Introduction Equipped to Excel ElectroMech FZE is a renowned name in material handling systems worldwide. The company is based in Jebel Ali Free Zone, Dubai, UAE and provides well-engineered crane solutions to industries and infrastructure projects alike. ElectroMech FZE is managed by a team of experienced professionals in the field and has its dedicated team of engineers and technicians for sales, design, erection & commissioning, maintenance and service. ElectroMech FZE manufactures crane structures locally in UAE and through its dedicated partners spanning across the Middle East and Africa, ensuring quality and quicker deliveries. To provide our customer with an even wider field of products and services, ElectroMech FZE, together with STAHL CraneSystems, has formed a new partnership for safe area cranes and components. One of the largest manufacturing facilities of ElectroMech FZE is in Pune, India through its group company, ElectroMech, which is involved in the design, manufacture and erection & commissioning of material handling systems with a special emphasis on cranes and hoists since 1979. This facility is spread over 18 acres of land with more than 20,000sq.m. of covered manufacturing area and equipped with state-of-the-art machinery like CNC cutting machines and semi-automated girder manufacturing fixtures. The new facility at Sriperembudur near Chennai will be commissioned soon. The team at the helm of ElectroMech consists of qualified technocrats with collective experience of more than one hundred years in the industry. More than 250 motivated experts are engaged in the manufacturing of cranes, hoists Our product span Electric Wire Rope & Chain Hoists Jib Cranes Wall Travelling Cranes Single Girder Overhead Cranes Single Girder Suspension Cranes Double Girder Overhead Cranes Semi-gantry Cranes Gantry / Goliath Cranes System Solutions Stacker Cranes Shaft / Tunnel Mucking Systems 02
Solutions Service Satisfaction and other similar lifting equipments. The plant has a capacity to manufacture more than 1000 cranes and other similar equipments every year. For maintaining the highest product quality, newer concepts of material handling are continuously explored by our R&D. ElectroMech has always prided itself in being at the forefront in adopting newer technological advances in cranes and is considered as a pioneer in various fields by its peers. Constant development is undertaken with the sole intention of maximizing the value delivered to the customer in terms of lower costs, higher reliability, higher safety and faster productivity. As a result of pursuance of world-class technology, our equipments can be seen operating flawlessly at diverse locations. ElectroMech supplies equipments across different industry verticals like Automobile, Steel, Power, Heavy Engineering, Fabrication, General Engineering and Construction. ElectroMech equipments are also conspicuously present in the infrastructure segment. We are proud that a lot of major infrastructure projects like roads, bridges, dams and power plants have been made operational by using equipments supplied by ElectroMech. Variety, versatility, safety, affordability, convenience and peace of mind are the standard features of any ElectroMech equipment. This is attested by several repeat orders received from all major industrial groups in India, the Middle East and Africa. ElectroMech which enjoys leadership in the segment of Industrial Cranes and customized material handling solutions, achieved the prestigious Welding Approval Certificate from Germanischer Lloyd (GL), the latest ISO 9001:2008 certification from BVQI and won an Export Excellence Award in 2005. The company has been consistently growing year-on-year at a rate higher than the industry average. The vision of ElectroMech is to achieve a leadership position in terms of sales, number of cranes sold, sales network, service network and manufacturing capacities. The span of ElectroMech capabilities has ever been widening. After achieving a position of market leadership in India, ElectroMech is also spreading its wings to soar high in the global markets. A substantial chunk of ElectroMech's revenues comes from exports. 03
Introduction Competence from STAHL CraneSystems The association between Germany-based crane manufacturer, STAHL CraneSystems and ElectroMech further complements the know-how and services on offer from both the companies. STAHL CraneSystems can look back at over 130 years of experience. Throughout the years, the continual urge for innovation and modernization has provided STAHL CraneSystems with constant developments and a position as the leader in the material handling technology. In a state-of-the-art production facility in Germany, each crane component is made from the highest grades of materials to maximum precision to meet exact requirements. Modern production techniques and certified processes guarantee consistently high quality of crane components which are all 04
Solutions Service Satisfaction from a single source. The extensive spectrum of technical possibilities allows STAHL CraneSystems to react quickly and flexibly to customers needs. From single workspace solutions to custom-built cranes; from interconnecting systems to complex automation, anything is possible. The product spectrum is broad with SWLs ranging from 125kg up to 160,000kg, also constructed for hazardous areas Zone1 and Zone2 as well as Zone 21 and Zone 22. STAHL CraneSystems supports customers projects with tailored design and engineering services from start to finish, ensuring that every product is optimized for customers specific processes. Competent : Experience and expertise gained from more than 100 years of crane technology. Customer-oriented : Qualified engineers work out customized solutions through a dialogue with the customer. Flexible : Modular structure of cost-effective, individual crane systems made from high quality components from STAHL CraneSystems. Cost-effective : Reliable, low maintenance and service-friendly hoists and components. Customer-friendly : Comprehensive, worldwide service network ensuring fast response time. Safe investment : Availability of original parts even decades after the range has been discontinued. 05
Electric Hoists The reliable chain hoists can be used universally in the SWL range of 125kg to 6300kg. The attractive design of STAHL CraneSystems wire rope and chain hoists makes a compact, robust construction that requires extremely little maintenance. The hoists are reliable and powerful. Particularly high mechanism group classification in accordance with FEM is a proof of the above average lifetime, safety and quality. All hoists from STAHL CraneSystems are also available in explosion-protected design. With a wide range of wire rope and chain hoists from STAHL CraneSystems, we offer you the greatest variety of hoists in the world. That means flexibility for your logistics tasks. Every material flow requirement, however unconventional, can be solved individually and at a favorable ratio of performance and cost-effectiveness. The adaptable wire rope hoists and winches are available as a modular system and designed for an SWL range of 500kg to 160,000kg. Original : Hoists from STAHL CraneSystems from the plant in Germany. Meeting requirements : The most extensive hoist range for the optimum design of your crane. Safe : Generously dimensioned hoist and travel motors for long service life. Efficient : All hoists with 2 hoisting and 2 travel speeds. Quiet : Extremely smooth running, very low noise level. 06
Solutions Service Satisfaction Jib Cranes Jib Cranes assist the staff and multiply human efforts, handling loads up to 6300kg precisely and effortlessly. Jib Cranes are useful especially for loading or unloading of work pieces on machine tools. These are also useful for loading or unloading of trucks. They can also become an inseparable part of a standalone workstation. Column mounted Jib Cranes are necessary when no other appropriate support near a workstation is available. Wall mounted Jib Cranes are ideal solutions for workstations located near walls or vertical structures. ElectroMech designs and manufactures such Jib Cranes to suit specific client requirements. Wall Travelling Cranes The ElectroMech Single Girder Wall Travelling Crane using STAHL CraneSystems hoist is designed for operation on a lower level beneath a large travelling crane system. These cranes provide additional handling possibilities and ensure smooth and trouble-free material handling between different working areas. A wall travelling crane installed at right angles across the hall can serve several workstations. ElectroMech Single Girder Wall Travelling Cranes are available for a maximum load capacity up to 5000kg and for a maximum outreach of 10m depending upon the load capacity. 07
Single Girder Overhead Cranes STAHL CraneSystems single girder cranes are available in a range of SWLs up to 16,000kg. They can also be used even in small buildings where the available headroom is very less. To suit a specific requirement, different variants such as EL-A (flush at the top), EL-B (flush at the bottom) and EL-C (raised) are available. A further increase in the height of the lift is possible by using an 'extra short headroom trolley suitable for loads up to 5000kg. Single girder cranes are usually supplied with a control pendant and festoon cable supply along the crane bridge. However, for special requirements, Radio Control can also be provided, which avoids the use of cable loops and cable trolleys on the crane girder. Flexible : Extremely adaptable due to various installation variants. Innovative : All control signals by preference transmitted by radio signal. Cable-free : In conjunction with the radio control technology, the main power supply is designed as a conductor line, dispensing with festoon cables and cable trolley runway. Resilient : Drives with 60% DC. Safe : HSFG bolt connection for the crane bridge with statically defined introduction of forces from crane bridge to end carriage. Convenient : Smooth starting and braking characteristics on request with modern SFD frequency inverters. EL-A EL-B EL-C 08
Solutions Service Satisfaction Single Girder Suspension Cranes These cranes are suitable where space is a constraint. They occupy very little space. Single girder suspension cranes run on the longer flange of the crane runway which is mounted directly on the ceiling, allowing optimum utilization of the width of the room. The lifting capacity ranges up to 10,000kg in the basic version. Higher capacity or double girder version can also be built to suit specific requirement. Multiple suspension cranes in adjacent buildings can be connected using interlocking sections. This hoist can travel onto a neighboring crane and can reach any destination in the interlocked system. Innovative : All control signals by preference transmitted by radio signal. Cable-free : In conjunction with the radio control technology, the main power supply is designed as a conductor line, dispensing with festoon cables and cable trolley runway. Compact : Minimum approach dimensions and efficient utilization of the width of the building. Convenient : Smooth starting and braking characteristics on request with modern SFD frequency inverters. Low wear : Movable trolley suspensions equalize any inaccuracy or distortion in the crane runway. Wide-ranging : Crane interlocks for overhead material transport across more than one building section. EH-A EH-B 09
Double Girder Overhead Cranes STAHL CraneSystems double girder cranes are ideally suited for high-performance applications in a higher SWL range. They are available up to 160,000kg (160MT) and offer a span of up to 40m. STAHL CraneSystems double girder cranes assure highest safety, operational economy and precision handling without jerks. These cranes can be easily integrated into existing buildings with the use of special installation variants. They help in increasing productivity while ensuring safety at workplace. Other requirements such as stepless speeds, higher crane travel speeds and maintenance platforms are easily possible with original components from STAHL CraneSystems. 10
Solutions Service Satisfaction Flexible : Extremely adaptable due to various installation variants. Innovative : All control signals by preference transmitted by radio signal. Cable-free : In conjunction with the radio control technology, the main power supply is designed as a conductor line, dispensing with festoon cables and cable trolley runway. Resilient : Drives with 60% DC. Safe : HSFG bolt connection for the crane bridge with statically defined introduction of forces from crane bridge to end carriage. Convenient : Smooth starting and braking characteristics on request with modern SFD frequency inverters. ZL-A 11
Semi-gantry and Gantry Cranes These versatile cranes are used mainly for activities in steel stockyards, pre-cast segment yards and other outdoor applications. These are self-propelled cranes running on rails installed at the ground level and do not require any supporting structures. These cranes can be supplied in Single Girder or Double Girder options depending on requirements of SWLs, speeds, heights of lift and other characteristics. Hoisting for these cranes can be through a standard electric wire rope hoist powered by ElectroMech or STAHL CraneSystems depending on the customer s preference and application requirement for a single girder configuration. For Double Girder Gantry cranes, the hoisting can either incorporate standard crabs (up to a SWL of 100MT) or fully customized open winch type crabs (up to 250MT). Power supply to these cranes is traditionally provided through a Cable Reeling Drum. These cranes can also be fitted with on-board generators depending on the site conditions. 12
Solutions Service Satisfaction Precise control of the up / down motion and / or travel motion can be achieved by fitting of Variable Frequency Drives in the panels (optional). Control can be either through a Pendant Push Button station or a Radio Remote Control (optional) or through a Control Cabin (optional). We can also provide different versions of these cranes to suit your requirement. For example - In workshops where part utilization of the shop bay is required, a Semi-gantry crane can be provided. Cranes with overhangs on one/ both sides. An auxiliary hoisting mechanism can also be fitted on the main hoisting trolley. Multiple hoisting trolleys running on the same bridge. 13
System Solutions Congruent with our business philosophy of providing hoisting solutions for most challenging requirements of the industry, a great emphasis is laid on customization. ElectroMech offers system solutions designed around its proven crane systems such as double girder cranes, gantry cranes and transfer trolley system. The system solutions are developed using these cranes with other flexible options such as auxiliary hoists, dual hoists, multiple cranes on same girders, cranes in multi-tier formation, special hooking arrangements, sophisticated controls and radio remote control. Along with overhead cranes, transfer trolleys with remote control provide more flexibility to the overall handling system. System solutions from ElectroMech prove to be versatile, economical and most appropriate for the requirement. 14
Solutions Service Satisfaction Stacker Cranes In order to utilize the warehouse space optimally, it becomes essential to think in three dimensions. Stacker Cranes designed and manufactured by ElectroMech gracefully help in optimizing the warehouse space by providing a highly effective, fast and safe alternative to storing and retrieving material from racking systems. A Stacker Crane is most ideal for multiple aisle racking systems as only one crane can be used to serve all aisles. Racking System Motorized Trolley Main Girder Exploded View of Fork & Cabin 15
Shaft / Tunnel Mucking Systems ElectroMech has developed a unique and cost-effective bulk material handling system for extraction and disposal of overburden generated during construction of tunnels. These systems can very efficiently remove overburden generated during construction of deep shafts which access tunnels as well as the overburden generated during the tunneling operation itself. The typical heights of lift for such systems are in the range of 50m to 200m. The typical hoisting speeds are in the range of 30m/min to 40m/min. Several such systems designed and manufactured by ElectroMech are being used by several major construction companies and are operational at various construction sites all over the world. This includes projects where tunneling is involved in rail and road construction, underground drinking water schemes, underground tunnels for sewerage and tunneling required in hydroelectric projects. 16
Solutions Service Satisfaction One such prestigious project of ElectroMech is in Abu Dhabi where we have supplied specially designed Tunnel Mucking Systems for Strategic Tunnel Enhancement Program (STEP) of Abu Dhabi Sewerage Services Company (ADSSC). Our involvement in this project is through an Italian construction and civil engineering giant, Impregilo S.P.A. These systems are developed using our double girder gantry cranes capable of lifting 30MT load up to 90m lift. 17
An initiative Exclusive company for ensuring 24x7 fitness of industrial overhead cranes of all makes Cranedge service offerings Spares Sales Repairs, Services and Overhauling Annual Maintenance Contracts Crane Health Checks Modifications and Retrofits Relocation of Cranes Crane Safety Certification Cranedge for you At Cranedge, we pursue the concept of offering 'Service at your doorstep' for reaching 'zero downtime' and building 'Lifetime Relationships'. Cranedge is a dedicated service organization exclusively for providing post-sales services to overhead crane users. As a specialist service provider, we are equipped and backed by resources which are essential pre-requisites for us to excel in service and ensure a high level of customer satisfaction. Our experienced and trained team is strategically located across the region, supported by a strong logistics and inventory management system with quick access to spares of almost all makes of cranes. We have a knowledge bank on a variety of cranes and applications, and a host of products to optimize crane efficiency. The Cranedge team is well trained on various aspects to ensure a very high up time of your cranes and ensure safe operations. This training includes crane architecture of various brands, systematic methods for quick diagnosis of problems and quicker methods to solve them, domain knowledge, safety procedures to be followed while working in your plant, precautions to ensure safe working of cranes, etc. Once you engage Cranedge, your cranes are in safe hands. For more details Visit : www.cranedge.com E-mail : cranedge@emech.ae 18
Solutions Service Satisfaction A World of Satisfaction Sweden Finland Mexico Bhutan Dubai, UAE Philippines Nigeria Kenya Maldives ElectroMech FZE Corporate Office ElectroMech FZE has earned a noteworthy reputation of being a most reliable name in the field of material handling systems through its products and prompt, efficient service. Our clients have been experiencing a world of delight and satisfaction all across the globe. The sturdy ElectroMech cranes are operating year-afteryear in extreme climatic conditions, irrespective of whether it is the sweltering heat of the Middle East or the biting chill of Afghanistan. Our experience with cranes, installed at small workshops as well as at gigantic projects, expands our knowledge base. We are inspired to sharpen it further for designing advanced cranes for more critical applications. Our happy customers all over are a source of immense satisfaction for team ElectroMech. 19
Solutions Service Satisfaction ElectroMech FZE l Corporate Office LOB 19 1002, P. O. Box 263019 Jebel Ali Free Zone, Dubai, UAE Tel. : ++971-4-8857466 Fax : ++971-4-8857655 E-mail : contactus@emech.ae Channel Partner www.emech.ae FZE Profile-02 / 0911 / 2k Concept & design : www.kaleidoscopeb2b.com