel retaiig rig for easy rod bushig replacemet Major Beefits Replaces Kroes Filler Valves 4 400, 4 402/4 406, ad 4 40 Idustry Uses Plastic Packagig - Kroes Fillig Machies Robust pisto desig replaces failure-proe diaphragm cylider Reliable, field-tested performace provides cosistet fill levels over exteded periods of service Log life desig for reduced maiteace costs Clea, hygieic, roud desig for easy washdow Food grade materials for global acceptace Passivated stailess steel materials for food ad beverage idustry Compatible with curret CIP chemicals ad soaps Lube-free desig elimiates potetial lubricat migratio Global availability ad support Superior delivery Typical Applicatio Ay marks or ames refereced herei are either registered trademarks or trademarks of their respective owers. No associatio with or edorsemet of ay compay, orgaizatio, or product is iteded or should be iferred. 4 www.phdic.com/fca SOLUTIS FOR INDUSTRIAL AUTOMATI
ENGINEERING DATA: SERIES FCA FILLER CYLINDERS SPECIFICATIS IMPERIAL METRIC TYPE Peumatic Filler Cylider SERIES FCA OPERATI Sigle Actig, Sprig Retur POSITI Positio BORE SIZE - FULL STROKE.7 i 40 mm BORE AREA - FULL STROKE.948 i 2 26.6 mm 2 BORE SIZE - MID STROKE.969 i 0 mm BORE AREA - MID STROKE.04 i 2 96 mm 2 THEORETICAL OUTPUT (40 mm Bore at 70 psi [4.8 bar]) 6. lb 606. N SPRING RETRACT FORCE. to 24.7 lb 69 to 09.9 N FLUID Air OPERATING PRESSURE RANGE 29 to 4 psi 2 to 0 bar AMBIENT AND FLUID TEMPERATURE to 80 F 0.6 to 82 C SHOCK PAD EXTEND POSITIS Stadard LUBRICATI No Lube PORT SIZE /8 BSPP WEIGHT.6 lb.7 kg CAP Passivated Stailess Steel BODY Passivated Stailess Steel PIST ROD Passivated Stailess Steel ROD BUSHING Food Grade PIST SEALS Food Grade Life Expectacy This uit has bee lab tested over 2 millio trouble-free cycles. Washdow specificatios Series FCA Cyliders are washdow compliat with Ecolab Foam Shie ad Ecolab LC-0 cleaig products. Maiteace Repair kits, pisto ad rod assemblies, ad mai structural compoets are available as eeded for exteded service. Toolig kits are also available for Series FCA Cylider rebuild. SOLUTIS FOR INDUSTRIAL AUTOMATI www.phdic.com/fca
DIMENSIS & PLUMBING SCHEMATIC: SERIES FCA U F G K H J 2X R WIDE SLOT 2X P THRU 2X Z W L M Y N S 2X D PORT E AA C BB B A 4X RADIUS T UNIT SIZE FCAD--0 FCA2D--0 FCAD--0 FULL RETRACT 0.77 [8.7] 0.77 [8.7] 0.77 [8.7] LETTER DIMENSI A MID EXTEND 0.887 [22.] 0.98 [2.0] 0.94 [2.7] FULL EXTEND.80 [0.0].80 [0.0].80 [0.0] UNIT SIZE B 0.99 FCAxD--0 [2.] C 0.690 [7.] D /8 BSPP /8 BSPP E 2.27 [64.2] LETTER DIMENSI F 2.489 [6.2] G 0.892 [22.7] H 0.70 [7.9] J 0.407 [0.] K 0.276 [7.0] L 0.472 [2.0] UNIT SIZE FCAxD--0 M 0.760 [8.69] M ± TOL. 0.00 [.0] N.20 [28.4] P 0.248 [6.] R 0.27 [6.] LETTER DIMENSI S 2.62 [60.0] T.00 [.0] HEX U 0.742 [8.8] W 0.60 [6.0] Y.66 [4.0] Z 0.60 [6.0] AA.8 [4.0] BB 2.292 [8.2] NOTE: DIMENSIS SHOWN IN [ ] ARE IN mm PHD SERIES FCA FILLER CYLINDER EXHAUST EXHAUST 2 PORT S SOLENOID A PORT T 2 SOLENOID B PORT S 2X VALVE PORT T 2X MUFFLER CYCLE FAST FILL SETTLE (NO FILL) SLOW FILL NO FILL 70 PSI PRESSURE PORT S CYLINDER CYCLE PORT T SOL. A VALVE SOL.B EXHAUST EXHAUST 6 www.phdic.com/fca All dimesios are referece oly uless specifically toleraced. SOLUTIS FOR INDUSTRIAL AUTOMATI
EXPLODED VIEW & PARTS LIST: SERIES FCA FILLER CYLINDERS 6 EXTEND END 4 0 9 4 8 2 7.2 [.8].26 [8.].277 [7] RETRACT END FCAD FCA2D FCAD MID-POSITI PISTS (ITEM ) KEY 2 4 6 7 8 9 0 4 PART DESCRIPTI Fiished Body Fiished Cap Mid-Positio Pisto Pisto & Rod Sprig Rod Bushig O-Rig Seal Mid-Positio Pisto Seal Pisto & Rod Seal Mid-Positio Pisto Shock Pad Pisto & Rod Shock Pad Stailess Steel Retaiig Rig Sprig Coil Isolator FCAD--0 FCA2D--0 FCAD--0 Full uit descriptio required (-H240) Full uit descriptio required (-H20) Full uit descriptio required (-H0) Full uit descriptio required (-H000) Full uit descriptio required (-H600) Full uit descriptio required (-H400), or Sold as part of Repair Kit (-H900) Full uit descriptio required, Sold as part of Seal Kit (-H9000) & Repair Kit (-H900) Full uit descriptio required, Sold as part of Seal Kit (-H9000) & Repair Kit (-H900) Full uit descriptio required, Sold as part of Seal Kit (-H9000) & Repair Kit (-H900) Full uit descriptio required (-H800) Full uit descriptio required (-H80) Full uit descriptio required (-H7), or Sold as part of Repair Kit (-H900) Full uit descriptio required (-H470), or Sold as part of Repair Kit (-H900) KITS KIT DESCRIPTI Seal Kit Repair Kit Seal Assembly Toolig Kit FCAxD--0 80 8288 804 All dimesios are referece oly uless specifically toleraced. SOLUTIS FOR INDUSTRIAL AUTOMATI www.phdic.com/fca 7
OTHER PLASTIC PACKAGING SOLUTIS 2 Positio Filler Cylider ML #0948 (2 positio) For Fillers BENEFITS Reliable, field-tested desig provides cosistet performace, reducig uder ad over fills Replaces failure proe diaphragm with simple pisto desig for superior operatio Clea, hygieic, roud desig for easy washdow Passivated stailess steel for food ad beverage idustry Drop-i replacemet for certai Kroes filler valves requires o modificatios to implemet this product Global availability ad support Superior delivery FOR DIMENSIAL INFORMATI, SEE CP0948 PHD, Ic. 9009 Clubridge Drive P.O. Box 9070, Fort Waye, Idiaa 46899 U.S.A. Phoe (260) 747-6 Fax (260) 747-674 www.phdic.com phdifo@phdic.com PHDiEurope GmbH Arold-Sommerfeld-Rig 2 2499 Baesweiler, Germay Tel. +49 (0)240 80 20 Fax +49 (0)240 80 22 www.phdic.com ifo@phdieurope.de 8 www.phdic.com/fca M-I 00-A4 /09 7724 SOLUTIS FOR INDUSTRIAL AUTOMATI