O P E R A T O R S M A N U A L SP1048 SP1060 SP1272 SP1284 SP1272B SP1284B PULVERIZERS WPMAN0146 (Rev. 6/15/2006)
TO THE DEALER: Assembly and proper installation of this product is the responsibility of the Frontier dealer. Read manual instructions and safety rules. Make sure all items on the Dealer s Pre-Delivery and Delivery Check Lists in the Operator s Manual are completed before releasing equipment to the owner. The dealer must complete the Product Registration form, located on the Frontier website. Failure to complete and return the form does not diminish customer s warranty rights. TO THE OWNER: Read this manual before operating your Frontier equipment. The information presented will prepare you to do a better and safer job. Keep this manual handy for ready reference. Require all operators to read this manual carefully and become acquainted with all the adjustment and operating procedures before attempting to operate. Replacement manuals can be obtained from your selling dealer. The equipment you have purchased has been carefully engineered and manufactured to provide dependable and satisfactory use. Like all mechanical products, it will require cleaning and upkeep. Lubricate the unit as specified. Observe all safety information in this manual and safety decals on the equipment. For service, your authorized Frontier dealer has trained mechanics, genuine Frontier service parts, and the necessary tools and equipment to handle all your needs. Use only genuine Frontier service parts. Substitute parts will void the warranty and may not meet standards required for safe and satisfactory operation. Record the model number and serial number of your equipment in the spaces provided: Model: Date of Purchase: Serial Number: (see Safety Decal section for location) Provide this information to your dealer to obtain correct repair parts. Throughout this manual, the term IMPORTANT is used to indicate that failure to observe can cause damage to equipment. The terms CAUTION, WARNING and DANGER are used in conjunction with the Safety-Alert Symbol, (a triangle with an exclamation mark), to indicate the degree of hazard for items of personal safety. This Safety-Alert Symbol indicates a hazard and means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury. Indicates a potentially hazardous situation that, if not avoided, could result in death or serious injury, and includes hazards that are exposed when guards are removed. Indicates a potentially hazardous situation that, if not avoided, may result in minor or moderate injury. Indicates that failure to observe can cause damage to equipment. NOTE Indicates helpful information. Introduction Frontier (Rev. 10/29/2004)
TABLE OF CONTENTS INTRODUCTION............................ INSIDE FRONT COVER GENERAL INFORMATION...................................... 1 SPECIFICATIONS........................................... 2-3 SAFETY RULES............................................ 4-5 SAFETY DECALS........................................... 6-7 OPERATION................................................. 8 OWNER SERVICE........................................... 10 ASSEMBLY................................................. 12 DEALER CHECK LISTS....................................... 13 PARTS LISTS SP1048 & SP1060 PULVERIZERS........................ 14 SP1272 & SP1284 PULVERIZERS........................ 15 SP1272B & SP1284B PULVERIZERS...................... 16 SECOND ROLLER KITS (OPTIONAL)..................... 17 HITCH KIT FOR SP1048 (OPTIONAL)..................... 17 BOLT TORQUE CHART....................................... 18 BOLT SIZE CHART & ABBREVIATIONS.......................... 19 REPLACEMENT PARTS WARRANTY............................ 20 PRODUCT WARRANTY....................... INSIDE BACK COVER GENERAL INFORMATION The purpose of this manual is to assist you in operating and maintaining your Pulverizer. Read it carefully. It furnishes information and instructions that will help you achieve years of dependable performance. These instructions have been compiled from extensive field experience and engineering data. Some information may be general in nature due to unknown and varying operating conditions. However, through experience and these instructions, you should be able to develop procedures suitable to your particular situation. WPMAN0146 (Rev. 11/15/2004) The illustrations and data used in this manual were current at the time of printing. However, due to possible inline production changes, your machine may vary slightly in detail. We reserve the right to redesign and change the machines as may be necessary without notification. Throughout this manual, references are made to right and left directions. These are determined by standing behind the tractor facing the direction of forward travel. Introduction 1
SPECIFICATIONS Specification SP1048 SP1060 Working width 48" (122 cm) 60" (152 cm) Overall width 54" (137 cm) 66" (168 cm) Height to top of A-frame 36" (91 cm) 36" (91 cm) Depth, front to back 28-1/2" (72 cm) 28-1/2" (72 cm) Approximate weight 480 lbs. (218 kg) 550 lbs. (249 kg) Roller diameter 6-5/8" O.D. (16.8 cm) 6-5/8" O.D. (16.8 cm) Roller pins (72) 3/8" dia. x 1-1/8" (9.5 mm x 28.6 mm) long (hardened pins) (90) 3/8" dia. x 1-1/8" (9.5 mm x 28.6 mm) long (hardened pins) Scarifier teeth Number of teeth Bearings 9 Front 8 Rear Hardened 5/8" sq. (15.9 mm) 11 Front 10 Rear 1" (25.4 mm) self-aligning Frame 10" x 10" (25.4 cm x 25.4 cm) wide Flange H-beam (49 lbs-ft.) (6.7 kg/m) Springs (2) 150 lbs. (241 N) Tractor hitch requirement Category 1 Category 1 Tractor horsepower requirement 15 to 45 hp (11 to 34 kw) 20 to 45 hp (15 to 34 kw) 2 Introduction WPMAN0146 (Rev. 11/15/2004)
SPECIFICATIONS Specification SP1272 SP1272B SP1284 SP1284B Working width 72" (183 cm) 72" (183 cm) 84" (2130 cm) 84" (2130 cm) Overall width 78" (198 cm) 78" (198 cm) 90" (229 cm) 90" (229 cm) Height to top of A-frame 36" (91 cm) 36" (91 cm) 36" (91 cm) 36" (91 cm) Depth, front to back 30-1/2" (77 cm) 30-1/2" (77 cm) 30-1/2" (77 cm) 30-1/2" (77 cm) Weight 715 lbs. (324 kg) 735 lbs. (333 kg) 784 lbs. (356 kg) 805 lbs. (365 kg) Roller diameter 6-5/8" (16.8 cm) O.D. 6-5/8" (16.8 cm) O.D. Roller pins (108) 3/8" dia. x 1-1/8" (9.5 mm x 26.6 mm) long (hardened pins) (126) 3/8" dia. x 1-1/8" (9.5 mm x 28.6 mm) long (hardened pins) Scarifier teeth Hardened 5/8" sq. (15.9 mm) Hardened 1/2" x 2" x 13" (13 x 51 x 330 mm) reversible Hardened 5/8" sq. (15.9 mm) Hardened 1/2" x 2" x 13" (13 x 51 x 330 mm) reversible Number of teeth 14 Front 13 Rear 14 Front 13 Rear 16 Front 15 Rear 16 Front 15 Rear Bearings 1" (25.4 mm) self-aligning 1" (25.4 mm) self-aligning Frame 10" x 12" (25.4 x 30.5 cm) wide Flange H-beam (53 lbs-ft.) (7.3 kg/m) 10" x 12" (25.4 x 30.5 cm) wide Flange H-beam (53 lbs-ft.) (7.3 kg/m) Springs (2) 150 lbs. (241 N) (2) 150 lbs. (241 N) Tractor hitch requirement Tractor horsepower requirement Category 1 Category 1 30 to 65 hp (22 to 48 kw) 30 to 65 hp (22 to 48 kw) WPMAN0146 (Rev. 11/15/2004) Introduction 3
SAFETY RULES ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Safety is a primary concern in the design and manufacture of our products. Unfortunately, our efforts to provide safe equipment can be wiped out by an operator s single careless act. In addition to the design and configuration of equipment, hazard control and accident prevention are dependent upon the awareness, concern, judgement, and proper training of personnel involved in the operation, transport, maintenance and storage of equipment. It has been said The best safety device is an informed, careful operator. We ask you to be that kind of operator. TRAINING Safety instructions are important! Read all attachment and power unit manuals; follow all safety rules and safety decal information. (Replacement manuals and safety decals are available from your dealer.) Failure to follow instructions or safety rules can result in serious injury or death. If you do not understand any part of this manual and need assistance, see your dealer. Operators must be instructed in and be capable of the safe operation of the equipment, its attachments, and all controls. Do not allow anyone to operate this equipment without proper instructions. Never allow children or untrained persons to operate equipment. PREPARATION! LEA EL INSTRUCTIVO! Si no lee Ingles, pida ayuda a alguien que si lo lea para que le traduzca las medidas de seguridad. Always wear relatively tight and belted clothing to avoid getting caught in moving parts. Wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head; and respirator or filter mask where appropriate. Make sure attachment is properly secured, adjusted, and in good operating condition. Power unit must be equipped with ROPS or ROPS cab and seat belt. Keep seat belt securely fastened. Falling off power unit can result in death from being run over or crushed. Keep foldable ROPS system in locked up position at all times. A minimum 20% of tractor and equipment weight must be on the tractor front wheels when attachments are in transport position. Without this weight, tractor could tip over, causing personal injury or death. The weight may be attained with a loader, front wheel weights, ballast in tires or front tractor weights. Weigh the tractor and equipment. Do not estimate. TRANSPORTATION Always comply with all state and local lighting and marking requirements. Never allow riders on power unit or attachment. Do not operate or transport on steep slopes. Use extreme care and reduce ground speed on slopes and rough terrain. Do not operate or transport equipment while under the influence of alcohol or drugs. Power unit must be equipped with ROPS or ROPS cab and seat belt. Keep seat belt securely fastened. Falling off power unit can result in death from being run over or crushed. Keep foldable ROPS system in locked up position at all times. Always sit in power unit seat when operating controls or starting engine. Securely fasten seat belt, place transmission in neutral, engage brake, and ensure all other controls are disengaged before starting power unit engine. A minimum 20% of tractor and equipment weight must be on the tractor front wheels when attachments are in transport position. Without this weight, tractor could tip over, causing personal injury or death. The weight may be attained with a loader, front wheel weights, ballast in tires or front tractor weights. Weigh the tractor and equipment. Do not estimate. OPERATION Power unit must be equipped with ROPS or ROPS cab and seat belt. Keep seat belt securely fastened. Falling off power unit can result in death from being run over or crushed. Keep foldable ROPS system in locked up position at all times. Operate only in daylight or good artificial light. Keep bystanders away from equipment. (Safety Rules continued on next page) 4 Safety Landscape Frontier SR (Rev. 11/28/2005)
SAFETY RULES ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! (Safety Rules continued from previous page) Always comply with all state and local lighting and marking requirements. Keep hands, feet, hair, and clothing away from equipment while engine is running. Stay clear of all moving parts. Never allow riders on power unit or attachment. Always sit in power unit seat when operating controls or starting engine. Securely fasten seat belt, place transmission in neutral, engage brake, and ensure all other controls are disengaged before starting power unit engine. Look down and to the rear and make sure area is clear before operating in reverse. Use extreme care when working close to fences, ditches, other obstructions, or on hillsides. Do not operate or transport on steep slopes. Do not stop, start, or change directions suddenly on slopes. Use extreme care and reduce ground speed on slopes and rough terrain. Watch for hidden hazards on the terrain during operation. Stop power unit and equipment immediately upon striking an obstruction. Turn off engine, remove key, inspect, and repair any damage before resuming operation. Before leaving operator's seat, lower lift arms and put attachment on the ground. Engage brake, stop engine, remove key, and remove seat belt. MAINTENANCE Always wear relatively tight and belted clothing to avoid getting caught in moving parts. Wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head; and respirator or filter mask where appropriate. Never go underneath equipment (lowered to the ground or raised) unless it is properly blocked and secured. Never place any part of the body underneath equipment or between moveable parts even when the engine has been turned off. Hydraulic system leak down, hydraulic system failures, mechanical failures, or movement of control levers can cause equipment to drop or rotate unexpectedly and cause severe injury or death. Make sure attachment is properly secured, adjusted, and in good operating condition. Before leaving operator's seat, lower lift arms and put attachment on the ground. Engage brake, stop engine, remove key, and remove seat belt. Never perform service or maintenance with engine running. Keep all persons away from operator control area while performing adjustments, service, or maintenance. Eye protection must be used when removing or installing scarifier shank clips. Tighten all bolts, nuts, and screws to torque chart specifications. Check that all cotter pins are installed securely to ensure equipment is in a safe condition before putting unit into service. STORAGE Block equipment securely for storage. Keep children and bystanders away from storage area. Landscape Frontier SR (Rev. 11/28/2005) Safety 5
SAFETY & INSTRUCTIONAL DECALS ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Replace Immediately If Damaged! PRODUCT IDENTIFICATION NUMBER LENEXA, KS, U.S.A. 1 Serial Number Plate ALL MODELS SP1048 SP1060 WARNING TO AVOID SERIOUS INJURY OR DEATH: Read Operator's Manual before operating, servicing or repairing equipment. Follow all safety rules and instructions. (Manuals are available from your selling dealer.) Never allow riders. Keep bystanders away from equipment during operation. Operate from tractor seat only. Keep all shields in place and in good condition. Lower equipment to ground, stop engine, remove key and set brake before dismounting tractor. Never allow children or untrained persons to operate equipment. Do not transport towed or semi-mounted units over 20 MPH. FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN INJURY OR DEATH. 1002423-B 3 WP1002423 WARNING 2 WP55121 FALLING OFF CAN RESULT IN BEING RUN OVER. Tractor must be equipped with ROPS (or ROPS CAB) and seat belt. Keep foldable ROPS systems in locked up position at all times. Buckle Up! Keep seat belt securely fastened. Allow no riders. RAISED IMPLEMENT CAN DROP AND CRUSH. Never go underneath raised implement which can drop from equipment or tractor 3-point hitch hydraulic leak down, hydraulic system failures, movement of control levers or mechanical linkage failures. Service work does not require going underneath implement. Read manual instructions. FALLING OFF OR GOING UNDERNEATH IMPLEMENT CAN RESULT IN SERIOUS INJURY OR DEATH. 6 Safety WPMAN0146 (Rev. 3/18/2005) 55121--C (Safety Decals continued on next page)
SAFETY & INSTRUCTIONAL DECALS ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Replace Immediately If Damaged! (Safety Decals continued from previous page) SP1272 SP1284 WARNING ENTANGLEMENT AND FALLING HAZARD Do not stand on rollers while machine is in operation or parked. Failure to follow these instructions could result in serious injury or death. 1003750 4 WP1003750 5 - WP1003751 WARNING CRUSHING AND PINCHING HAZARD Be extremely careful handling various parts of the machine. They are heavy and hands, fingers, feet, and other body parts could be crushed or pinched between tractor and implement. Operate tractor controls from tractor seat only. Do not stand between tractor and implement when tractor is in gear. Make sure parking brake is engaged before going between tractor and implement. Stand clear of machine while in operation or when it is being raised or lowered. FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH. 1003751-A SP1272B SP1284B BE CAREFUL! Use a clean, damp cloth to clean safety decals. Avoid spraying too close to decals when using a pressure washer; high-pressure water can enter through very small scratches or under edges of decals causing them to peel or come off. Replacement safety decals can be ordered free from your dealer. WPMAN0146 (Rev. 3/18/2005) Safety 7
OPERATION The operator is responsible for the safe operation of this pulverizer. The operator must be properly trained. Operators should be familiar with the equipment, the tractor, and all safety practices before starting operation. Read the safety rules and safety decals on pages 4 through 7. WARNING Check that all hardware is properly installed and secured. Check all lubrication points and grease as instructed in Lubrication Information, page 10. Make sure tractor ROPS or ROPS CAB and seat belt are in good condition. Keep seat belt securely fastened during operation. Power unit must be equipped with ROPS or ROPS cab and seat belt. Keep seat belt securely fastened. Falling off power unit can result in death from being run over or crushed. Keep foldable ROPS system in locked up position at all times. Never allow children or untrained persons to operate equipment. Keep bystanders away from equipment. Keep hands, feet, hair, and clothing away from equipment while engine is running. Stay clear of all moving parts. Stop power unit and equipment immediately upon striking an obstruction. Turn off engine, remove key, inspect, and repair any damage before resuming operation. Always wear relatively tight and belted clothing to avoid getting caught in moving parts. Wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head; and respirator or filter mask where appropriate. PRE-OPERATION CHECK LIST (OWNER'S RESPONSIBILITY) CAUTION Review and follow all safety rules and safety decal instructions on pages 4 through 7. Check that equipment is properly and securely attached to tractor. Check that all safety decals are installed and in good condition. Replace if damaged. GENERAL INFORMATION The pulverizer is designed to immediately follow rough grading by a motor grader or bulldozer. The pulverizer is also an excellent companion tool to a rollover, boxtype scraper or utility blade for the purpose of scarifying hard clay or loamy soils. The pulverizer may be used with either constant draft control or implement position control stops. Normally, it is better to use implement position control during the initial portion of the job, especially when the pulverizer is operated in reverse. When the finished grade becomes more established, switching to control draft will speed up the work. Experiment with both settings to determine the best method for your particular application. ATTACHING PULVERIZER TO TRACTOR 1. Place the pulverizer on a level, dry area, positioned behind the tractor. Connect pulverizer mounting pins to tractor lower arms. 2. Secure mounting pins to lift arms with 7/16 x 1-3/4 lynch pins. 3. Connect the tractor top link to the pulverizer upper mast. NOTE: Initial adjustment of the top link must be made on a level surface. 4. Rest scarifier teeth on the ground and level the pulverizer by extending or retracting the top link. 5. Carefully operate the pulverizer through the tractor s full lift range, making sure pulverizer does not come into contact with any tractor component. Do not allow riders. 6. Adjust top link if necessary. 8 Operation WPMAN0146 (Rev. 11/28/2005)
ADJUSTING TOP LINK Top link adjustment is critical to the pulverizer s performance. The unit can be pitched either forward or rearward, depending on the soil conditions and job requirements. You will need to experiment to determine the best setting for the job being performed. For normal conditions, the pulverizer should be adjusted in a level position. This is especially useful when finish leveling and back filling. When excessive debris or hard scarifying conditions exist, pitch the pulverizer forward to optimize performance. Pitching the pulverizer rearward will optimize roller action and assist in over-seeding applications. ADJUSTING ROLLER SPRING The roller spring is set at the factory for normal operating conditions. For abnormal operating conditions, you may want to make the following adjustments: CONDITION Hard, tight clay Loamy, loose soil Loose, sandy soil SCARIFIER TEETH SETTING ADJUSTMENT Additional spring tension No adjustment Run with no tension on roller The 8" (20 cm) scarifying teeth are set at the factory at 3-1/2" (8.9 cm) below the H-beam flange. Do not lower the spikes, which will result in additional strain and cause excess scarifying before leveling and grading. OPERATING TIPS DIRECTION ACTION APPLICATION Forward Straight line General purpose pulverizing Reverse Long arcs Short, tight arcs Clod breaking & pulverizing Leveling Backfilling For seeding, dressing out soil during final seedbed preparation, and stockpiling debris into a single pile For hard, tight clay conditions; centrifugal force applied to roller pins will allow faster pulverizing Improves clod breaking, especially with SP1048 and SP1060 models Scarifier teeth promote even, ideal seedbed Light backfilling around foundations and sidewalks PROCEDURE ACTION ADVANTAGE Grading Grade at 90 angles Helps eliminate swells and valleys; establishes grade lines more quickly Humps Pull humps into low places close to the area being pulverized. Saves time WPMAN0146 (Rev. 11/28/2005) Operation 9
OWNER SERVICE The information in this section is written for operators who possess basic mechanical skills. If you need help, your dealer has trained service technicians available. For your protection, read and follow the safety information in this manual. WARNING NEVER GO UNDERNEATH EQUIPMENT. Never place any part of the body underneath equipment or between moveable parts even when the engine has been turned off. Hydraulic system leak-down, hydraulic system failures, mechanical failures, or movement of control levers can cause equipment to drop or rotate unexpectedly and cause severe injury or death. Service work does not require going underneath. Read Operator's Manual for service instructions or have service performed by a qualified dealer. Keep all persons away from operator control area while performing adjustments, service, or maintenance. WARNING Before dismounting power unit or performing any service or maintenance, follow these steps: disengage power to equipment, lower the 3-point hitch and all raised components to the ground, operate valve levers to release any hydraulic pressure, set parking brake, stop engine, remove key, and unfasten seat belt. CAUTION Always wear relatively tight and belted clothing to avoid getting caught in moving parts. Wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head; and respirator or filter mask where appropriate. LUBRICATION INFORMATION The roller bearings are self-aligning, dust-proof ball bearings. Use any good grade of multi-purpose grease and lubricate as needed. Figure 1 shows lubrication locations and frequency. Harsh conditions may require more frequent lubrication.. (BOTH SIDES) Figure 1. Lubrication Points (Rev 11/28/2005) 10 Owner Service WPMAN0146 (Rev. 11/15/2004)
CLEANING After Each Use Remove large debris such as clumps of dirt, grass, crop residue, etc. from machine. Inspect machine and replace worn or damaged parts. Replace any safety decals that are missing or not readable. Periodically or Before Extended Storage Clean large debris such as clumps of dirt, grass, crop residue, etc. from machine. Remove the remainder using a low-pressure water spray. 1. Be careful when spraying near scratched or torn safety decals or near edges of decals as water spray can peel decal off surface. 2. Be careful when spraying near chipped or scratched paint as water spray can lift paint. 3. If a pressure washer is used, follow the advice of the pressure washer manufacturer. Inspect machine and replace worn or damaged parts. Sand down scratches and the edges of areas of missing paint and coat with spray paint of matching color (purchase from your dealer). Replace any safety decals that are missing or not readable (supplied free by your dealer). See Safety Decals section for location drawing. NOTES WPMAN0146 (Rev. 11/15/2004) Owner Service 11
ASSEMBLY ROLLER KIT (OPTIONAL) 1. From right and left roller hinges, remove 5/8 cap screw (15), lock washer (17), and hex nut (16). 2. Roll the roller kit forward until right and left roller arms (4, 5) from base unit are inserted into right and left roller hinges (2, 3). 3. Align holes and reinstall cap screw, lock washer, and hex nut in each side. 1. Remove sleeve, nut, washers and bolt from the lower hole in the upper third point area. Re-install in the upper hole, Figure 4. Torque to 297 lbs-ft (403 N-m). 2. Roller hinge, right 4. Roller kit arm, right 15. 5/8 NC x 2-1/4 Hex head cap screw 16. 5/8 NC Hex nut 17. 5/8 Heavy lock washer Figure 2. Roller Kit Installation (Right side shown) HITCH KIT - WP1010775 (OPTIONAL) NOTE: Only fits SP1048 pulverizers made after serial number WDSP1048X433307. This hitch kit allows higher 3-point hitch lift height on sub-compact tractors. Figure 4. Upper Hitch Hardware Installation 2. Remove hitch pins from the pulverizer. 3. Place the slot of the hitch plate over the I-beam with the bend toward the inside. 4. Secure into position using cap screw (4), lock washer (5), and hex nut (6). The head of the cap screw must be on the inside of the A-frame. 5. Insert hitch pin into lower holes. 6. Torque hardware to 474 lbs-ft (642 N-m). 7. Repeat for opposite side. SLOT 1. Top link sleeve & hardware 2. Hitch plate, right 3. Hitch plate, left 4. 7/8 NC x 2-1/2 Hex head cap screw GR5 5. 7/8 Lock washer 6. 7/8 NC Hex nut Figure 3. Hitch Kit Installation - SP1048 Only Figure 5. Hitch Plate Installation (Right side shown) 2 12 Assembly WPMAN0146 (Rev. 11/15/2004)
DEALER CHECK LISTS The Pulverizer is completely assembled at the factory for your convenience. Before delivering it to the customer, complete the following check lists. PRE-DELIVERY CHECK LIST (DEALER S RESPONSIBILITY) Inspect the equipment thoroughly before delivering it to the customer: Check that all safety decals are installed and in good condition. Replace if damaged. Check all bolts to be sure they are properly torqued. Check that all cotter pins and safety pins are properly installed. Replace if damaged. DELIVERY CHECK LIST (DEALER S RESPONSIBILITY) Present Operator's Manual and request that customer and all operators read it before operating equipment. Point out the manual safety rules, explain their meanings and emphasize the increased safety hazards that exist when safety rules are not followed. Show customer how to make adjustments. Instruct customer how to lubricate and explain importance of lubrication. Show customer the safe, proper procedures to be used when mounting, dismounting, and storing equipment. Explain to customer the potential crushing hazards of going underneath raised equipment. Instruct customer that service work does not require going underneath unit and never to do so. Add wheel weights, ballast in front tires, and/or front tractor weight to enhance front end stability. A minimum 20% of tractor and equipment gross weight must be on the front tractor wheels. When adding weight to attain 20% of tractor and equipment weight on front tractor wheels, you must not exceed the ROPS weight certification. Weigh the tractor and equipment. Do not estimate! NOTES WPMAN0146 (Rev. 11/15/2004) Dealer Check Lists 13
SP1048 & SP1060 PULVERIZERS 24 SAFETY DECAL SET 25 COMPLETE DECAL SET REF PART QTY DESCRIPTION 1 ** 1 H-Beam Weld Assembly 2 WP1003828 1 Manual Storage Tube 3 WP1003162 1 Roller, 60 In Weld Assembly -or- 3 WP1003161 1 Roller, 48 In Weld Assembly 4 WP1003165 2 Roller Arm Retainer 5 WP1003720 1 Roller Arm, Right 6 WP1003721 1 Roller Arm, Left 7 * 5 Washer, Flat 3/8 Standard 8 WP29485 4 Nut, Jam 3/4 NC 9 WP20A111 2 Spring Stud (Long) 10 WP20A125 2 Spring, Compression (Front) 11 WP20A920 2 Bearing, 1" w/housing 12 WP32933 2 Pin, Clevis 3/8 x 2-1/4 13 WP4674 6 Pin, Spirol 3/8 x 2 14 * 11 Nut Hex 3/8 NC 15 * 11 Washer, Lock 3/8 16 * 8 Screw, HHCS 3/8 NC x 1-1/2 GR5 17 WPSU105 2 Drawbar Pin, Cat 1 w/lynch Pin 18 * 3 Screw, HHCS 3/8 x 1-1/4 GR5 19 * 2 Pin, Cotter 3/16 x 1 20 WP20A122P AR Spike, 8" (Pkg of 25) 21 WP20A108P AR U-Bolt, 7/16 NF (Pkg of 25) REF PART QTY DESCRIPTION 22 * AR Washer, Lock 7/16 23 WP29685 AR Nut, Hex 7/16 NF 24 WP1002483 1 Decal Set, Safety Pulverizer 25 WP1002482 1 Decal Set, Complete Pulverizer 26a WP1002018 1 Upper Sleeve Hitch 26b * 1 Screw, HHCS 3/4 NC x 4 GR5 26c * 2 Washer, 3/4 Flat ZP 26d * 1 Nut, Lock 3/4 NC ZP NS WP1005337 1 Pulv 50 Pin Replacement Set NS WP1003830 2 Sleeve, Lower Cat 1 Quick Hitch * Standard hardware; obtain locally ** Not serviced separately Quick hitch bushing included in kit WP1003832; Order separately N/S Not shown (Rev. 6/15/2006) 14 Parts WPMAN0146 (Rev. 11/28/2005)
SP1272 & SP1284 PULVERIZERS 24 SAFETY DECAL SET 25 COMPLETE DECAL SET REF PART QTY DESCRIPTION 1 ** 1 H-Beam Weld Assembly 2 WP1003828 1 Manual Storage Tube 3 WP1003164 1 Roller, 84" Weld Assembly -or- 3 WP1003163 1 Roller, 72" Weld Assembly 4 WP1003165 2 Roller Arm Retainer 5 WP1003720 1 Roller Arm, Right 6 WP1003721 1 Roller Arm, Left 7 * 5 Washer, Flat 3/8 Standard 8 WP29485 4 Nut Jam 3/4 NC 9 WP20A111 2 Spring Stud (Long) 10 WP20A125 2 Spring, Compression (Front) 11 WP20A920 2 Bearing, 1" w/housing 12 WP32933 2 Pin, Clevis 3/8 x 2-1/4 13 WP4674 6 Pin, Spirol 3/8 x 2 14 * 11 Nut, Hex 3/8 NC 15 * 11 Washer, Lock 3/8 16 * 8 Screw, HHCS 3/8 NC x 1-1/2 GR5 17 WPSU105 2 Drawbar Pin, Cat 1 w/lynch Pin 18 * 3 Screw, HHCS 3/8 x 1-1/4 GR5 19 * 2 Pin, Cotter 3/16 x 1 20 WP20A122P AR Spike, 8" (Pkg of 25) REF PART QTY DESCRIPTION 21 WP20A108P AR U-Bolt, 7/16 NF (Pkg of 25) 22 * AR Washer, Lock 7/16 23 WP29685 AR Nut, Hex 7/16 NF 24 WP1002483 1 Decal Set, Safety Pulverizer 25 WP1002482 1 Decal Set, Complete Pulverizer 26a WP1002018 1 Upper Sleeve Hitch 26b * 1 Screw, HHCS 3/4 NC x 4 GR5 26c * 2 Washer, 3/4 Flat ZP 26d * 1 Nut, Lock 3/4 NC ZP NS WP1005337 1 Pulv 50 Pin Replacement Set NS WP1003830 2 Sleeve, Lower Cat 1 Quick Hitch * Standard hardware; obtain locally ** Not serviced separately Quick hitch bushing included in kit WP1003832; Order separately N/S Not shown (Rev. 6/15/2006) WPMAN0146 (Rev. 11/28/2005) Parts 15
SP1272B & SP1284B PULVERIZERS 24 SAFETY DECAL SET 25 COMPLETE DECAL SET REF PART QTY DESCRIPTION 1 ** 1 H-Beam Weld Assembly 2 WP1003828 1 Manual Storage Tube 3 WP1003164 1 Roller 84" -or- 3 WP1003163 1 Roller 72" 4 WP1003165 2 Roller Arm Retainer 5 WP1003720 1 Roller Arm, Right 6 WP1003721 1 Roller Arm, Left 7 * 5 Washer, Flat 3/8 Standard 8 WP29485 4 Nut, Jam 3/4 NC 9 WP20A111 2 Spring Stud (Long) 10 WP20A125 2 Spring, Compression (Front) 11 WP20A920 2 Bearing, 1" w/housing 12 WP32933 2 Pin, Clevis 3/8 x 2-1/4 13 WP4674 6 Pin, Spirol 3/8 x 2 14 * 11 Nut, Hex 3/8 NC 15 * 11 Washer, Lock 3/8 16 * 8 Screw, HHCS 3/8 NC x 1-1/2 GR5 17 WPSU105 2 Drawbar Pin, Cat 1 w/lynch Pin 18 * 3 Screw, HHCS 3/8 x 1-1/4 GR5 19 * 2 Pin, Cotter 3/16 x 1 REF PART QTY DESCRIPTION 20 WP1003722 AR Spike, Big Tooth 21 WP20A108P AR U-Bolt, 7/16 NF (Pkg of 25) 22 * AR Washer, Lock 7/16 23 WP29685 AR Nut, Hex 7/16 NF 24 WP1002483 1 Decal Set, Safety Pulverizer 25 WP1002482 1 Decal Set, Complete Pulverizer 26a WP1002018 1 Upper Sleeve Hitch 26b * 1 Screw, HHCS 3/4 NC x 4 GR5 26c * 2 Washer, 3/4 Flat ZP 26d * 1 Nut, Lock 3/4 NC ZP NS WP1005337 1 Pulv 50 Pin Replacement Set NS WP1003830 2 Sleeve, Lower Cat 1 Quick Hitch * Standard hardware; obtain locally ** Not serviced separately Quick hitch bushing included in kit WP1003832; Order separately N/S Not shown (Rev. 6/15/2006) 16 Parts WPMAN0146 (Rev. 11/28/2005)
WP1003710, WP1003711, WP1003712 & WP1003713 SECOND ROLLER KIT (OPTIONAL) REF PART QTY DESCRIPTION 1 WP1003161 -or- 1 WP1003162 -or- 1 WP1003163 -or- 1 Roller, 48" Weld Assembly (WP1003710) 1 Roller, 60" Weld Assembly (WP1003711) 1 Roller, 72" Weld Assembly (WP1003712) 1 WP1003164 1 Roller, 84" Weld Assembly (WP1003713) 2 WP1003700 1 Roller Hinge, Right 3 WP1003701 1 Roller Hinge, Left 4 WP1003718 1 Roller Kit Arm, Right 5 WP1003719 1 Roller Kit Arm, Left 6 WP29485 4 Nut, Jam 3/4 NC 7 WP20A920 2 Bearing, 1 In w/ Housing 8 * 2 Screw, HHCS 3/8 NC x 2 GR5 9 WP410 2 Pin, Clevis 5/8 x 1-3/4 10 * 8 Nut, Hex 3/8 NC REF PART QTY DESCRIPTION 11 * 8 Washer, Lock 3/8 12 * 8 Screw, HHCS 3/8 NC x 1-1/2 GR5 13 WPSU228 2 Spring Stud (Rear) 14 WPSU229 2 Spring, Compression (Rear) 15 * 4 Screw, HHCS 5/8 NC x 2-1/4 16 * 4 Nut, Hex 5/8 NC 17 * 4 Washer, Lock Heavy 5/8 18 * 4 Washer, Flat 3/8 Standard 19 * 2 Nut, Lock 3/8 NC 20 * 2 Washer, Flat 5/8 SAE 21 * 2 Pin, Cotter 3/16 x 1 22 WP4674 2 Pin, Spirol 3/8 x 2 NS WP1005337 1 Pulv 50 Pin Replacement Set * Standard hardware; obtain locally NS Not shown HITCH KIT (OPTIONAL) REF PART QTY DESCRIPTION A WP1010775 1 Hitch Kit, Complete 1 1 Top Link Sleeve & Hardware 2 ** 1 Hitch Plate, Bolt-On RH 3 ** 1 Hitch Plate, Bolt-On LH 4 * 2 Screw, HHCS 7/8 NC x 2-1/2 GR5 5 * 2 Washer, 7/8 Lock 6 * 2 Nut, 7/8 NC Hex Only for SP1048 Models after SN WDSP1048X43307 Allows higher 3-point hitch lift height on sub-compact tractors. * Standard hardware; obtain locally ** Not sold separately Pulverizer parts - not included in hitch kit WPMAN0146 (Rev. 11/28/2005) Parts 17
BOLT TORQUE CHART Always tighten hardware to these values unless a different torque value or tightening procedure is listed for a specific application. Fasteners must always be replaced with the same grade as specified in the manual parts list. Always use the proper tool for tightening hardware: SAE for SAE hardware and Metric for metric hardware. Make sure fastener threads are clean and you start thread engagement properly. All torque values are given to specifications used on hardware defined by SAE J1701 MAR 99 & J1701M JUL 96. A SAE SERIES TORQUE CHART SAE Grade 2 (No Dashes) SAE Bolt Head Identification SAE Grade 5 (3 Radial Dashes) SAE Grade 8 (6 Radial Dashes) A MARKING ON HEAD Diameter Wrench SAE 2 SAE 5 SAE 8 (Inches) Size lbs-ft N-m lbs-ft N-m lbs-ft N-m 1/4" 7/16" 6 8 10 13 14 18 5/16" 1/2" 12 17 19 26 27 37 3/8" 9/16" 23 31 35 47 49 67 7/16" 5/8" 36 48 55 75 78 106 1/2" 3/4" 55 75 85 115 120 163 9/16" 13/16" 78 106 121 164 171 232 5/8" 15/16" 110 149 170 230 240 325 3/4" 1-1/8" 192 261 297 403 420 569 7/8" 1-5/16" 306 416 474 642 669 907 1" 1-1/2" 467 634 722 979 1020 1383 A METRIC SERIES TORQUE CHART 8.8 Metric Grade 8.8 Metric Bolt Head Identification 10.9 Metric Grade 10.9 COARSE THREAD FINE THREAD A MARKING ON HEAD MARKING ON HEAD A Diameter & Diameter & Metric 8.8 Metric 10.9 Metric 8.8 Metric 10.9 Thread Pitch Wrench Thread Pitch (Millimeters) Size N-m lbs-ft N-m lbs-ft N-m lbs-ft N-m lbs-ft (Millimeters) 6 x 1.0 10 mm 8 6 11 8 8 6 11 8 6 x 1.0 8 x 1.25 13 mm 20 15 27 20 21 16 29 22 8 x 1.0 10 x 1.5 16 mm 39 29 54 40 41 30 57 42 10 x 1.25 12 x 1.75 18 mm 68 50 94 70 75 55 103 76 12 x 1.25 14 x 2.0 21 mm 109 80 151 111 118 87 163 120 14 x 1.5 16 x 2.0 24 mm 169 125 234 173 181 133 250 184 16 x 1.5 18 x 2.5 27 mm 234 172 323 239 263 194 363 268 18 x 1.5 20 x 2.5 30 mm 330 244 457 337 367 270 507 374 20 x 1.5 22 x 2.5 34 mm 451 332 623 460 495 365 684 505 22 x 1.5 24 x 3.0 36 mm 571 421 790 583 623 459 861 635 24 x 2.0 30 x 3.0 46 mm 1175 867 1626 1199 1258 928 1740 1283 30 x 2.0 Typical Washer Installations Bolt Lock Washer Flat Washer 8/9/00 18 Appendix Bolt Torque & Size Charts (Rev. 10/10/2005)
BOLT SIZE CHART NOTE: Chart shows bolt thread sizes and corresponding head (wrench) sizes for standard SAE and metric bolts. SAE Bolt Thread Sizes 5/16 3/8 1/2 5/8 3/4 7/8 IN 1 2 3 4 5 6 7 MM 25 50 75 100 125 150 175 Metric Bolt Thread Sizes 8MM 10MM 12MM 14MM 16MM 18MM ABBREVIATIONS AG... Agriculture ATF...Automatic Transmission Fluid BSPP... British Standard Pipe Parallel BSPTM...British Standard Pipe Tapered Male CV... Constant Velocity CCW... Counter-Clockwise CW... Clockwise F... Female GA... Gauge GR (5, etc.)... Grade (5, etc.) HHCS...Hex Head Cap Screw HT... Heat-Treated JIC... Joint Industry Council 37 Degree Flare LH...Left Hand LT... Left m... Meter mm...millimeter M... Male MPa...Mega Pascal N... Newton Bolt Torque & Size Charts (Rev. 10/10/2005) NC...National Coarse NF... National Fine NPSM...National Pipe Straight Mechanical NPT... National Pipe Tapered NPT SWF... National Pipe Tapered Swivel Female ORBM... O-Ring Boss - Male P...Pitch PBY... Power-Beyond psi... Pounds per Square Inch PTO... Power Take Off QD...Quick Disconnect RH...Right Hand ROPS...Roll-Over Protective Structure RPM...Revolutions Per Minute RT... Right SAE...Society of Automotive Engineers UNC...Unified Coarse UNF... Unified Fine UNS...Unified Special Appendix 19
WARRANTY for Replacement Parts Woods Equipment Company ( WOODS ) warrants this product to be free from defect in material and workmanship for a period of ninety (90) days from the date of delivery of the product to the original purchaser with the exception of V-belts, which will be free of defect in material and workmanship for a period of 12 months. Under no circumstances will this Warranty apply in the event that the product, in the good faith opinion of WOODS, has been subjected to improper operation, improper maintenance, misuse, or an accident. This Warranty does not cover normal wear or tear, or normal maintenance items. This Warranty is extended solely to the original purchaser of the product. Should the original purchaser sell or otherwise transfer this product to a third party, this Warranty does not transfer to the third party purchaser in any way. There are no third party beneficiaries of this Warranty. WOODS obligation under this Warranty is limited to, at WOODS option, the repair or replacement, free of charge, of the product if WOODS, in its sole discretion, deems it to be defective or in noncompliance with this Warranty. The product must be returned to WOODS with proof of purchase within thirty (30) days after such defect or noncompliance is discovered or should have been discovered, routed through the dealer and distributor from whom the purchase was made, transportation charges prepaid. WOODS shall complete such repair or replacement within a reasonable time after WOODS receives the product. THERE ARE NO OTHER REMEDIES UNDER THIS WARRANTY. THE REMEDY OF REPAIR OR REPLACEMENT IS THE SOLE AND EXCLUSIVE REMEDY UNDER THIS WARRANTY. THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF THIS WARRANTY. WOODS MAKES NO OTHER WARRANTY, EXPRESS OR IMPLIED, AND WOODS SPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTY OF MERCHANTABILITY AND/OR ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE. WOODS shall not be liable for any incidental or consequential losses, damages or expenses, arising directly or indirectly from the product, whether such claim is based upon breach of contract, breach of warranty, negligence, strict liability in tort or any other legal theory. Without limiting the generality of the foregoing, Woods specifically disclaims any damages relating to (i) lost profits, business, revenues or goodwill; (ii) loss of crops; (iii) loss because of delay in harvesting; (iv) any expense or loss incurred for labor, supplies, substitute machinery or rental; or (v) any other type of damage to property or economic loss. This Warranty is subject to any existing conditions of supply which may directly affect WOODS ability to obtain materials or manufacture replacement parts. No agent, representative, dealer, distributor, service person, salesperson, or employee of any company, including without limitation, WOODS, its authorized dealers, distributors, and service centers, is authorized to alter, modify, or enlarge this Warranty. For warranty services contact your selling dealer. W-07012-V Rev. 3/24/2005 (cf. F-8494)
WARRANTY Please enter information below and save for future reference. Date Purchased: From (Dealer): _ Model Number: _ Serial Number: _ Woods Equipment Company ( WOODS ) warrants this product to be free from defect in material and workmanship. Except as otherwise set forth below, the duration of this Warranty shall be for TWELVE (12) MONTHS COMMENCING ON THE DATE OF DELIVERY OF THE PRODUCT TO THE ORIGINAL PURCHASER. The warranty periods for certain gearboxes are listed below: Model No. Part Warranted Duration GM1060R, GM1072R, GM1084R, GM1060S, GM1072S, FM1012R, FM1015R, FM1017R, and GM1190R Gearbox components Blade spindles 5 years from the date of delivery to the original purchaser 3 years from the date of delivery to the original purchaser. Under no circumstances will this Warranty apply in the event that the product, in the good faith opinion of WOODS, has been subjected to improper operation, improper maintenance, misuse, or an accident. This Warranty does not apply in the event that the product has been materially modified or repaired by someone other than WOODS, a WOODS authorized dealer or distributor, and/or a WOODS authorized service center. This Warranty does not cover normal wear or tear, or normal maintenance items. This Warranty also does not cover repairs made with parts other than those obtainable through WOODS. This Warranty is extended solely to the original purchaser of the product. Should the original purchaser sell or otherwise transfer this product to a third party, this Warranty does not transfer to the third party purchaser in any way. There are no third party beneficiaries of this Warranty. WOODS makes no warranty, express or implied, with respect to engines, batteries, tires or other parts or accessories not manufactured by WOODS. Warranties for these items, if any, are provided separately by their respective manufacturers. WOODS obligation under this Warranty is limited to, at WOODS option, the repair or replacement, free of charge, of the product if WOODS, in its sole discretion, deems it to be defective or in noncompliance with this Warranty. The product must be returned to WOODS with proof of purchase within thirty (30) days after such defect or noncompliance is discovered or should have been discovered, routed through the dealer and distributor from whom the purchase was made, transportation charges prepaid. WOODS shall complete such repair or replacement within a reasonable time after WOODS receives the product. THERE ARE NO OTHER REMEDIES UNDER THIS WARRANTY. THE REMEDY OF REPAIR OR REPLACEMENT IS THE SOLE AND EXCLUSIVE REMEDY UNDER THIS WARRANTY. THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF THIS WARRANTY. WOODS MAKES NO OTHER WARRANTY, EXPRESS OR IMPLIED, AND WOODS SPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTY OF MERCHANTABILITY AND/OR ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE. WOODS shall not be liable for any incidental or consequential losses, damages or expenses, arising directly or indirectly from the product, whether such claim is based upon breach of contract, breach of warranty, negligence, strict liability in tort or any other legal theory. Without limiting the generality of the foregoing, Woods specifically disclaims any damages relating to (i) lost profits, business, revenues or goodwill; (ii) loss of crops; (iii) loss because of delay in harvesting; (iv) any expense or loss incurred for labor, supplies, substitute machinery or rental; or (v) any other type of damage to property or economic loss. This Warranty is subject to any existing conditions of supply which may directly affect WOODS ability to obtain materials or manufacture replacement parts. No agent, representative, dealer, distributor, serviceperson, salesperson, or employee of any company, including without limitation, WOODS, its authorized dealers, distributors, and service centers, is authorized to alter, modify, or enlarge this Warranty. For warranty services contact your selling dealer. W-07011-V (Rev. 4/12/2006) (cf. F-3079)
PART NUMBER WPMAN0146 2001 Woods Equipment Company. All rights reserved. WOODS and the Woods logo are trademarks of Woods Equipment Company. Frontier Equipment and the Frontier logo are trademarks of Deere & Company. All other trademarks, trade names, or service marks that appear in this manual are the property of their respective companies or mark holders. Specifications subject to change without notice.