OWNER'S MANUAL INDUSTRIAL SERIES 30 LCG DUAL REAR WHEELS STANDARD CB INSTALLATION, OPERATION, MAINTENANCE & PARTS NOTE: MANUAL including SPECIFICATIONS, subject to change without notice. All ratings specified are based on structural factors only, not vehicle capacities or capabilities. Carriers & Wreckers 730 W. Market Street Mercer, PA 37 Phone (7) 987500 FAX (7) 985 Toll Free (800) 8800 http://www.chevroninc.com
Section V PARTS This Section is provided by the manufacturer for the purpose of ordering any component part of the Industrial LCG Series Car Carrier that may be required when part replacement is necessary. Be certain to use only original equipment replacement parts for warranty purposes as well as for keeping your Industrial LCG Series Car Carrier in its original state and optimum operating capacities. When ordering replacement or spare parts be sure to provide the following information to your carrier manufacturer authorized representative.. Manual Number & Date of Publication. Manual Page Number 3. Page Title. Reference Number of Part Desired 5. Part Number. Part Description 7. Quantity of Part Desired Providing this information will help ensure that the correct parts will be delivered to you in an expedient manner without delay. Should additional information be required for repair or replacement of certain components, contact Chevron Inc. Mercer, PA, Phone: 7987500, FAX 7985. The Manufacturer reserves the right, without notice or obligation, to improve or modify their products, which may change the specifications, models and feature availability. V
Section V PARTS (cont'd) SERIES 30 LCG DRW BED ASSEMBLY REMOVABLE TUBE RAIL V
Section V PARTS (cont'd) SERIES 30 LCG DRW BED ASSEMBLY REMOVABLE TUBE RAIL REF. PART NO. QPU NUMBER DESCRIPTION 3 5 7 8 9 0 3 5 8 30830LDXXXFW 70 730 03003 03093 35FL050 35FL05 35FL05 35FL00 35FL03 35FL05 35FL08 30 307M 3095F 030070 9870 335 3383 035 0353 035 SERIES 30 INDUSTRIAL LCG BED WELDMENT 0 TON WARN WINCH ASSEMBLY 5 TON WARN WINCH ASSEMBLY WINCH CABLE ASSEMBLY 9/ x 75 FT FRONT SAFETY CHAIN ASSEMBLY 5/ x 0' LCG CAB PROTECTOR WELDMENT 50 INCHES LCG CAB PROTECTOR WELDMENT 5 INCHES LCG CAB PROTECTOR WELDMENT 5 INCHES LCG CAB PROTECTOR WELDMENT 0 INCHES LCG CAB PROTECTOR WELDMENT 3 INCHES LCG CAB PROTECTOR WELDMENT 5 INCHES LCG CAB PROTECTOR WELDMENT 8 INCHES REAR REMOVABLE TUBE RAIL STEEL (3 POST) MID REMOVABLE TUBE RAIL STEEL (3 POST) FRONT REMOVABLE TUBE RAIL STEEL ( POST) LYNCH PIN JUNCTION BOX 0 POST BEARING PADLOWER MAIN SILL ANTITILT PLATE LED MARKER LIGHT, RED LED MARKER LIGHT, AMBER GROMMET, ROUND RUBBER V3
Section V PARTS (cont'd) 30 LCG SUBFRAME GROUP DUAL REAR WHEELS & STANDARD CB V Section V PARTS (cont'd) 30 LCG SUBFRAME GROUP DUAL REAR WHEELS & STANDARD CB V
Section V PARTS (cont'd) 30 LCG SUBFRAME GROUPDUAL REAR WHEELS & STANDARD CB REF NO. PART # DESCRIPTION QTY 3 5 7 8 9 0 3 5 7 8 9 0 3 5 7 8 9 30 080979XX 8 33308R 33308N 735 30330 07509L 07509R A07 075 9870 83 09037L 09037R 050R 050L 075009 09033 7A00 3070A ADAPTER 7H30FT ADAPTER 887 0753 0809975 S30 LCG DRW SUBFRAME BOLT, 5/8 UNC ALLEN COUNTERSUNK WEAR STRIP / x x 9 WEAR STRIP / x x 9 DUAL COUNTERBALANCE VALVE COUNTERBALANCE VALVE MTG PLATE 30 LCG DRW WIDE ALUM SPLASH GUARD LEFT REAR RGT FRONT WIDE ALUM SPLASH GUARD RGT REAR LEFT FRONT CHEVRON MUDFLAP 0 LCG SUBFRAME HINGE PIN.975 x 3.375 JUNCTION BOX LCG CONTROL STATION CHEVRON LCG GEN TAIL LIGHT HOUSING GROUP L CHEVRON LCG GEN TAIL LIGHT HOUSING GROUP R LARM STORAGE TUBE 000# RIGHT LARM STORAGE TUBE 000# LEFT STABILIZER WHEEL LIFT GUIDE PAD 30 LCG SINGLE BAY HOSE TROUGH 30 LCG SLIDEBACK CYLINDER 3 STROKE 0 LCG SLIDEBACK CYLINDER PIN WELDMENT ADAPTER 030 08 x 08 30 LCG S/B CYLINDER FLUID PIPE ASSEMBLY ADAPTER 009 08 x 08 NYLON LOCK NUT 3/8 UNC BOLT, HHCS 3/8 UNC x / BOLT /0 UNC x / ALLEN COUNTERSUNK UBOLT, 3/8 UNC.5 x BOLT /0 UNC x / LCG //0 S/B CYLINDER SUPPORT PAD SUBFRAME ALIGNMENT GUIDE 0 8 8 NOTE: To order a replacement subframe, provide the carrier serial number. Series 30 subframes are built to order to fit specific chassis cabtobogie, crossmember, and suspension geometry to avoid chassis modifications. Serial number lookup provides the subframe construction geometry regarding the hinge and cylinder box locations. V5
Section V PARTS TAIL LIGHT COMPONENTS V
Section V PARTS TAIL LIGHT COMPONENTS 3 5 7 8 9 0 3 5 7 8 9 0 3 080957L 080957R 95L 95R 07507 035 035 035 03507 0350 0358 030385 0355 030050 TAIL LIGHT HOUSING WELDMENT LEFT TAIL LIGHT HOUSING WELDMENT RIGHT //0 LCG TAIL LIGHT BEZEL LEFT G //0 LCG TAIL LIGHT BEZEL RIGHT G WORK LIGHT MOUNTING BRACKET / IN. MARKER LIGHT GROMMET / IN. RED MARKER LIGHT CARRIER TAIL LIGHT GROMMET RECTANGULAR RED LIGHT CARRIER BACK UP LIGHT BACK UP ALARM GROMMET BACK UP ALARM LICENSE PLATE LIGHT TAIL LIGHT WIRE GROMMET BOLT, HHCS 3/8 UNC x LOCK WASHER / BOLT, RHMS /0 UNC x 3/ HEX NUT /0 UNC BOLT, CARRIAGE 3/8 UNC x / SS FLAT WASHER 3/8 NYLON LOCK NUT 3/8 UNC BOLT, HHCS /0 UNC x NYLON LOCK NUT /0 UNC 8 8 V7
Section V PARTS (cont'd) DOCK STABILIZER 080973 INDUSTRIAL LCG DOCK STABILIZER WLMT 3 K/K UNDERLIFT HINGE PIN 3 800E SNAP RING " EXTERNAL 7A3505 W/L LIFT CYLINDER 5 08090 KEEPER PIN.50 x 5.500 V8
Section V PARTS (cont'd) SERIES 30 LCG DUAL REAR WHEELS K TELESCOPING PINTLE 3 5 7 8 9 0 3 5 7 8 9 0 0005 7A3005 0P 800E 3 33 85E 7A3505 08090 7B30 3595H 3595 3 85I A300H A300 K UNDERLIFT OUTER BOOM TUBE WELDMENT CYLINDER STABILIZER/WHEEL LIFT EXTENSION INNER PINTLE BOOM SNAP RING " EXTERNAL K/K UNDERLIFT HINGE PIN PINW/L EXTENSION CYLINDER BASE END SNAP RING /" EXTERNAL WHEELLIFT LIFT CYLINDER LCG0 KEEPER PIN.50 x 5.500 GREASE FITTING /8 UNF BOLT, BHSC 3/8 UNC x 3/8 LOCK WASHER WEAR PAD NYLATRON NSM / x x W/HOLES WEAR PAD NYLATRON NSM / x x PIN W/L EXTENSION CYLINDER ROD END SNAP RING / " INTERNAL PINTLE HOOK ATTACHMANT PINTLE BALL ATTACHMENT / LOCK WASHER BOLT, HEX, /3 x / 3 V9
Section V PARTS (cont'd) INDUSTRIAL 30 LCG,000 LB. WHEEL LIFT V0
Section V PARTS 30 LCG STD CB WHEEL LIFT,000 LB. 3 5 7 8 9 0 3 5 7 8 9 0 3 5 7 0005 7A3005 0 3595 800E 3 33 85E 08090 7A3505 7B30 3595H 850 8530 5 30 800I 3 85I 89 7L 7R 50R 50L 580A 585 LCG 000 LB. TBOOM WELDMENT CYLINDERSTABILIZER/WHEEL LIFT EXTENSION LCG 000 LB. W/L INNER BOOM TUBE WELDMENT WEAR PAD NYLATRON NSM / x X SNAP RING IN. EXTERNAL K/K UNDERLIFT HINGE PIN PIN W/L EXTENSION CYLINDER BASE END SNAP RING / IN. EXTERNAL KEEPER PIN WELDMENT.5 x 5.50 W/L LIFT CYLINDER LCG 0 GREASE FITTING /8 3 BOLT, BHCS 3/8 UNC x WEAR PAD NYLATRON NSM / x x WITH HOLES CROSSBAR WELDMENT x x 3/8 x 53/ CROSSBAR EXTENSION x x 3/8 x 3/ CROSSBAR EXTENSION PIN CROSSBAR PIVOT PIN SNAP RING IN. INTERNAL PIN W/L EXTENSION CYLINDER ROD END SNAP RING / IN. INTERNAL TPIN 3/ x 3/ IN. QUICKPIN WHEEL GRID ASSEMBLY LEFT WHEEL GRID ASSEMBLY RIGHT WHEEL RETAINER 000 LB RIGHT WHEEL RETAINER 000 LB LEFT W/L RATCHET AND HOOK ASSEMBLY WHEEL STRAP WITH DRING YELLOW V
Section VI PARTS K/0K UNDERLIFT ATTACHMENTS VI
Section V PARTS K/0K UNDERLIFT ATTACHMENTS REF PART # DESCRIPTION QPY 3 5 7 8 9 0 3 5 7 8 9 0 3 850 CROSSBAR x x 53.5 855 CROSSBAR EXTENSION PIN 8530 CROSSBAR EXTENSION 090 CROSSBAR x x.5 (OPT) 0950 CROSSBAR EXTENSION (OPT) 80L WHEEL GRIDLEFT 80R WHEEL GRID RIGHT 50L 000 LB. LARM LEFT 50R 000 LB. LARM RIGHT 55 REMOVABLE PAN 89 5/ SAFETY SNAP PIN 580A WHEEL LIFT RATCHET & HOOK ASSEMBLY 585 WHEEL STRAP WITH DRING 30 SPRING SHACKLE ADAPTOR (OPT) 893 TPIN.75 x A0R CROSSBAR END HOOK RIGHT (OPT) A0L CROSSBAR END HOOK LEFT (OPT) 355 (00009) FRAME FORK SHORT / IN. CAST (OPT) 3530 (00008) FRAME FORK 3 INCH CAST (OPT) 330 ELEVATED FORK HOLDER (OPT) 85R (0803580) OFFSET FORK HOLDER CAST RIGHT (OPT) 85L (080358) OFFSET FORK HOLDER CAST LEFT (OPT) 090378 RETAINER PIN (USE W/OFFSET CAST FORKS HLDRS) V3
Section V PARTS SPOOL CONTROL STATION V
Section V PARTS SPOOL CONTROL STATION REF. NO. PART NO. REQ'D NUMBER DESCRIPTION 3 5 7 8 9 0 3 5 7 8 9 0 3 5 7 8 9 30 3 3 3 3 8L/8L 8L 873L 88W 873R 8R 8R/8R 03003 03008GR 03008BL 03008RD 03008GY 7A55 8530 80 7A58W 7A538W 7A57537 8075E 080990 7 7A00LINK 850 7A 7A00LINKPLATE 80 PC3850 5 SPOOL/ SPOOL CONTROL PLACARDLEFT CONTROL PANEL LEFT CONTROL HOOD LEFT NYLON LOCK NUT 5/8 UNC BOLT, BUTTON HEAD 5/8 UNC x 5/8 CONTROL BOX ARM WELDMENT 79.5 IN. CONTROL HOOD RIGHT CONTROL PANEL RIGHT 5 SPOOL/ SPOOL CONTROL PLACARD RIGHT CONTROL LIGHT WIRE GREEN CONTROL HANDLE BLUE CONTROL HANDLE RED CONTROL HANDLE GREY CONTROL HANDLE JAM NUT /3 UNC ZINC PLATE CONTROL HANDLE PIVOT BASE CLEVIS RIGHT HAND THREAD CLEVIS PIN, 3/8 x /8 CONTROL ROD 8/ CONTROL ROD 373/ CONTROL HANDLE CROSS ROD 3/ x 7 SNAP RING 3/ EXTERNAL LOCK WASHER 3/8 BOLT, BUTTON HEAD 3/8 UNC x 3/ BOLT, HHCS /0 UNC x 3/ NYLON LOCK NUT /0 UNC ANTITILT CONTROL ROD WELDMENT BOLT, HHCS 5/ 8 UNC x 3/ VALVE BODY GRESEN SPOOL CLEVIS LINK CLEVIS LEFT HAND THREAD BELL CRANK CLEVIS LINK PLATE CLEVIS PIN, / x 5/ AIR CYLINDER IN. STROKE V5
Section V PARTS OUTBOARD GALLON HYDRAULIC TANK GROUP 3 5 7 8 9 0 080990 73G 770 ADPTR070 x ADPTR0 0xH 0033 80 8 HOSEENDHJICF90 37855R 8 37855L OUTBOARD GALLON OIL RESERVOIR FILLER/BREATHER CAP ASSEMBLY INTANK FILTER ASSEMBLY # SAE PORT ADAPTOR 070 x ADAPTOR 0 0xH #8 ORING PLUG ADAPTOR 9005988 LOCK WASHER 3/8 CAP SCREW 3/8 UNC x 7/8 SS HOSE END H JICF90 UNV. TOOLBOX & OIL TNK MTG.BRKTR TOOLBOX SHIM (FOR 9 IN. ALUM. BOX) UNV. TOOLBOX & OIL TNK MTG BRKTL V
Section V PARTS 30 LCG TILT CYLINDER COMPONENTS (TANDEM AXLE CONFIGURATION) 3 5 7 A50R A50L A5 A550 7A505 7A50305 080977 A555 TILT CYLINDER SADDLE RIGHT TILT CYLINDER SADDLE LEFT UNDERFRAME SUPPORT ANGLE CONNECTING ANGLE LCG TILT CYLINDER LCG.5 BORE x.53 STROKE TILT CYLINDER LCG.5 BORE x 30.53 STROKE TILT CYLINDER BASE PIN TILT CYLINDER ROD PIN V7
Section V PARTS 30 LCG TILT CYLINDER COMPONENTS (TRIAXLE CONFIGURATION) 3 5 7 A50TR TILT CYLINDER SADDLE TRIAXLE RIGHT A50TL TILT CYLINDER SADDLE TRI AXLE LEFT A5 UNDERFRAME SUPPORT ANGLE A550 CONNECTING ANGLE LCG 7A50335 TILT CYL TRIAXLEL LCG.5 BORE x 33.53 STROKE 080977 TILT CYLINDER BASE PIN A555 TILT CYLINDER ROD PIN V8
Section V PARTS MUDFLAP COMPONENTS 359 MUDFLAP SUPPORT PLATE A07 MUDFLAP x 3 80 BOLT, HHCS 3/8 UNC x / BOLT 3/8 FLAT WASHER 8 5 3/8 UNC NYLON LOCK NUT 07509L WIDE AL SPLASH GUARD L. REAR R. FRONT 07509R WIDE AL SPLASH GUARD R REAR L FRONT V9
Section V PARTS DIRECT MOUNT PUMP 7800 PUMP GPM, IN. 5 SPLINE SHAFT, SAE BOLT FLANGE 77C9 / x 90 MM ORING x / NIPPLE 3 770 / ORING PLUG 9005980 779A8 ORING x JICF 070 x 5 77 ORING PLUG 900598 V0
Section V PARTS (cont'd) WARN SERIES 0 PLANETARY WINCH GROUP 70 WARN SERIES 0 PLANETARY WINCH 075098 DRUM SUPPORT CROSSBAR 7 3 850 BOLT 5/8 UNC x / GR 5 ZINC PLATED 8 85 BOLT 5/8 UNC x / GR 8 ZINC PLATED 8 5 80 LOCK WASHER 5/8 ZINC PLATED 8 V
Section V PARTS (cont'd) TRIBOX PYLON 355 FRAME MOUNTED PYLON BASE WLMT 5 INCHES 350 FRAME MOUNTED PYLON BASE WLMT 0 INCHES 353 FRAME MOUNTED PYLON BASE WLMT 3 INCHES 358 FRAME MOUNTED PYLON BASE WLMT 8 INCHES 3700L PYLON BOX LEFT 3 3700R PYLON BOX RIGHT 3700 PYLON BOX CENTER BOX MOUNTING HARDWARE 830 3/8 UNC x / HEX HD BOLT 83 3/8 UNC NYLON LOCK NUT 80 5/8 FLAT WASHER FRAME BRACKET HARDWARE 850 5/8 UNC x HEX HD BOLT 8 83 5/8 UNC NYLON LOCK NUT 8 80 5/8 FLAT WASHER V
Section V PARTS BODY LOCK ASSEMBLY 30K REF. NO. PART NO. REQ'D NUMBER DESCRIPTION 30 LCG BODY LOCK WELDMENTSETBACK CAPABLE 335L BODY LOCK HOLDDOWN LEFT 3 335R BODY LOCK HOLDDOWN RIGHT 7B30 GREASE FITTING /8 5 330 ROLLER WHEEL FLAT WASHER 7 NYLON LOCK NUT, 7/8 UNF 8 080983 MOUNTING BRACKET 9 BOLT, 5/8 HHCS UNC x GRADE 5 0 8 FLAT WASHER 5/8 8 NYLON LOCK NUT, 5/8 UNC BOLT, HHCS /0 UNF x / 3 FLAT WASHER, / IN. NYLON LOCK NUT, /0 UNF 5 CARRIAGE BOLT 5/8 x 3/ V3
Section V PARTS 33" ALUMINUM TOOLBOX 377000 558 ROTARY PADDLE LATCH 557 GASKET FOR PADDLE LATCH 8 #83 X / STAINLESS ONE WAY SCREW 83 #83 STAINLESS KEPT NUT 378 STRIKER PIN MOUNTING PLATE 559 STRIKER PIN 85 STAINLESS CARRIAGE BOLT 5/8 x 3/ 80 FLAT WASHER 5/ 830 LOCK WASHER 5/ 830 NUT 5/8 835 NYLON LOCK NUT 5/8 3 37700W BOX WELDMENT 377 DOOR WELDMENT 3770 DOOR ASSEMBLY 800 STAINLESS CARRIAGE BOLT /0 x 3/ 8305 NYLON LOCK NUT /0 5 377 DOOR REINFORCEMENT 37735 HINGE 80 SS SOCKET BUTTON HEAD BOLT /0 x 7/8 80 SS SOCKET BUTTON HEAD BOLT /0 x 3/ 3 800 SS SOCKET BUTTON HEAD BOLT /0 x 5/8 5 8305 NYLON LOCK NUT /0 0 7 3770 TANDEM BOX SPACER CHANNEL (OPTIONAL) 8 37855R TANK AND TOOLBOX MT BRACKETRIGHT 9 37855L TANK AND TOOLBOX MT BRACKETLEFT 0 5A LANYARD INCH 37770 SHELF V
Section V PARTS 9" ALUMINUM TOOLBOX 378000 558 ROTARY PADDLE LATCH 557 GASKET FOR PADDLE LATCH 8 #83 X / STAINLESS ONE WAY SCREW 8 83 #83 STAINLESS KEPT NUT 8 378 STRIKER PIN MOUNTING PLATE 559 STRIKER PIN 85 STAINLESS CARRIAGE BOLT 5/8 x 3/ 80 FLAT WASHER 5/ 8 830 LOCK WASHER 5/ 830 NUT 5/8 835 NYLON LOCK NUT 5/8 3 37800W BOX WELDMENT 378 DOOR WELDMENT 3780 DOOR ASSEMBLY 800 STAINLESS CARRIAGE BOLT /0 x 3/ 8 8305 NYLON LOCK NUT /0 8 5 378 DOOR REINFORCEMENT 37835 HINGE 80 SS SOCKET BUTTON HEAD BOLT /0 x 7/8 80 SS SOCKET BUTTON HEAD BOLT /0 x 3/ 5 800 SS SOCKET BUTTON HEAD BOLT /0 x 5/8 7 8305 NYLON LOCK NUT /0 7 3770 TANDEM BOX SPACER CHANNEL (OPTIONAL) 8 37855R TANK AND TOOLBOX MT BRACKETRIGHT 9 37855L TANK AND TOOLBOX MT BRACKETLEFT 0 5A LANYARD INCH 3770 SHELF V5
Section V PARTS 5" ALUMINUM TOOLBOX 379000 558 ROTARY PADDLE LATCH 557 GASKET FOR PADDLE LATCH 8 #83 X / STAINLESS ONE WAY SCREW 8 83 #83 STAINLESS KEPT NUT 8 378 STRIKER PIN MOUNTING PLATE 559 STRIKER PIN 85 STAINLESS CARRIAGE BOLT 5/8 x 3/ 80 FLAT WASHER 5/ 8 830 LOCK WASHER 5/ 830 NUT 5/8 835 NYLON LOCK NUT 5/8 3 37900W BOX WELDMENT 379 DOOR WELDMENT 3790 DOOR ASSEMBLY 800 STAINLESS CARRIAGE BOLT /0 x 3/ 8 8305 NYLON LOCK NUT /0 8 5 379 DOOR REINFORCEMENT 37935 HINGE 80 SS SOCKET BUTTON HEAD BOLT /0 x 7/8 80 SS SOCKET BUTTON HEAD BOLT /0 x 3/ 7 800 SS SOCKET BUTTON HEAD BOLT /0 x 5/8 9 8305 NYLON LOCK NUT /0 8 7 3770 TANDEM BOX SPACER CHANNEL (OPTIONAL) 8 37855R TANK AND TOOLBOX MT BRACKETRIGHT 9 37855L TANK AND TOOLBOX MT BRACKETLEFT 0 5A LANYARD INCH 37970 SHELF V
Section V PARTS PINTLE HITCH GROUP 370G PINTLE HITCH GROUP 370W PINTLE HITCH WELDMENT A A300 TOW BALL PINTLE HITCH B A300H PINTLE HOOK 3 80 FORK HOLDER IN. CROSSBAR 50 FORK HOLDER 3/ IN. CROSSBAR 378 RETAINING PIN 5 8A 3/8 X 5/8 BUTTONHEAD BOLT 5A0 LANYARD 88 BOLT /3 X.5 GRADE 8 SECURE WITH LOCTITE 7 89 BOLT /3 x.5 GRADE 8 8 83 /3 NUT NYLOK V7
Section V PARTS LCG RETRACTABLE LADDER 3 5 7 8 9 0 390000 3900 3900 39030 39050 330 800E 870 390 3908 3905 8 83 LADDER ASSEMBLY LADDER CARRIAGE UPPERRUNG ASSEMBLY LOWER RUNG ASSEMBLY FRAME MOUNTING BRACKET OPTIONAL WHEEL RETAINING RING.00 EXTERNAL FLAT WASHER x.50 RETAINING BOLT 5/8 x / WEAR PAD RETAINING TUBE ALLEN HEAD BOLT 3/8 x NYLON LOCK NUT 3/8 V8