TECHNICAL INSTRUCTIONS FOR AFTER SALES ULTRA GAS DEEP FAT FRYER QUALIDOR TYPE

TECHNICAL INSTRUCTIONS FOR AFTER SALES ULTRA GAS DEEP FAT FRYER QUALIDOR TYPE

ULTRA GAS DEEP FAT FRYER QUALIDOR TYPE 1. ELECTRIC DIAGRAMS...3 1.1 FRYER...3 1.2 OPTIONAL BATTERY FILTERING...4 2. GAS CIRCUIT...6 3. HYDRAULIC FILTERING DIAGRAM...7 4. ADAPTATION OF THE UNIT FROM ONE GAS TO ANOTHER...8 5. VERIFICATION OF THE TEMPERATURE SENSORS...8 5.1 PT100 SENSOR...8 6. SUBSTITUTION OF COMPONENTS...10 6.1 ACCESS TO THE COMPONENTS LOCATED BEHIND THE FASCIA...10 6.2 ELECTRONIC AND ELECTRIC COMPONENTS...10 6.3 ACCESS TO THE PILOT BURNER + ELECTRODE...13 6.4 BURNER...15 7. OTHER PARTS NECESSARY FOR AFTER SALES...16 8. FRONT LINE PARTS...21 2

1. ELECTRIC DIAGRAMS Warning! This unit is equipped with a flame polarised electronic control box. When electrically connecting the appliance, verify that the neutral conductor is connected to the neutral and the phase to the phase. 1.1 FRYER SCHEMATIC DIAGRAM S6: Optional battery filtering Regulating sensor Potentiometer On / Off Safety setting a: closes in absence of flame b: closes in the presence of flame Burner solenoid valve Regulation Ignition electrode Lifting option Basket lowering Right lifting Basket lifting bl: white R: red m: brown Basket lowering Left lifting Basket lifting 3

LIST OF PARTS Pos. Designation. FR25.IR Code A1 Regulation card. 1 170743 A4 Flame control box 1 310 197 A5 Temperature adjustment potentiometer 1 170744 B1 Temperature sensor 1 301 452 H1 Safety indicator 1 308 010 H2 Heating indicator 1 308 334 Ebgr Ignition electrode 1 308 469 F1 Fuse 3.15A 1 300 767 F2 Fuse 2A 1 300 768 S1 On/Off switch 1 300 175 S6 Battery filtering switch 1 300 676 - Protection component 1 300 768 OPTIONAL BASKET LIFTING Pos. Designation. Quantity Code A3 Lifting card 1 170745 A6 Time adjustment potentiometer 1 (single lifting) 170750 1 (double lifting) 2 x 170750 C1 - C2 Lifting motor condensator 2 304 253 M1 - M2 Lifting motor 2 304 252 S2 - S3 Push button 2 300 682 S4 - S5 Basket lifting microswitch 2 300 678 1.2 OPTIONAL BATTERY FILTERING 4

LIST OF PARTS Pos. Designation. Quantity Code F1 Fuse 4A 1 300 680 Hm Heating ventilator indicator 1 308 334 Hp Pump indicator 1 308 334 M1 Heating ventilator 1 141 614 Sma1 Heating ventilator switch 1 300 002 Sma2, Sma3, Sma4, Sma5 Pump control 4 300 688 Xa Supply terminal strip 1 306 088 Xb Heating ventilator strip 1 306 086 Xp Socket 1 307 906 5

2. GAS CIRCUIT Pressure tap A Remark: The pressure tap A enables to check gas pressure at the inlet of the unit. Code 6 DESIGNATION. 039344M Ceraboard fixation 039495M Ramp fixation 039817M Ceramic pilot burner cover 039902M Electrode fixation washer 134941 Threaded nipple 1/2 (15-21) 134969 Ceramic pilot burner equipped 134970 Welded ceramic pilot burner 134972 Gas HP fryer valve equipped 134973 Welded gas ramp for HP fryer 134974 Pilot burner nozzle holder 151512 Radiating pilot burner complete, without nozzle 308469 Ignition wire electrode, 1,3 m in length 310197 Ignition box and flame control 310271 Connecting elbow to TANDEM 830 gas valve 310305 Gas valve 311131 Gas nozzle 311146 Nozzle holder 311153 et 311154 Pilot burner nozzle + joint 311155 Interignition pilot burner plate 317104 Pilot burner tube connector diameter 6 317879 Brass lock nut 3/8 317917 Brass connector for bicone 15/21-14 317999 Brass elbow connector 12 1/2 female 362330 Pilot burner insulating kit 368095 Nozzle holder 388475 Stainless steel screw TRL 4 x 16

3. FILTERING HYDRAULIC CIRCUIT CIRCUIT 1 2 6 3 4 8 5 7 9 LIST OF PARTS Pos. Designation. 1 Contact for automatic start of pump 2 Reinjection lever 3 Filling valve 4 Integrated safety system: Heating closes when the valve opens 5 Drainage valve 6 Check valve 7 Plug in connector for quick automatic coupler 8 Oil suction pump 9 Filter for filtering trolley 7

4. ADAPTATION OF THE UNIT FROM ONE GAS TO ANOTHER See the instructions destined for the installer 5. VERIFICATION OF TEMPERATURE SENSORS 5.1 PT100 SENSOR Component of PT100 sensor PT100 The temperature sensor is constituted of a resistance sensor with a value of 100 ohms for a temperature of 0 centigrade, 138.5 ohms for the temperature of 100 centigrade. The resistance variati on according to the temperature is linear. The resistance measurement gives directly the temperature measured. The sensor is not polarised. The sensor is lengthened with a copper wire. Correspondance of Temperature in C and Resistance in for PT100 sensor C 0 1 2 3 4 5 6 7 8 9 0 100.00 100.39 100.78 101.17 101.56 101.95 102.34 102.73 103.12 103.51 10 103.90 104.29 104.68 105.07 105.46 105.85 106.24 106.63 107.02 107.4 20 107.79 108.18 108.57 108.96 109.35 109.73 110.12 110.51 110.90 111.28 30 111.67 112.06 112.45 112.83 113.22 113.61 113.99 114.38 114.77 115.15 40 115.54 115.93 116.31 116.70 117.08 117.47 117.85 118.24 118.62 119.01 50 119.40 119.78 120.16 120.55 120.93 121.32 121.70 122.09 122.47 122.86 60 123.24 123.62 124.01 124.39 124.77 125.16 125.54 125.92 126.31 126.69 70 127.07 127.45 127.84 128.22 128.60 128.98 129.37 129.75 130.13 130.51 80 130.89 131.27 131.66 132.04 132.42 132.80 133.18 133.56 133.94 134.32 90 134.70 135.08 135.46 135.84 136.22 136.60 136.98 137.36 137.74 138.12 100 138.50 138.88 139.26 139.64 140.02 140.39 140.77 141.15 141.53 141.91 110 142.29 142.66 143.04 143.42 143.80 144.17 144.55 144.93 145.31 145.68 120 146.06 146.44 146.81 147.19 147.57 147.94 148.32 148.70 149.07 149.45 130 149.82 150.20 150.57 150.95 151.33 151.70 152.08 152.45 152.83 153.20 140 153.58 153.95 154.32 154.70 155.07 155.45 155.82 156.19 156.57 156.94 150 157.31 157.69 158.06 158.43 158.81 159.18 159.55 159.93 160.30 160.67 160 161.04 161.42 161.79 162.16 162.53 162.90 163.27 163.65 164.02 164.39 170 164.76 165.13 165.50 165.87 166.24 166.61 166.98 167.35 167.72 168.09 180 168.46 168.83 169.20 169.57 169.94 170.31 170.68 171.05 171.42 171.79 190 172.16 172.53 172.90 173.26 173.63 174.00 174.37 174.74 175.10 175.47 200 175.84 176.21 176.57 176.94 177.31 177.68 178.04 178.41 178.78 179.14 210 179.51 179.88 180.24 180.61 180.97 181.34 181.71 182.07 182.44 182.80 220 183.17 183.53 183.90 184.26 184.63 184.99 185.36 185.72 186.09 186.45 8

Hints for reading the chart: Find the resistance corresponding to the temperature of 164 C. Find the intersection of the line of 160 C and the column of 4 C. The reading indicated 162.53 Ohms. Verification PT100 Ω MΩ With an 200 ohm sized ohmmeter verify the sensor resistance (less than 107 ohms for 20 centigrade). Verify sensor insulation between one of the wires and the metallic part with the 20 megohms ohmmeter (the value is over 10 megohms). Verify the continuity between the screen and the metallic part of the sensor 9

6. SUBSTITUTION OF COMPONENTS 6.1 ACCESS TO THE COMPONENTS LOCATED BEHIND THE FASCIA - Unscrew fixation screws of the control knobs. - Remove the control knobs. - Unscrew and remove both M5 x 16 screws under the strip. - Remove the fascia: for this purpose lift it (1), then pull it forwards by its lower part and freeing it with a downwards movement (2). For reassembly, carry out the operations reversely. 6.2 ELECTRONIC AND ELECTRIC COMPONENTS Potentiometer Lugs Follow the dismantling procedure for the control fascia. Dismantle the potentiometer of the on/off switch : for this purpose unfold the fixation lugs. Potentiometer 10

Supply cable Dismantle the potentiometer support and mount it on the new potentiometer without forgetting about the brass ring. Clips Support Brass ring Be careful to properly position the potentiometer on its support. The supply wires must be turned in the same direction as the fixation lug. Mount the potentiometer assembly on the on/off switch. Screw Open the fryer door. Unscrew both fixation screws of the electric box cover and remove it. Potentiometer connection Disconnect the connector from the old potentiometer and remove the cable together with the grommet. Connect the new potentiometer on the regulation card without forgetting to place the grommet. (See Regulation card) Pay attention to the direction of the terminal strip. The foolproof system ensures that the wires are turned towards the sensor terminal strip (upwards). Regulation card and lifting card (option) Screw Open the fryer door. Unscrew both fixation screws of the electric box cover. 11

Remove the lid. Now you have access to the control cards. Composition of the electric plate Regulation sensor connection Basket lifting card (option) Regulation card Fuse Parameterizing of the regulation card. Blue wires connected according to the diagram to an outer terminal (not indicated). 12

Connection of one or more potentiometers on the lifting card Lifting 1 basket Potentiometer connection 1 connection Lifting 2 half-baskets Potentiometer connection 2 connections Note: Both connectors are identical, so the right-left connection is not important. 6.3 ACCESS TO PILOT BURNER + ELECTRODE Follow the procedure for access to the electric box placed behind the door. Screw Unscrew the 4 fixation screws of the electric box and remove it. Unscrew the 4 fixation screws of the front lid of the fryer. Screw 13

Disconnect the burner gas pipes and pilot burner, and solenoid valve. Pilot burner insulating lid bracket Unscrew both fixation screws from the bracket of the pilot burner insulating lid and remove it. Unscrew the fixation nut of the pilot burner insulating lid and remove it. Remove the insulation. Nut Remove the spacers at the fixations. Unscrew both fixation nuts of the sealing «baffle» and remove it. Nut Remove insulation and change it. Remove the pilot burner + electrode assembly. Carry out the same procedure in reverse order for reassembly. 14

6.4 BURNER Follow the procedure for access to the pilot burner assembly. Pull the burners towards yourself. Carry out the same procedure in reverse order for reassembly. 15

7. OTHER PARTS NECESSARY FOR AFTER SALES FR25 Qualidor fryer 3 1 4 10 5 15 13 2 8 9 7 6 20 19 11 12 14 17 16 18 Position Designation. Code 1 Ready-to-mount collector cover, width 400 053039M Ready-to-mount collector cover, optional basket lifting, width 400 133 944 2 Right fascia end piece 381 232 Left fascia end piece 381 231 3 Assembled cover 133 882 4 Gas fryer basket support 151 524 5 Basket for Fr 25 fryer 133 906 1/2 basket for Fr 25 fryer 133 910 6 Left cupboard panel 039741P Left fryer panel, Optional battery filtering 039741Q Right cupboard panel 039741N Right fryer panel, Optional battery filtering 039741R 7 Standard control fascia 039407M Control fascia with lifting 1 x 1 basket 039498M Control fascia with lifting 2 x ½ baskets 039407O 8 Gas control tap 134 938 Insert for pin size 6 with flat 381 285 Control knob joint 366 369 9 FR25 fryer label 310 653 10 Left hinged door complete, width 400 131 185 11 Left hinged welded door, width 400 140 135 12 Large size Lexan 310 640 13 Cupboard handle cap 384 546 14 Magnetic lock, strength 15 54 x 12.4 x 14.5 384 110 15 Left door hinge subassembly 133 886 16 Lower door hinge 004798M 17 Stainless steel screw TH 6 x 30 388 173 18 Plug and ball tap with nut, diameter 28 313 067 Drainage extension, diameter 28 151 465 19 Double mesh tinned sieve, diameter 200 (Not supplied in case of filtering option) 386 016 20 Tinned bucket 300, depth 275 (17 litres) (Not supplied in case of filtering option) 386 045 - Adjustable leg base 384 268 - Swivel and brake stainless steel castor with fixation by FORK 383 326 Fixed stainless steel castor with fixation by FORK 383 325 16

Accessories and basket lifting 3 4 1 6 2 7 8 5 10 9 Position Designation. Code 1 Filtering screen for fried fish 122 805 2 Gas fryer filtering screen 386 175 3 Support subassembly for 1 basket 151 526 Support subassembly for ½ basket 151 527 Plunger 384 148 4 Lifting tube subassembly 133 988 5 Lifting block support 039674M 6 3 mm thick lifting block 366 427 7 Lifting rod 039676M 8 Stainless steel ball-bearing diameter 16 383 319 9 Welded lifting crank 133 987 10 Lifting mecanism 1 basket 133 905 Lifting mecanism 2 x ½ baskets 133 858 - Fryer basket lifting timer label 310 654 - Electric control knob 134 938 Insert for pin size 6 with flat 381 285 Black silicone control knob 366 369 17

Battery filtering module Code 18 DESIGNATION. 038062M Central linking tube 038062N Outer drainage linking tube 038062U Threaded end for drainage tube quick connection 038076M Left reinjection control lever 038076N Right reinjection control lever 038077M Pump contact support 039541P Front tank connecting tube 039876M Glasswool blanket 151443 FR25 gas fryer tank subassembly 151453 Square tap diameter 28 for battery filtering 151467 Filtering feedtank with left outlet, assembled 151468 Filtering feedtank with right outlet, assembled 151469 Welded oil reinjection feedtank / Single tank fryer 151470 Oil collector / Double tank fryer subassembly 151473 Drainage control lever, assembled 300688 Microswitch 313056 Plug and ball valve with nut 313068 Square plug and ball valve, diameter 28 F/F 317916 Brass square elbow diameter 16/18 317991 Compression connector 1'' 28 male (ring) 317995 Female connector of automatic quick coupler 366445 O ring in Viton R14 diameter 18.4 x 2.7 388271 Stainless steel screw TCL 3 x 4 388890 Square nut M3 8 x 2,7 389501 Stainless steel screw TRL 4 x 30 389524 Square nut M4 size 7 thickness 2.2

½ unit battery filtering Code DESIGNATION 005713M Single ventilation support 038079M Lid for heating battery filtering kit 038080M Deflector for heating battery filtering kit 038100M Collector cover, width 1200 039622P / 039623P Right / left panel 053039M Collector cover, width 400 131189 Filtering unit fascia with lexans and end pieces 133983 Upper hinge subassembly for battery filtering 133999 Filtering trolley assembled 134804 Left lower hinge subassembly for battery filtering 134806 Left lower hinge assembled for battery filtering 134938 Bi-material control knob for pin 6 assembled 141614 Heating tangential ventilator 151439 Door 151440 Battery filtering door subassembly 300002 On/Off switch 306086 Connecting strip 400V 32A 5 poles 307878 Plastic cable gland nut PG 29 307879 Plastic cable gland neoprene joint PG29 307889 Plastic cable gland 308334 Green indicator, complete 230/400V 308824 Single and three-phase electric supply label 310640 Lexan with large size Garland logo 310663 1/2 unit filtering Lexan 366369 Black silicone control knob joint MQ 160N 366404 Plug diameter 32 for unit door handle 381231 / 381232 Left/Right fascia end plate 383124 Smooth hub wheel diameter 50 384110 Magnetic lock, strength 15 54 x 12.4 x 14.5 388285 Stainless steel blind nut H8 19

Filtering trolley Code DESIGNATION. 039659M Pump support 039765M Spring fastener 133930 Filter 133997 Welded trolley for battery filtering 133998 Filtering trolley pump assembled 304244 Centrifugal pump 230/50 HZ 307823 Electric cord 3 x 1.5 length 3000 307893 Plastic cable gland 308042 Rubber grommet, 17,5 outer diameter 316114 Silicone tube + stainless steel braid diameter 12 317579 Stainless steel nipple 12/17 317597 Stainless steel OETIKER type wing clamp 317650 Grooved tail pin connector 12-12/17M 317993 Stainless steel T-connector 3/8 FFF 317994 Pin plug for automatic quick connector 383124 Smooth hub wheel diameter 50 385055 Pedal spring diameter 15 x 166 388285 Stainless steel blind nut H8 20

8. FRONT LINE PARTS GAZ FRYERS DESIGNATION Regulation card. On/Off switch Lifting motor (option computer) Fuse Complete pilot burner Gas valve Electrode ignition and flame control Ignition box and control CODE See electric diagrams See gas diagram BATTERY FILTERING DESIGNATION microswitch Contact for automatic pump start Check valve CODE See other parts necessary for after sales BASKET LIFTING DESIGNATION Lifting card Time adjustment potentiometer Basket lifting microswitch Push button CODE See electric diagrams 21

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