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PREFACE Thank you for your purchase of the Böhler-AG Petrol Generator. The Böhler-AG Petrol Generator is a Powerful, low fuel consumption, low pollution, low noise, simple to operate and easy to move. Widely used for household, outdoor, shops, banks, fishing and other general power requirements, with a beautiful shape and design. The operation and maintenance methods of the generator are described in this manual. Before the operation of the petrol generator, you must read and understand the specifications. As long as you are using this generator as per the specifications, this will extend the service life of the generator. All technical data and illustrations in this specification are in conformity with the latest product in the publication. Because of revision and other changes, the contents of the specification may be slightly different from the actual situation. Böhler-AG has the right to modify at any time, the development of the revised version without notice. The specification of copyright is owned by the Böhler-AG and any organization or individual may not illegally copy or modify. 2
IMPORTANT NOTICE Please read this manual carefully before using this unit. The contents of this specification are particularly important to indicate the following directions. Danger: to be alert to a high degree of danger. Warning: to be alert to moderate risk. Note: to pay attention to the mild risk. This specification is part of a permanent part of the petrol generator and must be transferred with the generator changes ownership. 3
CATALOG 1.Safety instructions 4 2.Name of each component 6 3.Check before use 7 4.Starting the generator 11 5.Petrol generator set using method 13 6.Stop step 18 7.Maintenance 19 8.Storage 23 9.Trouble shooting 25 10.Wheel component description 27 11.Battery assembly instructions 28 12.Electric principle diagram 29 4
SAFETY INSTRUCTIONS 1.1 Do not use indoors. 1.2 Do not connect to the home circuit. 1.3 Do not use in damp environment. 1.4 Please keep 1m away from fuel. 5
1.5 Do not smoke when filling fuel. 1.6 Stop when filling the fuel. 1.7 Don't let fuel overflow when filling. 6
THE NAME OF EACH COMPONENT 7
CHECK BEFORE USE 3.1 Oil level Note: The Generator must be run on a flat surface the unit will shut down on an uneven surface. 1. Clean dipstick 2. Insert the dipstick into the oil inlet with the cavity, please do not rotate the oil gauge. 3. If the oil level is lower than the oil foot limit, add oil to the oil foot level limit. 4. Tighten the dipstick. Notice: 1. Petrol engine oil is the main factor that affects the performance and life of the gasoline engine. It is recommended not to use the additive containing oil and two stroke engine oil, because they lack sufficient lubrication, will shorten the service life of the gasoline engine. 2. Check petrol engine, to be shut down and placed in the horizontal plane. 8
3.2 Fuel level 1. Open the fuel tank cap. 2. Check the fuel level. 3. Fill the fuel to the fuel filter. 4. Replace fuel tank cap. 9
3.2.1 Fuel recommended 1. Petrol is very flammable, under certain conditions it will explode. 2. Only refuel in a well-ventilated room. 3. Do not add to much fuel (filler neck should have no oil). After adding the oil, check that the fuel tank cap is tight. 4. Be careful when refueling not to let the oil spill, spilled oil or gas fuel can combust and may be volatile. Before starting make sure that the area is free of fuel. 5. Avoid repeated or prolonged contact with gasoline especially with skin, and to avoid inhalation of petrol. 6. Do not leave children unsupervised around the generator. 7. Only use unleaded petrol in this generator. Its octane number is higher than 86. 8. The use of lead free petrol can reduce the accumulation of carbon in the engine, and extend the life of the generator. 9. Never use a mixture of old or contaminated petrol, or oil and gas. Avoid getting dirt and water into the fuel tank. 10. Fuel may damage paint and plastic. When you refill, be careful not to spill. The damage caused by fuel overflow is not covered by the guarantee. Notice: When the engine is running under a heavy load, sometimes you may hear a knocking or slight (metallic tapping noise), this is normal. 10
3.3 Air cleaner 1. Open air filter cover. 2. Check the air filter element to ensure that it is clean and well. 3. If dirty, remove the filter and clean. a) Use solvent cleaning solution. b) Squeeze clean. c) Add a few drops of oil d) Squeeze clean. 4. Install filter and cover filter cover. 11
4. Starting gasoline generator 4.1 Make sure the AC circuit breaker is closed. 4.3 Put choke switch in the "OFF" position. 4.2 Turn the fuel switch on Note: When the starting a warm engine, do not close the choke. 12
4.5 Turn the ignition switch on 4.6 Gently pull the handle until you feel resistance, and then pull up. Note: When finishing do not let the chord snap back, but gently put the handle back to its original position. 4.7 When the generator, chokes switch to "ON" position. 13
5. Gasoline generator using method Note: If you want to keep the petrol generator in the best mechanical and electrical state, please follow the below. 5.1 Warning: in order to prevent the use of electrical errors, please be sure earth the Generator. 14
5.2 The following table is used to connect these devices to the generator. type w Such as Typical device start rated device start rated The incandescent lamp The heating device 1 1 Incandescent lamp TV Incandescent lamp 100W 100VA (W) 100VA (W) The fluorescent lamp The fluorescent lamp The fluorescent lamp 2 1.5 40W 80VA (W) 60VA (W) Refrigerator Refrigerator The motor driving device 3~5 2 Electric fan 150W 450~7 50VA (W) 300VA (W) 15
5.3 When connecting two or more loads on to the generator, please turn on the high current load. 16
5.4 Schematic diagram of connection method 1. This connection method is correct. 3. This connection method is correct. 2. This connection method is incorrect. Danger: if the generator is connected to the household power supply, it should be connected by a person who is familiar with electric power. If the connection is not correct, when the load is switched on, it could lead to operation failure of the generator or a fire. 17
5.5 AC output 1. Starting the generator. 2. Connected load device. 3. Switch on AC circuit breaker. Note: The output of the engine is designed for high altitude areas, but it operates at a low altitude, which can cause a drop in output power, overheating, and even severe damage due to the mixture of air and fuel. 18
6. Stop step 6.1 Switch off AC circuit breaker. 6.2 Switch off the ignition. 6.3 Switch off fuel switch. Note: if you want use an emergency stop for the Generator, the ignition switch can be placed in the "OFF" position. 19
7. Maintenance In maintaining the Böhler-AG Petrol Generator, please follow the maintenance cycle. Item time Or first month of the first use. Or every three months Or every six months Or every year According to the number of pages Check oil inspect P.7 Oil change replace replace P.20 Check air filter Clear P.9 Clean air filter Clear P.9 Oil filter cup Clear P.22 Battery electrolyte position Clear P.10 Spark plug Clear P.21 Valve clearance Inspection, re adjustment - Cylinder head cleaning Clear - Fuel tank cleaning Replace Every three Years - 20
7.1 Oil Change 1. Unscrew the oil dipstick. 2. Undo the oil plug and drain the oil. 3. Install and tighten the drain plug. 4. Add oil to the upper limit of the oil cap. 5. Install dipstick. Recommended oil: 4 stroke Petrol engine oil - API class of SE, SF or equivalent to SG class SAE10W - 30 oil 21
7.2 Spark plug 1. Remove the spark plug cap. 2. Remove the spark plug 3. Clean up carbon. 4. Measure and adjust the spark plug gap. 5. Install spark plug and spark plug cap. 22
7.3 Fuel filter cup 1. Switch off the fuel switch. 2. Removing sedimentation cup and filtering net. 3. Cleaning sedimentation cup and filtering net. 4. Installed filter cup and precipitation. 23
8. Storage If you do not use the Böhler-AG Generator for a long period, please follow the steps to keep the storage. 8.1 Remove the fuel from the fuel tank. 8.2 Clean the fuel filter and precipitation cup installed 8.3 The carburetor fuel on the net 8.4 Unscrew the oil dipstick and drain plug, remove oil 24
8.5 Tighten the drain plug, and add new oil to the oil foot ceiling, and then install dipstick. 8.6 Pull the handle gently until you feel a resistance. 8.7 Put the Böhler-AG Generator in a clean area. 25
9. Trouble shooting 9.1 The generator will not start. 9.1.3 Check fuel. 9.1.1 Check whether the ignition switch is in the "ON" position. 9.1.4 Remove the spark plug, check if there is a spark. 9.1.2 Check oil. 9.1.5 If the generator still will not start. Please contact the Böhler-AG after-sales department. 26
9.2 Unit will not generate electricity. 9.2.1 Check bulb. 9.2.2 AC circuit breaker is located in the "ON" position. 9.2.3 If you are unable to generate electricity, please contact the Böhler-AG after-sales service department. 27
10. Wheel component description 10.1 With the wheel flange and the cotter pin four wheels fixed on the wheel axle. 10.2 The wheel shaft is fixed on the generator by the bolt and the nut. 1. Inside 2. Shorter side 3. Longer side 4. Wheel stop pin 5. Chuck assembly 6. Engine side 7. Wheel ring figure 8. Pin 9. Wheel assembly 10. Right axle assembly (engine side) 11. Revolver shaft assembly (engine side) 12. Nut 13. Bolt 28
CE DECLARATION OF CONFORMITY We hereby declare that the machine described below complies with the relevant basic safety and health requirements of the EU Directives, both in its basic design and construction as well as in the version put into circulation by us. This declaration shall cease to be valid if the machine is modified without our prior approval. The undersigned: Michael S McQuaide as authorised by: Union Mart Ltd Declares that Description: Petrol Generator Identification code: WX-2500K, WX-3800K Conforms to the following directives and standards: MD 2006/42/EC Machinery Directive EMC 2014/30/EU Electromagnetic Compatibility Directive -- And Complies with the provisions of the following standards: EN ISO 12100:2010,EN 1679-1:1998+A1:2011,EN 60204-1:2006+A1:2009+AC:2010, EN 12601:2010,EN 61000-6-1:2007,EN 61000-6-3:2007+A1:2011 Notified body: ENTE CERTIFICAZIONE MACCHINE SRL The technical documentation is kept by: Union Mart Ltd Date: 10/02/2017 Signed: Michael S McQuaide Managing Director Name and address of the manufacturer: Union Mart Ltd, Company No. 8384155. Registered address: Unit C3, Deacon Trading Estate, Chicken Hall Ln, Eastleigh SO50 6RS, United Kingdom. 29
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