800 Series Gear Reducers Built For Industrial Use

Size: px

Start display at page:

Download "800 Series Gear Reducers Built For Industrial Use"

Conrad Lindsey
5 years ago
Views:

800 Series Built For Industrial Use Precision mounting surfaces and extra threaded bolt holes on top and bottom for flexibility and to accept a wide range of stock mounting accessories.

1 800 Series Built For Industrial Use Precision mounting surfaces and extra threaded bolt holes on top and bottom for flexibility and to accept a wide range of stock mounting accessories. Cast iron NEMA C input flange with machined fits for precision alignment of motor and bearings. Push-off holes drilled and tapped into flange for quick motor removal on quill input styles ( 56 & 140TC frames ). O-rings on input and output covers eliminate gaskets, sealants and leaks. Mounting dimensions are interchangeable with Baldor 900 series, Boston Gear, Browning Raider, Falk, Grove, Morse Invader and other industry standard reducers. Permanent full fact metal nameplate is drive screwed to housing for easy field identification even after years of service. 104 IronMan fine-grained, one-piece cast housing for rigidity and alignment. Machined for precision alignment of worm, worm gear, bearings and mounting surfaces. Superior resistance to environmental contaminants with high heat dissipation and noise reduction. BISSC certified reducers available for food service applications. Seal Guard** on quill-input styles protects input seal from damage during motor installation. ** Sizes 813 through 852 only Bronze alloy worm gear is chill cast from premium quality bronze for maximum strength, lubricity and superior life.

START WITH A BASIC SINGLE OR DOUBLE REDUCTION UNIT.

capacity, shaft alignment and seal life.

Style BMQ Style DHMQ AND ADD COMPONENTS... Single-piece, alloy steel input worm shaft.

Multiple venting options for multi-position mounting.

J Mount Kit Output Flange Mount Kit Robust output shaft of high strength steel alloy for

2 START WITH A BASIC SINGLE OR DOUBLE REDUCTION UNIT... Oversized positively-retained high speed input shaft bearing for higher shock load capacity, shaft alignment and seal life. Ideal for frequent starting and reversing applications. Style BMQ Style DHMQ AND ADD COMPONENTS... Single-piece, alloy steel input worm shaft. High lead angle worm is case-hardened, ground and polished for enhanced efficiency and noise reduction. Vertical Mount Kit Horizontal Base Kit Tapered roller bearings on output shaft for high overhung and thrust load capacities. High capacity oil reservoir reduces noise, aids heat dissipation and lubricates for life. Multiple venting options for multi-position mounting. Factory filled with premium Mobil SHC634 synthetic lubricant. J Mount Kit Output Flange Mount Kit Robust output shaft of high strength steel alloy for superior torque and overhung load capacities. Reaction Rod Viton premium quality, double lip seals** throughout on micro-finished surfaces mean extended life, resistance to high temperature, abrasion and chemicals. TO CREATE THOUSANDS OF REDUCER AND GEAR+MOTOR COMBINATIONS Single output cover design provides precise centering of gear for lower noise levels and higher overall gear efficiencies. Premium Grade 5 heat-treated bolts used throughout.

SOLID SHAFT OUTPUT STYLES Stock Styles Modified Stock Styles Using off-the-shelf accessories, stock styles BMQ, BM and B can be field or factory modified into a wide range of styles.

Horizontal Base Worm Over Horizontal Base Worm Under Horizontal Base Worm Center Style BMQ Style TMQ Style UMQ* Style RMQ MOTORIZED C FLANGE QUILL INPUT Dimensions: Page 136 Dimensions: Page 138

3 SOLID SHAFT OUTPUT STYLES Stock Styles Modified Stock Styles Using off-the-shelf accessories, stock styles BMQ, BM and B can be field or factory modified into a wide range of styles. See page 142 for details. Horizontal Base Worm Over Horizontal Base Worm Under Horizontal Base Worm Center Style BMQ Style TMQ Style UMQ* Style RMQ MOTORIZED C FLANGE QUILL INPUT Dimensions: Page 136 Dimensions: Page 138 Style BM Style TM Style UM* Style RM MOTORIZED C FLANGE FLEXIBLE COUPLING INPUT Dimensions: Page 136 Dimensions: Page 138 NON- FLANGED Style B Style T Style U* Style R Dimensions: Page 137 Dimensions: Page 139 Not a recommended mounting style. * Consult for selection assistance. 106 Additional accessories, options and assembly services are available, contact for details.

SOLID SHAFT OUTPUT STYLES Vertical Input Shaft Style

Shaft High Base Style VLMQ ** Style VHMQ ** Flange

Style VHM ** Style FM Style J Style VL** Style VH **

4 SOLID SHAFT OUTPUT STYLES Vertical Input Shaft Style JMQ Vertical Output Shaft Low Base Vertical Output Shaft High Base Style VLMQ ** Style VHMQ ** Flange Mounted Output Shaft Style FMQ Style JM Style VLM ** Style VHM ** Style FM Style J Style VL** Style VH ** Style F SPECIFY SHAFT UP OR DOWN FOR THESE STYLES. ** 107

Flange Mounted Output Shaft Style HMQ Style FHMQ MOTORIZED C FLANGE QUILL INPUT Dimensions: Page 140 Style HM Style FHM MOTORIZED C

5 HOLLOW SHAFT OUTPUT STYLES Stock Styles Modified Stock Styles Using off-the-shelf accessories, stock styles HMQ, HM and H can be field or factory modified into a wide range of styles. See page 142 for details. Flange Mounted Output Shaft Style HMQ Style FHMQ MOTORIZED C FLANGE QUILL INPUT Dimensions: Page 140 Style HM Style FHM MOTORIZED C FLANGE FLEXIBLE COUPLING INPUT Dimensions: Page 140 Style H Style FH NON-FLANGED Dimensions: Page Additional accessories, options and assembly services are available, contact for details.

6 MODEL NUMBER SYSTEM 800 Series Gear Reducer Model Number Nomenclature All stock and custom 800 series reducers are identified by a model number. The model number appears on the nameplate and describes pertinent features of the reducer. An example follows, along with a listing of the various letters and positions used. NOTE: All reducers also have a catalog number for example W Reducers and renewal parts should be ordered by catalog number. If a stock reducer has been factory modified by the addition of an optional base for example, the modification number T818, for example, is stamped in the blank column of the nameplate. Accessories that are field installed will not be noted on the nameplate. Catalog numbers 3000 and higher (for example, W ) are WASHGUARD reducers for washdown service. Catalog numbers 5000 (for example, W ) and higher are custom reducers manufactured for a specific application. The machinery or equipment manufacturer should be contacted for replacement reducers. Renewal parts can be ordered from by catalog number. TYPICAL NAMEPLATE Output Style Series Ratio Output Shaft Orientation Motor Flange Bore Code SOLID OUTPUT SHAFT BMQ Motorized, Quill Input BM Motorized, Flexible Coupling Input B Non-Flanged See pages for other styles. W prefix; i.e. WBMQ denotes WASHDOWN Reducer S prefix; i.e. SBMQ denotes Stainless Steel Reducer HOLLOW OUTPUT SHAFT HMQ Motorized, Quill Input HM Motorized, Flexible Coupling Input H Non-Flanged See pages 108 for other styles. STANDARD RATIOS Center RATIO : 1 Series Dist.(In.) Hollow Shaft Only See page 144. NEMA Input For Flange Code NEMA Frame 48 48CZ 56 56C TC TC TC TC CAST IRON 800 SERIES CENTER DISTANCES Center Distance Series (Inches) * * * 6.00 L Left-hand Output Shaft* R Right-hand Output Shaft* D Double Output Shaft H Hollow Output Shaft * Viewed from drive end of reducer. * For complete information on sizes , contact. Refer to pages for dimensions. Refer to pages for accessory kits. Sample Model Number Solid Shaft Motorized Quill Input, Single Reduction Reducer, 1.75" Center Distance, 15:1 Ratio, Left Hand Output Shaft, and 5/8" Input Bore with NEMA 56C Flange. BMQ L 56 Style Series Ratio Mounting Motor Assembly Input Flange Hollow Shaft Motorized Quill Input, Single Reduction Reducer, 1.75" Center Distance, 15:1 Ratio, 1.00" Hollow Output Shaft, and 5/8" Input Bore with NEMA 56C Flange. HMQ H Style Series Ratio Mounting Motor Output Assembly Input Bore Flange Code 109

7 813 SERIES ALL STOCK STYLES Style B Style H 813 Series Ratio Input Output Input Output RPM RPM HP HP Output Torque (lb-in) List Price List Price List Price List Price $311 $311 $334 $454 Left Hand Right Hand Double Extension Hollow Output Catalog No. Catalog No. Catalog No. Catalog No W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W

8 813 SERIES ALL STOCK STYLES Style BM Style HM Style BMQ Style HMQ NEMA C Input Flange List Price List Price List Price List Price List Price List Price List Price List Price $365 $365 $388 $510 $357 $357 $380 $502 Left Hand Right Hand Double Extension Hollow Output Left Hand Right Hand Double Extension Hollow Output Catalog No. Catalog No. Catalog No. Catalog No. Catalog No. Catalog No. Catalog No. Catalog No. 56C W W W W W W W W C W W W W W W W W C W W W W W W W W C W W W W W W W W CZ W W W W W W W W C W W W W W W W W CZ W W W W W W W W C W W W W W W W W CZ W W W W W W W W C W W W W W W W W CZ W W W W W W W W C W W W W W W W W CZ W W W W W W W W C W W W W W W W W CZ W W W W W W W W C W W W W W W W W CZ W W W W W W W W C W W W W W W W W CZ W W W W W W W W C W W W W W W W W Consult for other motor flanges available. 111

9 815 SERIES ALL STOCK STYLES Style B Style H 815 Series Ratio Input Output Input Output RPM RPM HP HP Output Torque (lb-in) List Price List Price List Price List Price $341 $341 $365 $496 Left Hand Right Hand Double Extension Hollow Output Catalog No. Catalog No. Catalog No. Catalog No W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W

10 815 SERIES ALL STOCK STYLES Style BM Style HM Style BMQ Style HMQ NEMA C Input Flange List Price List Price List Price List Price List Price List Price List Price List Price $395 $395 $419 $551 $387 $387 $411 $543 Left Hand Right Hand Double Extension Hollow Output Left Hand Right Hand Double Extension Hollow Output Catalog No. Catalog No. Catalog No. Catalog No. Catalog No. Catalog No. Catalog No. Catalog No. 56C W W W W W W W W TC W W W W W W W W C W W W W W W W W TC W W W W W W W W C W W W W W W W W TC W W W W W W W W C W W W W W W W W TC W W W W W W W W C W W W W W W W W TC W W W W W W W W C W W W W W W W W CZ W W W W W W W W C W W W W W W W W CZ W W W W W W W W C W W W W W W W W CZ W W W W W W W W C W W W W W W W W CZ W W W W W W W W C W W W W W W W W CZ W W W W W W W W C W W W W W W W W CZ W W W W W W W W C W W W W W W W W Consult for other motor flanges available. 113

11 818 SERIES ALL STOCK STYLES Style B Style H Series Ratio Input Output Input Output RPM RPM HP HP Output Torque (lb-in) Left Hand Right Hand Double Extension Hollow Output Catalog No. Catalog No. Catalog No. Catalog No.* W W W W XX W W W W XX W W W W XX W W W W XX W W W W XX W W W W XX W W W W XX W W W W XX W W W W XX W W W W XX W W W W XX W W W W XX List Price List Price List Price List Price $346 $346 $370 $503

12 818 SERIES ALL STOCK STYLES Style BM Style HM Style BMQ Style HMQ NEMA C Input Flange List Price List Price List Price List Price List Price List Price List Price List Price $405 $405 $429 $564 $393 $393 $417 $549 Left Hand Right Hand Double Extension Hollow Output Left Hand Right Hand Double Extension Hollow Output Catalog No. Catalog No. Catalog No. Catalog No.* Catalog No. Catalog No. Catalog No. Catalog No.* 56C W W W W XX W W W W XX 143-5TC W W W W XX W W W W XX 56C W W W W XX W W W W XX 143-5TC W W W W XX W W W W XX 56C W W W W XX W W W W XX 143-5TC W W W W XX W W W W XX 56C W W W W XX W W W W XX 143-5TC W W W W XX W W W W XX 56C W W W W XX W W W W XX 143-5TC W W W W XX W W W W XX 56C W W W W XX W W W W XX 143-5TC W W W W XX 56C W W W W XX W W W W XX 143-5TC W W W W XX 48CZ W W W W XX W W W W XX 56C W W W W XX W W W W XX 143-5TC W W W W XX 48CZ W W W W XX W W W W XX 56C W W W W XX W W W W XX 143-5TC W W W W XX 48CZ W W W W XX W W W W XX 56C W W W W XX W W W W XX 143-5TC W W W W XX 48CZ W W W W XX W W W W XX 56C W W W W XX W W W W XX 48CZ W W W W XX W W W W XX 56C W W W W XX W W W W XX Consult for other motor flanges available. 115

13 821 SERIES ALL STOCK STYLES Style B Style H Series Ratio Input Output Input Output RPM RPM HP HP Output Torque (lb-in) Left Hand Right Hand Double Extension Hollow Output Catalog No. Catalog No. Catalog No. Catalog No.* W W W W XX W W W W XX W W W W XX W W W W XX W W W W XX W W W W XX W W W W XX W W W W XX W W W W XX W W W W XX W W W W XX W W W W XX List Price List Price List Price List Price $418 $418 $445 $604

14 821 SERIES ALL STOCK STYLES Style BM Style HM Style BMQ Style HMQ NEMA C Input Flange List Price List Price List Price List Price List Price List Price List Price List Price $484 $484 $511 $670 $481 $481 $508 $654 Left Hand Right Hand Double Extension Hollow Output Left Hand Right Hand Double Extension Hollow Output Catalog No. Catalog No. Catalog No. Catalog No.* Catalog No. Catalog No. Catalog No. Catalog No.* 56C W W W W XX W W W W XX 143-5TC W W W W XX W W W W XX 56C W W W W XX W W W W XX 143-5TC W W W W XX W W W W XX 56C W W W W XX W W W W XX 143-5TC W W W W XX W W W W XX 56C W W W W XX W W W W XX 143-5TC W W W W XX W W W W XX 56C W W W W XX W W W W XX 143-5TC W W W W XX W W W W XX 56C W W W W XX W W W W XX 143-5TC W W W W XX W W W W XX 56C W W W W XX W W W W XX 143-5TC W W W W XX W W W W XX 56C W W W W XX W W W W XX 143-5TC W W W W XX 56C W W W W XX W W W W XX 143-5TC W W W W XX 48CZ W W W W XX W W W W XX 56C W W W W XX W W W W XX 143-5TC W W W W XX 48CZ W W W W XX W W W W XX 56C W W W W XX W W W W XX 48CZ W W W W XX W W W W XX 56C W W W W XX W W W W XX Consult for other motor flanges available. 117

15 824 SERIES ALL STOCK STYLES Style B Style H 824 Series Ratio Input Output Input Output RPM RPM HP HP Output Torque (lb-in) List Price List Price List Price List Price $478 $478 $507 $685 Left Hand Right Hand Double Extension Hollow Output Catalog No. Catalog No. Catalog No. Catalog No.* W W W W XX W W W W XX W W W W XX W W W W XX W W W W XX W W W W XX W W W W XX W W W W XX W W W W XX W W W W XX W W W W XX W W W W XX

16 824 SERIES ALL STOCK STYLES Style BM Style HM Style BMQ Style HMQ NEMA C Input Flange List Price List Price List Price List Price List Price List Price List Price List Price $580 $580 $609 $787 $567 $567 $596 $772 Left Hand Right Hand Double Extension Hollow Output Left Hand Right Hand Double Extension Hollow Output Catalog No. Catalog No. Catalog No. Catalog No.* Catalog No. Catalog No. Catalog No. Catalog No.* 143-5TC W W W W XX W W W W XX 182-4TC W W W W XX W W W W XX 143-5TC W W W W XX W W W W XX 182-4TC W W W W XX W W W W XX 143-5TC W W W W XX W W W W XX 182-4TC W W W W XX W W W W XX 56C W W W W XX W W W W XX 143-5TC W W W W XX W W W W XX 56C W W W W XX W W W W XX 143-5TC W W W W XX W W W W XX 56C W W W W XX W W W W XX 143-5TC W W W W XX W W W W XX 56C W W W W XX W W W W XX 143-5TC W W W W XX W W W W XX 56C W W W W XX W W W W XX 143-5TC W W W W XX W W W W XX 56C W W W W XX W W W W XX 143-5TC W W W W XX W W W W XX 56C W W W W XX W W W W XX 143-5TC W W W W XX 56C W W W W XX W W W W XX 56C W W W W XX W W W W XX Consult for other motor flanges available. 119

17 826 SERIES ALL STOCK STYLES Style B Style H Series Ratio Input Output Input Output RPM RPM HP HP Output Torque (lb-in) Left Hand Right Hand Double Extension Hollow Output Catalog No. Catalog No. Catalog No. Catalog No.* W W W W XX W W W W XX W W W W XX W W W W XX W W W W XX W W W W XX W W W W XX W W W W XX W W W W XX W W W W XX W W W W XX W W W W XX List Price List Price List Price List Price $559 $559 $591 $809

18 826 SERIES ALL STOCK STYLES Style BM Style HM Style BMQ Style HMQ NEMA C Input Flange List Price List Price List Price List Price List Price List Price List Price List Price $679 $679 $711 $929 $658 $658 $690 $905 Left Hand Right Hand Double Extension Hollow Output Left Hand Right Hand Double Extension Hollow Output Catalog No. Catalog No. Catalog No. Catalog No.* Catalog No. Catalog No. Catalog No. Catalog No.* 143-5TC W W W W XX W W W W XX 182-4TC W W W W XX W W W W XX 143-5TC W W W W XX W W W W XX 182-4TC W W W W XX W W W W XX 143-5TC W W W W XX W W W W XX 182-4TC W W W W XX W W W W XX 143-5TC W W W W XX W W W W XX 182-4TC W W W W XX W W W W XX 56C W W W W XX W W W W XX 143-5TC W W W W XX W W W W XX 56C W W W W XX W W W W XX 143-5TC W W W W XX W W W W XX 56C W W W W XX W W W W XX 143-5TC W W W W XX W W W W XX 56C W W W W XX W W W W XX 143-5TC W W W W XX W W W W XX 56C W W W W XX W W W W XX 143-5TC W W W W XX W W W W XX 56C W W W W XX W W W W XX 143-5TC W W W W XX W W W W XX 56C W W W W XX W W W W XX 56C W W W W XX W W W W XX Consult for other motor flanges available. 121

19 830 SERIES ALL STOCK STYLES Style B Style H Series Ratio Input Output Input Output RPM RPM HP HP Output Torque (lb-in) Left Hand Right Hand Double Extension Hollow Output Catalog No. Catalog No. Catalog No. Catalog No.* W W W W XX W W W W XX W W W W XX W W W W XX W W W W XX W W W W XX W W W W XX W W W W XX W W W W XX W W W W XX W W W W XX W W W W XX List Price List Price List Price List Price $748 $748 $781 $959

20 830 SERIES ALL STOCK STYLES Style BM Style HM Style BMQ Style HMQ NEMA C Input Flange List Price List Price List Price List Price List Price List Price List Price List Price $872 $872 $905 $1083 $849 $849 $882 $1072 Left Hand Right Hand Double Extension Hollow Output Left Hand Right Hand Double Extension Hollow Output Catalog No. Catalog No. Catalog No. Catalog No.* Catalog No. Catalog No. Catalog No. Catalog No.* 182-4TC W W W W XX W W W W XX 182-4TC W W W W XX W W W W XX 143-5TC W W W W XX W W W W XX 182-4TC W W W W XX W W W W XX 143-5TC W W W W XX W W W W XX 182-4TC W W W W XX W W W W XX 143-5TC W W W W XX W W W W XX 182-4TC W W W W XX W W W W XX 143-5TC W W W W XX W W W W XX 182-4TC W W W W XX W W W W XX 143-5TC W W W W XX W W W W XX 56C W W W W XX W W W W XX 143-5TC W W W W XX W W W W XX 56C W W W W XX W W W W XX 143-5TC W W W W XX W W W W XX 56C W W W W XX W W W W XX 143-5TC W W W W XX W W W W XX 56C W W W W XX W W W W XX 143-5TC W W W W XX W W W W XX 56C W W W W XX W W W W XX Consult for other motor flanges available. 123

21 832 SERIES ALL STOCK STYLES Style B Style H 832 Series Ratio Input Output Input Output RPM RPM HP HP Output Torque (lb-in) List Price List Price List Price List Price $858 $858 $893 $1349 Left Hand Right Hand Double Extension Hollow Output Catalog No. Catalog No. Catalog No. Catalog No.* W W W W XX W W W W XX W W W W XX W W W W XX W W W W XX W W W W XX W W W W XX W W W W XX W W W W XX W W W W XX W W W W XX W W W W XX

22 832 SERIES ALL STOCK STYLES Style BM Style HM Style BMQ Style HMQ NEMA C Input Flange List Price List Price List Price List Price List Price List Price List Price List Price $989 $989 $1024 $1478 $931 $931 $966 $1417 Left Hand Right Hand Double Extension Hollow Output Left Hand Right Hand Double Extension Hollow Output Catalog No. Catalog No. Catalog No. Catalog No.* Catalog No. Catalog No. Catalog No. Catalog No.* 182-4TC W W W W XX W W W W XX 213-5TC W W W W XX W W W W XX 182-4TC W W W W XX W W W W XX 213-5TC W W W W XX W W W W XX 143-5TC W W W W XX W W W W XX 182-4TC W W W W XX W W W W XX 143-5TC W W W W XX W W W W XX 182-4TC W W W W XX W W W W XX 143-5TC W W W W XX W W W W XX 182-4TC W W W W XX W W W W XX 143-5TC W W W W XX W W W W XX 182-4TC W W W W XX W W W W XX 143-5TC W W W W XX W W W W XX 182-4TC W W W W XX W W W W XX 56C W W W W XX W W W W XX 143-5TC W W W W XX W W W W XX 182-4TC W W W W XX 56C W W W W XX W W W W XX 143-5TC W W W W XX W W W W XX 182-4TC W W W W XX 56C W W W W XX W W W W XX 143-5TC W W W W XX W W W W XX 182-4TC W W W W XX 56C W W W W XX W W W W XX 143-5TC W W W W XX W W W W XX 56C W W W W XX W W W W XX Consult for other motor flanges available. 125

The Single Reduction Flexaline Speed Reducer

The Single Reduction Flexaline Speed Reducer Single Reduction Worm Gear New and improved dimension and assembly drawings, quick reference charts and rating tables plus more in the Single Reduction section...