3-Port Solenoid Valve/ Residual Pressure Release Valve with Detection of Main Valve Position

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1 Safty Standad ISO Ctifid *2 (Cosponding to Catgois 2 to 4) 3-Pot Solnoid Valv/ Rsidual Pssu Rlas Valv ith Dtction of Main Valv Position *1 *1 Rf to pag 2 fo compliant poducts. RoHS *2 Rf to pag 2 fo ctifid poducts. With main valv position dtction function Rsidual pssu las valv Safty limit sitch Catgoy 2 Th main valv position dtction function is usd to dtct inconsistncis btn input signals and valv opations. Body potd VP Bas mountd VP With asy-to-constuct dundant systm Catgois 3 and 4 Whn th dual sidual pssu las valv is usd, if on of th valvs fails to opat, th oth on lass th sidual pssu. Dual Rsidual Pssu Rlas Valv VP Rsidual pssu las valv Rsidual pssu las valv With Soft Stat-up Function VP Rsidual pssu las valv Rsidual pssu las valv Dual Rsidual Pssu Rlas Valv VG Safty limit sitch Soft stat-up valv Rdundant Systm systm in hich vn if on pat fails, th systm as a hol ill still fulfill its uid function. This is usually achivd though th incopoation of dual channls of opation such as dual valvs, dual iing, dual guad sitchs, tc. VP/VG Sis CT.ES11-111B

2 Safty Standad ISO Ctifid 3-Pot Solnoid Valv/ Rsidual Pssu Rlas Valv ith Dtction of Main Valv Position VP/VG Sis With main valv position dtction function (Catgoy 2) Catgoy 2 Th safty function only uis th us of a singl channl and is automatically chckd. I Input uipmnt Input signal Monitoing Th main valv position dtction function is usd to dtct inconsistncis btn input signals and valv opations. Input uipmnt (I): Dtction uipmnt (snso) of stating vnt Logical opation uipmnt (L): Rlay sunc cicuit, PLC contol pogam Output uipmnt (O): Solnoid valv, Elctomagntic sitch, Output lay Rcommndd valv: VP54m/74m-536 Rsidual pssu las valv L Logical opation uipmnt TE Tsting uipmnt Output signal Output signal O Output uipmnt OTE Output of tst sult With asy-to-constuct dundant systm (Catgois 3 and 4) Catgoy 3 Th dundancy pvnts th loss of th safty function hn a singl failu occus. Th safty function must b chckd bfo ach us. n accumulation of undtctd faults can caus th loss of th safty function. Catgoy 4 Th dundancy pvnts th loss of th safty function hn a singl failu occus. Th safty function must b chckd bfo ach us. n accumulation of undtctd faults dos not affct th safty function. (Fatus a high DC and MTTFd than Catgoy 3) I1 Input uipmnt I2 Input uipmnt Input signal Coss monitoing Input signal Whn th dual sidual pssu las valv is usd, if on of th valvs fails to opat, th oth on lass th sidual pssu. Input uipmnt (I1, I2): Dtction uipmnt (snso) of stating vnt Logical opation uipmnt (L1, L2): Rlay sunc cicuit, PLC contol pogam Output uipmnt (O1, O2): Solnoid valv, Elctomagntic sitch, Output lay Rcommndd valv: VP544/ , VG Rsidual pssu las valv L1 Logical opation uipmnt L2 Logical opation uipmnt Monitoing Output signal Monitoing Output signal O1 Output uipmnt O2 Output uipmnt VP Safty limit sitch Rsidual pssu las valv VP Safty limit sitch * This poduct is to b usd as a componnt of a safty systm; th safty of th uipmnt as a hol cannot b guaantd by this singl unit alon. Highly liabl constuction vaity of safty limit sitchs can b slctd. Th main valv position is dtctd by laying th main valv s movmnts dictly to th d safty limit sitch via th od. Main valv Rod Safty limit sitch Long svic lif: B10D: 10 million cycls*1 Th tun sping nsus th las of sidual pssu gadlss of th pssu lvl. *1 Fo th VP500/700, th safty limit sitch mad by OMRON With soft stat-up function (-555) Mad by OMRON Conduit (VP sis only) and M12 conncto (4 pin) typs a availabl. Mad by Rockll utomation n M12 conncto typ ith 6 pins is availabl. function to gadually incas th initial pssu of th pnumatic systm has bn addd to th dual sidual pssu las valv. Fixd oific and vaiabl thottl a availabl as thottl options fo adjusting th pssu incas. (ø1, ø1.5, ø2) Output Pssu (P2) vs Tim Gaph Output P1 Whn P2 achs half of P1, th main valv of th soft stat-up valv tuns on. Thottl Main valv Valv 1 Valv 2 P2 Soft stat-up valv: ON Valv 1, Valv 2: ON 1 Soft stat-up valv VP (P) P1 Soft stat-up valv P2 P1 0 Stat supplying floadjustd ai ith th thottl by ngizing valv 1 and valv 2. Soft stat-up valv : OFF Valv 1, Valv 2: ON Tim

3 Safty Standad ISO Ctifid 3-Pot Solnoid Valv/ Rsidual Pssu Rlas Valv ith Dtction of Main Valv Position VP/VG Sis Standads and Enclosu Standads Modl Rsidual Pssu Rlas Valv VP54m/74m-536 IP65 Pag 3 Catgoy 2 Safty limit sitch manufactu OMRON Copoation Rockll utomation, Inc. Machiny dictiv Hamonizd standads 2006/42/EC EN ISO :2015 EN ISO 4414:2010 EN ISO :2012 CE Body potd cul Bas mountd RoHS Dual Rsidual Pssu IP65 Rlas Valv VP544/ Pag 3 3, 4 OMRON Copoation Rockll utomation, Inc. Dual Rsidual Pssu Rlas Valv ith Soft Stat-up Function IP65 VP544/ Pag 4 3, 4 OMRON Copoation Rockll utomation, Inc. Dual Rsidual Pssu IP40 Rlas Valv VG Pag 23 3, 4 OMRON Copoation Rockll utomation, Inc. 1 *1 Only availabl fo pot siz 3/4" Sis Vaiations Rsidual Pssu Rlas Valv VP54m-536 Rsidual Pssu Rlas Valv VP74m-536 Dual Rsidual Pssu Rlas Valv VP Dual Rsidual Pssu Rlas Valv VP Dual Rsidual Pssu Rlas Valv ith Soft Stat-up Function VP Dual Rsidual Pssu Rlas Valv ith Soft Stat-up Function VP Dual Rsidual Pssu Rlas Valv VG Modl Catgoy Pot Flo-at chaactistics siz Thad C [dm 3 /(s ba)] 1R2 (PR) , 4 3/4 Rc, G, NPT Rc, G, NPT Rc, G, NPT Rc, G, NPT Can b connctd to modula typ F.R.L. units Pag 20 pplicabl modls* 1 OVP544/ OVP544/ OVP544/ *1 Plas contact SMC fo th VP542/ Fo th body-potd typ Fo dtails on Safty Standad ISO , f to Guid to Poducts Confoming to Intnational Standads on th SMC bsit. Filt gulato (Optional accssoy) Dual sidual pssu las valv ith soft stat-up function 2

4 Safty Standad ISO Ctifid 3-Pot Solnoid Valv/ Rsidual Pssu Rlas Valv ith Dtction of Main Valv Position VP500/ , 538, 555 *1 *1 Rf to pag 2 fo compliant poducts. Ho to Od Rsidual Pssu Rlas Valv Body potd Bas mountd VP VP R R 5 5 DZ DZ t y u i o Sis 5 VP500 7 VP700 Pilot Nil Intnal pilot R Extnal pilot Rf to Installation on pag 22 bfo slcting th intnal pilot typ. Voltag 5 24 VDC Elctical nty DZ DIN tminal, With light/sug voltag suppsso YZ DIN (EN ) tminal, With light/sug voltag suppsso Rf to pag 22 fo dtails on Y typ. t Pot siz Symbol Pot siz VP500 VP V 04 V y Thad Nil F N Rc G NPT u Backt fo modula connction (Modula adapt) VP544 VP744 Nil Non M Ys V V M1 Ys V i Safty limit sitch/ Wiing G Nil (Mad by OMRON) M12 conncto M (Mad by OMRON) M12 conncto S1 (Mad by Rockll utomation) o With chck valv (Only xtnal pilot) Chck pplicabl Thad Symbol valv tub O.D. Rc G NPT Nil Non V V V ø6 V Ys B ø1/4" V Fo th intnal pilot, th symbol is nil. Rf to Piping fo Extnal Pilot Typ on pag 5 fo slction of th chck valv. Pat Nos. Dsciption Pat no. pplicabl modl Modula adapt E310-U03 VP544m-5m1-03 Modula adapt E410-U04 VP544m-5m1-04 Modula adapt E410-U04 VP744-5m1-04 Dual Rsidual Pssu Rlas Valv VP 5 44 R 5 DZ 1 03 M 538 t y u i Sis 5 VP500 7 VP700 Pilot Nil Intnal pilot R Extnal pilot Rf to Installation on pag 22 bfo slcting th intnal pilot typ. Voltag 5 24 VDC Elctical nty DZ DIN tminal, With light/sug voltag suppsso YZ DIN (EN ) tminal, With light/sug voltag suppsso Rf to pag 22 fo dtails on Y typ. t Pot siz Symbol Pot siz VP500 VP V 04 V 3 y Thad Nil Rc F G N NPT u Safty limit sitch/ Wiing Nil G (Mad by OMRON) M M12 conncto (Mad by OMRON) M12 conncto S1 (Mad by Rockll utomation) i With chck valv (Only xtnal pilot) Chck pplicabl Thad Symbol valv tub O.D. Rc G NPT Nil Non V V V ø6 V Ys B ø1/4" V Fo th intnal pilot, th symbol is nil. Rf to Piping fo Extnal Pilot Typ on pag 5 fo slction of th chck valv.

5 Safty Standad ISO Ctifid 3-Pot Solnoid Valv/ Rsidual Pssu Rlas Valv ith Dtction of Main Valv Position VP500/ , 538, 555 Ho to Od Dual Rsidual Pssu Rlas Valv ith Soft Stat-up Function Sis 5 VP500 7 VP700 VP DZ 1 03 M 555 t Pot siz Symbol Pot siz VP500 VP V 04 V t y u i o Pilot Nil Intnal pilot R Extnal pilot Rf to Installation on pag 22 bfo slcting th intnal pilot typ. y Thad Nil F N i With chck valv (Only xtnal pilot) pplicabl Thad Symbol Chck valv tub O.D. Rc G NPT Nil Non V V V ø6 V Ys B ø1/4" V Fo th intnal pilot, th symbol is nil. Rf to Piping fo Extnal Pilot Typ on pag 5 fo slction of th chck valv. Mad to Od 1 Rc G NPT Voltag 5 24 VDC o Thottl Nil Vaiabl thottl 10 ø1 fixd oific 15 ø1.5 fixd oific 20 1 ø2 fixd oific 1 VP700 only Sis Compatibl ith Sconday Battis Fo dtails on 25-, f to th Wb Catalog Sis Compatibl ith Sconday Battis/25- Sis. Ho to Od VP 4 5DZ Fill in accoding to Ho to Od abov. Sconday batty compatibl Elctical nty DIN tminal, DZ With light/sug voltag suppsso DIN (EN ) tminal, YZ With light/sug voltag suppsso Rf to pag 22 fo dtails on Y typ. u Safty limit sitch/wiing Nil G (Mad by OMRON) M M12 conncto (Mad by OMRON) S1 M12 conncto (Mad by Rockll utomation) Elctical nty can b slctd only fo D typ. Chck valv typ is availabl only hn th thad typ is Rc. VP500/700 Spcific Poduct Spcific Poduct Optional Pcautions 87 Symbols Pcautions ccssois Symbols VG342 4

6 VP500/ , 538, 555 Valv Spcifications Fluid i Typ of actuation N.C. (Sping tun) Opation Intnal pilot Extnal pilot Opating pssu ang 0.25 to 0.7 MPa 0.25 to 0.7 MPa Extnal pilot pssu 0.25 to 0.7 MPa (Sam as opating pssu) Maximum opating funcy 30 cycls/minut Minimum opating funcy 1 cycl/k Opating and ambint tmpatus 10 to 50 C (No fzing) mbint humidity 20 to 90% RH (No condnsation) Manual ovid Non Pilot xhaust Individual xhaust Lubication Not uid Mounting ointation Unstictd Impact/Vibation sistanc 150/30 m/s 2 Enclosu IP65 Opating nvionmnt Indoos B10D (MTTFd calculation) 10,000,000 cycls Intnal Pilot Typ Caution Evn hn th inlt pssu is ithin th opating pssu ang, stictd piping, tc., may caus ducd flo on th inlt sid, lading to th valv not opating poply. Rf to Installation in th Spcific Poduct Pcautions fo dtails. Flo-at Chaactistics / Wight Piping fo Extnal Pilot Typ Caution Th poduct may not opat hn th xtnal pilot pssu is insufficint du to simultanous opation o stictd ai piping. In this cas, us th chck valv (KH sis) ith th xtnal pilot pot, chang th piping siz o adjust th st pssu to povid a constant pssu of 0.25 MPa o mo. Flo-at chaactistics Modl 1R2 (PR) 2R3 (RR) Wight [g] C [dm 3 /(s ba)] b Cv C [dm 3 /(s ba)] b Cv M S1 VP VP VP VP VP VP VP VP Ndl Valv / Flo-at Chaactistics (VP544/ ) Flo at [L/min (NR)] ø1 ø1.5 ø2 0.7 MPa 0.5 MPa 0.25 MPa Numb of ndl otations (Tuns) 5 Solnoid Spcifications Elctical nty DIN tminal Ratd voltag 24 VDC lloabl voltag fluctuation ±10% Po consumption 0.45 W Sug voltag suppsso Vaisto Indicato LED Safty Limit Sitch Spcifications Manufactu OMRON Rockll utomation Elctical iing G, M12 conncto M12 conncto Contact sistanc 25 mω o lss 50 mω o lss Min. applicabl load 5 VDC, 1 m (Load sistanc) 5 VDC, 5 m (Load sistanc) Max. voltag 24 VDC Max. load cunt 50 m Max. load inductanc 0.5 H Insulation voltag 300 V 600 V Potction against lctic shock Class II (EN :2004)

7 Safty Standad ISO Ctifid 3-Pot Solnoid Valv/ Rsidual Pssu Rlas Valv ith Dtction of Main Valv Position VP500/ , 538, 555 Symbols Safty limit sitch Mad by OMRON Symbol (12) (11) (32) (31) VP54m(R)/74m(R)-536 Intnal pilot 1(P) (12) (32) (11) (31) VP544(R)/744(R)-538 Intnal pilot (12) (32) (11) (31) (12) (32) (11) (31) VP544(R)/744(R)-555 1(P) 1(P) 1(P) Intnal pilot Tminal/Pin Numbs (Built-in sitch 2 N.C.) M12 conncto pin numb (12) (32) (11) (31) (12) (32) (11) (31) Wiing spcification Safty limit sitch tminal [N.C.] M12 conncto pin numb G tminal numb G tminal numb (11) (12) (31) (32) Extnal pilot 1(P) Extnal pilot Extnal pilot Wiing spcification (12) (32) (11) (31) (12) (32) (11) (31) (12) (32) (11) (31) (12) (32) (11) (31) (12) (32) (11) (31) Rcommndd Cimpd Tminals Manufactu Typ Wiing siz J.S.T. Mfg. Co., Ltd. FV (F typ) WG20 (0.5 mm 2 ) V (Staight typ) J.S.T. Mfg. Co., Ltd. is a Japans manufactu. Extnal pilot/with chck valv (12) (32) 1(P) (11) (31) Extnal pilot/with chck valv (12) (32) (11) (31) (12) (32) (11) (31) Extnal pilot/with chck valv (12) (32) (11) (31) (12) (32) (11) (31) VP500/700 Spcific Poduct Spcific Poduct Optional Pcautions 87 Symbols Pcautions ccssois Symbols VG342 1(P) 1(P) 1(P) 6

8 VP500/ , 538, 555 Symbols Safty limit sitch Mad by Rockll utomation Symbol t y Pin Numbs (Built-in sitch 3 N.C.) M12 conncto pin numb t y Wiing spcification y t VP54m(R)/74m(R)-536 Intnal pilot Extnal pilot Extnal pilot/with chck valv t y t y t y 1(P) 1(P) 1(P) Safty limit sitch tminal [N.C.] M12 conncto pin numb VP544(R)/744(R)-538 Intnal pilot Extnal pilot Extnal pilot/with chck valv t y t y t y t y t y t y 1(P) 1(P) 1(P) VP544(R)/744(R)-555 Intnal pilot Extnal pilot Extnal pilot/with chck valv t y t y t y t y t y t y 7 1(P) 1(P) 1(P)

9 Safty Standad ISO Ctifid 3-Pot Solnoid Valv/ Rsidual Pssu Rlas Valv ith Dtction of Main Valv Position VP500/ Dimnsions Rsidual Pssu Rlas Valv (-536) VP542(R)-5 D Y Z1-03l-l-536 VP542(R)-5 D Y Z1-03l-Ml-536 Safty limit sitch Mad by OMRON x ø4.2 (Fo mounting) [ pot] 31 Pot siz: 1/8 (Without chck valv) pplicabl tub O.D.: ø6, ø1/4" (With chck valv) (Extnal pilot pot) 4.5 VP500/ pplicabl cabl O.D. ø3.5 to ø (Max. 10) (31.5) (Distanc btn pots) [1(P), pot] Vnt pot (ø6.2) VP544(R)-5 D Y Z1-03mm-mm pplicabl cabl O.D. ø3.5 to ø7 (22.6) (With chck valv) 2 x ø5.2 (Fo mounting) 2 x ø4.2 (Fo mounting) NC [ pot] F NO 2 1P Safty limit sitch (Mad by OMRON) Pat numb: D4N-2B31 (Conduit G) : D4N-9B31 (M12 conncto) (90.4) (Max. 10) (14) 92.3 M5 x 0.8 (Extnal pilot pot) <Fo th xtnal pilot typ> (14) 45 (22.9) (With chck valv) G (25.7) (M12 conncto) Safty limit sitch (Mad by OMRON) Pat numb: D4N-2B31(Conduit G) : D4N-9B31(M12 conncto) Vi Fo M12 conncto (M12) Pin numb 13.5 G (54.7) 3R (Max. 1) 52 (9) (With modula adapt) (9) (With modula adapt) Spcific Poduct Spcific Poduct Optional Pcautions 87 Symbols Pcautions ccssois Symbols VG Vnt pot (ø6.2) [1(P), pot]

10 VP500/ Dimnsions Rsidual Pssu Rlas Valv (-536) VP542(R)-5 D Y Z1-03l-S1l-536 Safty limit sitch Mad by Rockll utomation x ø4.2 (Fo mounting) [ pot] 31 Pot siz: 1/8 (Without chck valv) pplicabl tub O.D.: ø6, ø1/4" (With chck valv) (Extnal pilot pot) (Max. 10) pplicabl cabl O.D. ø3.5 to ø7 Safty limit sitch (Mad by Rockll utomation) Pat numb: 440P-CDPB03R6 2 x ø4.2 (Fo mounting) (22.9) (With chck valv) 25.2 M12 conncto 32 [1(P), pot] 7 (31.5) (Distanc btn pots) Vnt pot (ø6.2) Vi M12 conncto Pin numb y t VP544(R)-5 D Y Z1-03ll-S1l-536 [ pot] (22.6) (With chck valv) Safty limit sitch (Mad by Rockll utomation) Pat numb: 440P-CDPB03R6 NO 2 F 23 pplicabl cabl O.D. ø3.5 to ø7 2 x ø5.2 (Fo mounting) 47 5 M12 (9) (With modula adapt) NC 1P 3R (90.4) (Max. 10) M5 x 0.8 (Extnal pilot pot) <Fo th xtnal pilot typ> (Max. 1) (9) (With modula adapt) Vnt pot (ø6.2) [1(P), pot]

11 Safty Standad ISO Ctifid 3-Pot Solnoid Valv/ Rsidual Pssu Rlas Valv ith Dtction of Main Valv Position VP500/ Dimnsions Rsidual Pssu Rlas Valv (-536) VP742(R)-5 D Y Z1-04l-l-536 VP742(R)-5 D Y Z1-04l-Ml-536 Safty limit sitch Mad by OMRON 4.5 ø5.2 (Fo mounting) [ pot] Pot siz: 1/8 (Without chck valv) pplicabl tub O.D.: ø6, ø1/4" (With chck valv) (Extnal pilot pot) VP500/700 pplicabl cabl O.D. ø3.5 to ø (Max. 10) (43) [1(P), pot] Vnt pot (ø6.2) VP744(R)-5 D Y Z1-04ll-ll pplicabl cabl O.D. ø3.5 to ø M5 x 0.8 (Extnal pilot pot) <Fo th xtnal pilot typ> (Distanc btn pots) (13.6) (With chck valv) 2 x ø6.2 (Fo mounting) 20.5 ø5.2 (Fo mounting) (14) 73.5 NC 42 [ pot] 40 1P F NO Safty limit sitch (Mad by OMRON) Pat numb: D4N-2B31 (Conduit G) : D4N-9B31 (M12 conncto) 16 (88.9) Max (14) (22.9) (With chck valv) G Safty limit sitch (Mad by OMRON) Pat numb: D4N-2B31(Conduit G) : D4N-9B31(M12 conncto) G (M12) (34.7) (M12 conncto) Vi Fo M12 conncto Pin numb (67.2) (36) 3R (9) (With modula adapt) 16 (2) Spcific Poduct Spcific Poduct Optional Pcautions 87 Symbols Pcautions ccssois Symbols 95.5 VG342 Vnt pot (ø6.2) [1(P), pot]

12 VP500/ Dimnsions Rsidual Pssu Rlas Valv (-536) VP742(R)-5 D Y Z1-04l-S1l-536 Safty limit sitch Mad by Rockll utomation x ø5.2 (Fo mounting) [ pot] 41 Pot siz: 1/8 (Without chck valv) pplicabl tub O.D.: ø6, ø1/4" (With chck valv) (Extnal pilot pot) 7.5 pplicabl cabl O.D. ø3.5 to ø7 (Max. 10) 24 2 x ø5.2 (Fo mounting) Safty limit sitch (Mad by Rockll utomation) Pat numb: 440P-CDPB03R (22.9) (With chck valv) 34.2 M12 conncto (43) 40 [1(P), pot] 9 Vnt pot (ø6.2) (Distanc btn pots) Vi M12 conncto Pin numb y t VP744(R)-5 D Y Z1-04ll-S1l-536 (13.6) (With chck valv) [ pot] 40 F 16 Safty limit sitch (Mad by Rockll utomation) Pat numb: 440P-CDPB03R6 24 pplicabl cabl O.D. ø3.5 to ø7 2 x ø6.2 (Fo mounting) NO (36) 66.0 (9) (With modula adapt) Max M5 x 0.8 (Extnal pilot pot) <Fo th xtnal pilot typ> NC 1P (88.9) 8 M12 3R 16 (2) Vnt pot (ø6.2) [1(P), pot]

13 Safty Standad ISO Ctifid 3-Pot Solnoid Valv/ Rsidual Pssu Rlas Valv ith Dtction of Main Valv Position VP500/ Dimnsions Dual Rsidual Pssu Rlas Valv (-538) VP544(R)-5 D Y Z1-03l-l-538 VP544(R)-5 D Y Z1-03l-Ml-538 Safty limit sitch Mad by OMRON [ pot] Safty limit sitch (Mad by OMRON) Pat numb: D4N-2B31 (Conduit G) : D4N-9B31 (M12 conncto) VP500/700 Pot siz: 1/8 (Without chck valv) pplicabl tub O.D.: ø6, ø1/4" (With chck valv) (Extnal pilot pot) pplicabl cabl O.D. ø3.5 to ø Channl 2 Channl 1 (Max. 10) Vnt pot (ø6.2) (22.9) (With chck valv) 2 x ø5.2 (Fo mounting) 47 5 (90.4) (14) [1(P) pot] (M12 conncto) 8 2 x [ pot] G 28.2 (59.7) 29 Vi Fo M12 conncto Pin numb Spcific Poduct Spcific Poduct Optional Pcautions 87 Symbols Pcautions ccssois Symbols VG342 12

14 VP500/ Dimnsions Dual Rsidual Pssu Rlas Valv (-538) VP544(R)-5 D Y Z1-03l-S1l-538 Safty limit sitch Mad by Rockll utomation [ pot] Safty limit sitch (Mad by Rockll utomation) Pat numb: 440P-CDPB03R6 Pot siz: 1/8 (Without chck valv) pplicabl tub O.D.: ø6, ø1/4" (With chck valv) (Extnal pilot pot) pplicabl cabl O.D. ø3.5 to ø7 2 x ø5.2 (Fo mounting) 47 5 (104.7) 8 M12 conncto 2 x [ pot] Channl Channl (Max. 10) Vnt pot (ø6.2) (22.9) (With chck valv) [1(P) pot] Vi M12 conncto Pin numb y t 13

15 Safty Standad ISO Ctifid 3-Pot Solnoid Valv/ Rsidual Pssu Rlas Valv ith Dtction of Main Valv Position VP500/ Dimnsions Dual Rsidual Pssu Rlas Valv (-538) VP744(R)-5 D Y Z1-04l-l-538 VP744(R)-5 D Y Z1-04l-Ml-538 Safty limit sitch Mad by OMRON [ pot] Safty limit sitch (Mad by OMRON) Pat numb: D4N-2B31 (Conduit G) : D4N-9B31 (M12 conncto) VP500/700 Pot siz: 1/8 (Without chck valv) pplicabl tub O.D.: ø6, ø1/4" (With chck valv) (Extnal pilot pot) pplicabl cabl O.D. ø3.5 to ø Channl 2 Channl 1 (Max. 10) Vnt pot (ø6.2) (22.9) (With chck valv) 2 x ø6.2 (Fo mounting) (88.9) [1(P) pot] 88.9 (M12 conncto) (14) 99 G (70.7) 2 x [ pot] Pin numb 36 Vi Fo M12 conncto 77.5 Spcific Poduct Spcific Poduct Optional Pcautions 87 Symbols Pcautions ccssois Symbols VG342 14

16 VP500/ Dimnsions Dual Rsidual Pssu Rlas Valv (-538) VP744(R)-5 D Y Z1-04l-S1l-538 Safty limit sitch Mad by Rockll utomation [ pot] Safty limit sitch (Mad by Rockll utomation) Pat numb: 440P-CDPB03R6 Pot siz: 1/8 (Without chck valv) pplicabl tub O.D.: ø6, ø1/4" (With chck valv) (Extnal pilot pot) pplicabl cabl O.D. ø3.5 to ø7 2 x ø6.2 (Fo mounting) (103.2) M12 conncto 2 x [ pot] Channl Channl (Max. 10) Vnt pot (ø6.2) (22.9) (With chck valv) [1(P) pot] Vi M12 conncto Pin numb y t 15

17 Safty Standad ISO Ctifid 3-Pot Solnoid Valv/ Rsidual Pssu Rlas Valv ith Dtction of Main Valv Position VP500/ Dimnsions Dual Rsidual Pssu Rlas Valv ith Soft Stat-up Function (-555) VP544(R)-5 D Y Z1-03l-ll-555 VP544(R)-5 D Y Z1-03l-Mll-555 Safty limit sitch Mad by OMRON (15) [ pot] Safty limit sitch (Mad by OMRON) Pat numb: D4N-2B31 (Conduit G) : D4N-9B31 (M12 conncto) VP500/700 Pot siz: 1/8 (Without chck valv) pplicabl tub O.D.: ø6, ø1/4" (With chck valv) (Extnal pilot pot) pplicabl cabl O.D. (ø3.5 to ø7) (Max. 10) x ø5.2 (Fo mounting) (Vaiabl thottl typ) (15) Vnt pot (ø6.2) (22.9) 28.5 (With chck valv) (90.4) [1(P) pot] (14) (M12 conncto) 2 x [ pot] G Vi Fo M12 conncto Pin numb Vnt pot (ø6.4) Spcific Poduct Spcific Poduct Optional Pcautions 87 Symbols Pcautions ccssois Symbols VG342 16

18 VP500/ Dimnsions Dual Rsidual Pssu Rlas Valv ith Soft Stat-up Function (-555) VP544(R)-5 D Y Z1-03l-S1ll-555 Safty limit sitch Mad by Rockll utomation (15) [ pot] Safty limit sitch (Mad by Rockll utomation) Pat numb: 440P-CDPB03R6 Pot siz: 1/8 (Without chck valv) pplicabl tub O.D.: ø6, ø1/4" (With chck valv) (Extnal pilot pot) pplicabl cabl O.D. (ø3.5 to ø7) 2 x ø5.2 (Fo mounting) M12 conncto 2 x [ pot] (Max. 10) (Vaiabl thottl typ) (90.4) Vnt pot (ø6.4) (15) Vi M12 conncto y Vnt pot (ø6.2) (22.9) (With chck valv) [1(P) pot] Pin numb t 17

19 Safty Standad ISO Ctifid 3-Pot Solnoid Valv/ Rsidual Pssu Rlas Valv ith Dtction of Main Valv Position VP500/ Dimnsions Dual Rsidual Pssu Rlas Valv ith Soft Stat-up Function (-555) VP744(R)-5 D Y Z1-04l-ll-555 VP744(R)-5 D Y Z1-04l-Mll-555 Safty limit sitch Mad by OMRON [ pot] Safty limit sitch (Mad by OMRON) Pat numb: D4N-2B31 (Conduit G) : D4N-9B31 (M12 conncto) VP500/700 Pot siz: 1/8 (Without chck valv) pplicabl tub O.D.: ø6, ø1/4" (With chck valv) (Extnal pilot pot) pplicabl cabl O.D. ø3.5 to ø x ø6.2 (Fo mounting) (Max. 10) Vnt pot (ø6.2) (22.9) (With chck valv) 67 (Vaiabl thottl typ) (88.9) [1(P) pot] 88.9 (M12 conncto) (14) G 2 x [ pot] Vnt pot 27.2 (ø6.4) 70.7 Vi Fo M12 conncto Pin numb Spcific Poduct Spcific Poduct Optional Pcautions 87 Symbols Pcautions ccssois Symbols VG342 18

20 VP500/ Dimnsions Dual Rsidual Pssu Rlas Valv ith Soft Stat-up Function (-555) VP744(R)-5 D Y Z1-04l-S1ll-555 Safty limit sitch Mad by Rockll utomation [ pot] Safty limit sitch (Mad by Rockll utomation) Pat numb: 440P-CDPB03R6 Pot siz: 1/8 (Without chck valv) pplicabl tub O.D.: ø6, ø1/4" (With chck valv) (Extnal pilot pot) pplicabl cabl O.D. ø3.5 to ø7 2 x ø6.2 (Fo mounting) M12 conncto 2 x [ pot] (Vaiabl thottl typ) (Max. 10) (86.3) Vnt pot 27.2 (ø6.4) Vnt pot (ø6.2) (22.9) (With chck valv) [1(P) pot] 86.3 Vi M12 conncto Pin numb y t 19

21 B VP500/ , 538, 555 Optional ccssois Fo dtails on optional accssois, f to th Wb Catalog. Piping dapt:, piping adapt allos installation/moval of th componnt ithout moving th piping and thus maks maintnanc asi. Pot siz D Cnt of F.R.L. body Pat no. 1 Pot siz B D E300-l E400-l l in pat numbs indicats a pip thad typ. No indication is ncssay fo Rc; hov, indicat N fo NPT, and F fo G. Spaat intfacs a uid fo modula unit. Oding Exampl 1 1 Dual sidual pssu las valv VP544-5DZ pc. Filt gulato W30-03G- 1 pc. Spac ith backt Y300T- 3 pcs. Piping adapt E pcs. *1 Poducts do not com assmbld. Oding Exampl 2 1 Rsidual pssu las valv/ Bas mountd VP544R-5DZ1-03M pc. Filt gulato W30-03G- 1 pc. Spac ith backt Y300T- 3 pcs. Piping adapt E pcs. *1 Poducts do not com assmbld. Dual sidual pssu las valv ith soft stat-up function Piping adapt Piping adapt Spac ith Backt E E G H F C B (Spac idth) Sal D K J Cnt of F.R.L. body Pat no. B C D E F G H J K Y300T Y400T Spac ith backt Rsidual pssu las valv Spac ith backt VP500/700 Spcific Poduct Spcific Poduct Optional Pcautions 87 Symbols Pcautions ccssois Symbols VG342 20

22 VP500/ , 538, 555 Spac ith Backt Mounting Position Rsidual Pssu Rlas Valv (VP544/ ) Dual Rsidual Pssu Rlas Valv (-538) IN OUT IN a b c d OUT (Max. 10) 82.9 (Max. 10) a b d c (14) (14) Modl a b c d Not VP544R-5DZ1-03Mm W30-03G- Y300T- E VP744R-5DZ1-03Mm W40-04G- Y400T- E Modl a b c d Not VP544R-5DZ W30-03G- Y300T- E VP744R-5DZ W40-04G- Y400T- E Dual Rsidual Pssu Rlas Valv ith Soft Stat-up Function (-555) (Max. 10) IN OUT a b d c (14) Modl a b c d Not VP544-5DZ W30-03G- Y300T- E VP744-5DZ W40-04G- Y400T- E

23 VP500/ , 538, 555 Spcific Poduct Pcautions B su to ad this bfo handling th poducts. Rf to th back cov fo safty instuctions. Fo 3/4/5-pot solnoid valv pcautions, f to th Handling Pcautions fo SMC Poducts and th Opation Manual on th SMC bsit: Ho to Us DIN Tminal Conncto Caution Connction 1. Loosn th holding sc and pull th conncto out of th solnoid valv tminal block. 2. ft moving th holding sc, inst a flat blad scdiv, tc., into th notch on th bottom of th tminal block and py it opn, spaating th tminal block and th housing. 3. Loosn th tminal scs (slottd scs) in th tminal block. Inst th lad co is into th tminals accoding to th connction mthod, and scu th is by -tightning th tminal scs. 4. Scu th cod by fastning th gland nut. Caution Whn making connctions, plas not that using a havy-duty cod of a siz outsid of th ang of suppotd sizs (ø3.5 to ø7) ill not satisfy IP65 (nclosu) standads. lso, b su to tightn th gland nut and holding sc ithin thi spcifid tou angs. Changing th nty diction ft spaating th tminal block and housing, th cod nty diction can b changd by otating th housing in th dsid diction (4 dictions at 90 intvals). * Whn uippd ith a light, b caful not to damag th light ith th cod s lad is. Pcautions Plug in and pull out th conncto vtically ithout tilting it to on sid. Compatibl cabl Cod O.D.: ø3.5 to ø7 (Rfnc) 0.5 mm 2, 2-co o 3-co, uivalnt to JIS C 3306 Gland nut Tightning tou 1.65 to 2.5 N m Wash Gommt (Rubb) Voltag symbol D typ: 24 V Y typ: 24 VN Tminal sc 3 locations Tightning tou 0.2 to 0.25 N m Holding sc Tightning tou 0.4 N m Housing (Position fo light mounting) Tminal block Notch Y typ Th Y typ DIN conncto is in complianc ith th DIN standad of a 8 mm pitch btn tminals. It is not intchangabl ith th D typ DIN conncto ith a 9.4 mm pitch btn tminals. To distinguish it fom th D typ DIN conncto, N is listd at th nd of voltag symbol. Th dimnsions a th sam as thos of th D typ DIN conncto. Light/Sug Voltag Suppsso DIN Tminal With light (DZ) (YZ) No. 1 ( )(+) Vaisto No. 2 (+)( ) LED Th is no polaity. Th vaisto sug voltag suppsso has sidual voltag cosponding to th potctiv lmnt and atd voltag; thfo, potct th contoll sid fom th sug voltag. Limit Sitch Cabl n OMRON o Rockll utomation M12 conncto limit sitch cabl is availabl. M12 Conncto Cabl (4 Pins) Mad by OMRON Pat numb Cabl lngth [mm] ZS-37-L 300 ZS-37-M 500 ZS-37-N 1000 ZS-37-P 2000 ZS-37-C 5000 M12 Conncto Cabl (6 Pins) Mad by Rockll utomation Pat numb Cabl lngth [mm] VP Rockll utomation pat numb: 889R-F6EC-2 W commnd using on of th staight typ M12 conncto cabls shon abov. If th L typ is usd, th cabl nty diction ill not b fixd. Installation 1. Us th xtnal pilot typ hn using th VP500/ o 538 ith th V sis. Install th V sis on th pimay sid. 2. Fo th VP500/ and 538 intnal pilot typ, vn hn th inlt pssu is ithin th opating pssu ang, stictd piping, tc., may caus ducd flo on th inlt sid, lading to th valv not opating poply. Th commndd piping siz is " fo th VP500 and " fo th VP700. lso, us piping ith an I.D. of 10 mm o lag fo th VP500, and 13 mm o lag fo th VP700. Whn slcting a gulato o a filt gulato, us piping lag than th commndd siz ith sufficint flo at chaactistics. Fo xtndd piping btn th gulato and th valv (inlt piping), kp piping as shot as possibl (1 m o lss). Fo us und conditions oth than thos listd abov, plas us th xtnal pilot typ. Coil VP500/700 Spcific Poduct Spcific Poduct Optional Pcautions 87 Symbols Pcautions ccssois Symbols VG342 22

24 Safty Standad ISO Ctifid 3-Pot Solnoid Valv/ Rsidual Pssu Rlas Valv ith Dtction of Main Valv Position VG *1 *1 Rf to pag 2 fo compliant poducts. Ho to Od Dual Rsidual Pssu Rlas Valv VG342 R 5 DZ 06 M 87 t y u Pilot Nil Intnal pilot R Extnal pilot Rf to Installation on pag 30 bfo slcting th intnal pilot typ. Voltag 5 24 VDC Elctical nty DZ DIN tminal, With light/sug voltag suppsso Pot siz 06 3/ t Thad Nil Rc F G N NPT y Safty limit sitch/wiing M M12 conncto (Mad by OMRON) S1 M12 conncto (Mad by Rockll utomation) u With chck valv (Only xtnal pilot) pplicabl tub Thad Symbol Chck valv O.D. Rc G NPT Nil Non V V V ø8 V Ys B ø5/16" V Fo th intnal pilot, th symbol is nil. Rf to Piping fo Extnal Pilot Typ on pag 24 fo slction of th chck valv. Mad to Od 1 Sis Compatibl ith Sconday Battis Fo dtails on 25-, f to th Wb Catalog Sis Compatibl ith Sconday Battis/25- Sis. Ho to Od 25 VG342 5DZ M 87 Sconday batty compatibl Fill in accoding to Ho to Od abov. Elctical nty can b slctd only fo D typ. Chck valv typ is availabl only hn th thad typ is Rc. 23

25 Safty Standad ISO Ctifid 3-Pot Solnoid Valv/ Rsidual Pssu Rlas Valv ith Dtction of Main Valv Position VG Valv Spcifications Fluid Typ of actuation i N.C. (Sping tun) Opation Intnal pilot Extnal pilot Opating pssu ang 0.25 to 0.7 MPa 0.25 to 0.7 MPa Extnal pilot pssu Maximum opating funcy Minimum opating funcy Opating and ambint tmpatus mbint humidity Manual ovid Pilot xhaust Lubication Mounting ointation 30 cycls/minut 1 cycl/k 10 to 50 C (No fzing) 0.25 to 0.7 MPa (Sam as opating pssu) 95% RH o lss (No condnsation) Non Individual xhaust Not uid Unstictd Impact/Vibation sistanc 150/50 m/s 2 Enclosu Opating nvionmnt IP40 Indoos Wight 2.8 kg (1" typ: 3.2 kg) 2.9 kg (1" typ: 3.3 kg) B10D (MTTFd calculation) 1,000,000 cycls Intnal Pilot Typ Caution Evn hn th inlt pssu is ithin th opating pssu ang, stictd piping, tc., may caus ducd flo on th inlt sid, lading to th valv not opating poply. Rf to Installation in th Spcific Poduct Pcautions fo dtails. Piping fo Extnal Pilot Typ Caution Th poduct may not opat hn th xtnal pilot pssu is insufficint du to simultanous opation o stictd ai piping. In this cas, us th chck valv (KH sis) ith th xtnal pilot pot, chang th piping siz o adjust th st pssu to povid a constant pssu of 0.25 MPa o mo. Flo-at Chaactistics Modl Solnoid Spcifications Elctical nty Ratd voltag lloabl voltag fluctuation Po consumption Suppsso Indicato C [dm 3 /(s ba)] DIN tminal 24 VDC 15% to +10% of th atd voltag 2.2 W Diod LED Flo-at chaactistics 1R2 (PR) 2R3 (RR) b Cv C [dm 3 /(s ba)] VG VG Safty Limit Sitch Spcifications Manufactu OMRON Rockll utomation Elctical iing M12 conncto Contact sistanc 25 mω o lss 50 mω o lss Min. applicabl load 5 VDC, 1 m (Load sistanc) 5 VDC, 5 m (Load sistanc) Max. voltag 24 VDC Max. load cunt 50 m Max. load inductanc 0.5 H Insulation voltag 300 V 600 V Potction against lctic shock Class II (EN :2004) b Cv VP500/700 Spcific Poduct Spcific Poduct Optional Pcautions 87 Symbols Pcautions ccssois Symbols VG

26 VG Symbols Safty limit sitch Mad by OMRON Symbol Pin Numbs (Built-in sitch 2 N.C.) M12 conncto pin numb Wiing spcification VG342(R)-87 Intnal pilot Extnal pilot Extnal pilot/with chck valv 1(P) Safty limit sitch tminal [N.C.] M12 conncto pin numb 1(P) 1(P) Safty limit sitch Mad by Rockll utomation Symbol t y Pin Numbs (Built-in sitch 3 N.C.) M12 conncto pin numb t y Wiing spcification y t VG342(R)-87 Intnal pilot Extnal pilot Extnal pilot/with chck valv t y t y t y t y t y t y 25 1(P) 1(P) 1(P)

27 Safty Standad ISO Ctifid 3-Pot Solnoid Valv/ Rsidual Pssu Rlas Valv ith Dtction of Main Valv Position VG Dimnsions Dual Rsidual Pssu Rlas Valv (-87) VG342(R)-5DZ-06l-Ml-87 Safty limit sitch Mad by OMRON VP500/ Pot siz: 1/8 (Without chck valv) pplicabl tub O.D.: ø8, ø5/16" (With chck valv) (Extnal pilot pot) (27.7) /4 [ pot] (Max. 3) Vnt pot Should b nomally opn. 3 x ø8.5 (Mounting hol) (69.5) x 3/4 [ pot] Should b nomally opn. 2 Channl 2 M12 x 1 (75) 3 3 Channl 1 (48.2) Pg9 10 (11.4) (106.6) (190.9: Fo th xtnal pilot typ) Safty limit sitch (Mad by OMRON) Pat numb: D4N-9B31 pplicabl cabl O.D. ø4.5 to ø7 Vi M12 conncto Pin numb /4 [1(P) pot] Spcific Poduct Spcific Poduct Optional Pcautions 87 Symbols Pcautions ccssois Symbols VG

28 VG Dimnsions Dual Rsidual Pssu Rlas Valv (-87) VG342(R)-5DZ-10l-Ml-87 Safty limit sitch Mad by OMRON Pot siz: 1/8 (Without chck valv) pplicabl tub O.D.: ø8, ø5/16" (With chck valv) (Extnal pilot pot) Channl 2 M12 x 1 Channl 1 Pg9 Safty limit sitch (Mad by OMRON) Pat numb: D4N-9B31 pplicabl cabl O.D. ø4.5 to ø7 (27.7) (Max. 3) (69.5) Vnt pot Should b nomally opn. 3 x ø8.5 (Mounting hol) (75) (76.2) 16.6 (106.6) (190.9: Fo th xtnal pilot typ) [ pot] dapt 2 x 1 [ pot] Should b nomally opn (5) [1(P) pot] Vi M12 conncto Pin numb 27

29 Safty Standad ISO Ctifid 3-Pot Solnoid Valv/ Rsidual Pssu Rlas Valv ith Dtction of Main Valv Position VG Dimnsions Dual Rsidual Pssu Rlas Valv (-87) VG342(R)-5DZ-06l-S1l-87 Safty limit sitch Mad by Rockll utomation VP500/ Pot siz: 1/8 (Without chck valv) pplicabl tub O.D.: ø8, ø5/16" (With chck valv) (Extnal pilot pot) (27.7) /4 [ pot] (Max. 3) Vnt pot Should b nomally opn. 3 x ø8.5 (Mounting hol) (69.5) x 3/4 [ pot] Should b nomally opn. 2 Channl 2 M12 x 1 (75) 3 3 Channl 1 (48.2) 1 Pg (11.4) (106.6) (190.9: Fo th xtnal pilot typ) Safty limit sitch (Mad by Rockll utomation) Pat numb: 440P-CDPB03R6 pplicabl cabl O.D. ø4.5 to ø7 Vi M12 conncto y Pin numb t /4 [1(P) pot] Spcific Poduct Spcific Poduct Optional Pcautions 87 Symbols Pcautions ccssois Symbols VG

30 VG Dimnsions Dual Rsidual Pssu Rlas Valv (-87) VG342(R)-5DZ-10l-S1l-87 Safty limit sitch Mad by Rockll utomation Pot siz: 1/8 (Without chck valv) pplicabl tub O.D.: ø8, ø5/16" (With chck valv) (Extnal pilot pot) 64.5 Channl 2 M12 x 1 Channl 1 Pg9 Safty limit sitch (Mad by Rockll utomation) Pat numb: 440P-CDPB03R6 pplicabl cabl O.D. ø4.5 to ø7 (27.7) (Max. 3) (69.5) Vnt pot Should b nomally opn. 3 x ø8.5 (Mounting hol) N (75) 1 (13.4) (76.2) (106.6) (175.9: Fo th intnal pilot typ) [ pot] 2 x 1 [ pot] Should b nomally opn (5) [1(P) pot] Vi M12 conncto y Pin numb t 29

31 VG Spcific Poduct Pcautions B su to ad this bfo handling th poducts. Rf to th back cov fo safty instuctions. Fo 3/4/5-pot solnoid valv pcautions, f to th Handling Pcautions fo SMC Poducts and th Opation Manual on th SMC bsit: Ho to Us DIN Tminal Conncto Caution Connction 1. Loosn th holding sc and pull th conncto out of th solnoid valv tminal block. 2. ft moving th holding sc, inst a flat blad scdiv, tc., into th notch on th bottom of th tminal block and py it opn, spaating th tminal block and th housing. 3. Loosn th tminal scs in th tminal block. Inst th lad co is into th tminals, and scu th is by tightning th tminal scs. s th poduct has polaity, b su to i th poduct coctly in accodanc ith th tminal numb symbols of th tminal block hil fing to th lctic cicuit diagam. 4. Scu th cod by fastning th gland nut. Tightn th gland nut and holding sc ithin thi spcifid tou angs. Changing th nty diction ft spaating th tminal block and housing, th cod nty diction can b changd by otating th housing in th opposit diction by 180. * B caful not to damag th lmnt, tc., ith th cod s lad is. Pcautions Plug in and pull out th conncto vtically ithout tilting it to on sid. Compatibl cabl Cod O.D.: ø4.5 to ø7 (Rfnc) 0.5 to 1.5 mm 2, 2-co o 3-co, uivalnt to JIS C 3306 pplicabl cimpd tminals O-tminals: Euivalnt to R1.25-4M dfind in th JIS C 2805 Y-tminals: Euivalnt to L mad by J.S.T. Mfg. Co., Ltd. Rod-tminals: Up to siz 1.5 Gland nut Tightning tou 2.5 to 3.75 N m Wash Gommt (Rubb) Holding sc Tightning tou 0.5 to 0.6 N m Housing Tminal block Tminal numb Tminal sc 3 locations Tightning tou 0.4 to 0.5 N m Light/Sug Voltag Suppsso Tminal numb 1 (+) Tminal numb 2 ( ) Limit Sitch Cabl n OMRON o Rockll utomation M12 conncto limit sitch cabl is availabl. M12 Conncto Cabl (4 Pins) Mad by OMRON Pat numb Cabl lngth [mm] ZS-37-L 300 ZS-37-M 500 ZS-37-N 1000 ZS-37-P 2000 ZS-37-C 5000 M12 Conncto Cabl (6 Pins) Mad by Rockll utomation Pat numb Cabl lngth [mm] VP Rockll utomation pat numb: 889R-F6EC-2 W commnd using on of th staight typ M12 conncto cabls shon abov. If th L typ is usd, th cabl nty diction ill not b fixd. Installation Fo th VG intnal pilot typ, vn hn th inlt pssu is ithin th opating pssu ang, stictd piping, tc., may caus ducd flo on th inlt sid, lading to th valv not opating poply. Th commndd piping siz is 3/4" o lag. lso, us piping ith an I.D. of 19 mm o lag. Whn slcting a gulato o a filt gulato, us piping lag than th commndd siz ith sufficint flo at chaactistics. Fo xtndd piping btn th gulato and th valv (inlt piping), kp piping as shot as possibl (2 m o lss). Fo us und conditions oth than thos listd abov, plas us th xtnal pilot typ. Coil VP500/700 Spcific Poduct Spcific Poduct Optional Pcautions 87 Symbols Pcautions ccssois Symbols VG

32 Safty Instuctions Caution: Waning: Dang : Caution indicats a hazad ith a lo lvl of isk hich, if not avoidd, could sult in mino o modat injuy. Waning indicats a hazad ith a mdium lvl of isk hich, if not avoidd, could sult in dath o sious injuy. Dang indicats a hazad ith a high lvl of isk hich, if not avoidd, ill sult in dath o sious injuy. Ths safty instuctions a intndd to pvnt hazadous situations and/o uipmnt damag. Ths instuctions indicat th lvl of potntial hazad ith th labls of Caution, Waning o Dang. Thy a all impotant nots fo safty and must b follod in addition to Intnational Standads (ISO/IEC) 1), and oth safty gulations. 1) ISO 4414: Pnumatic fluid po Gnal uls lating to systms. ISO 4413: Hydaulic fluid po Gnal uls lating to systms. IEC : Safty of machiny Elctical uipmnt of machins. (Pat 1: Gnal uimnts) ISO : Manipulating industial obots Safty. tc. Waning 1. Th compatibility of th poduct is th sponsibility of th pson ho dsigns th uipmnt o dcids its spcifications. Sinc th poduct spcifid h is usd und vaious opating conditions, its compatibility ith spcific uipmnt must b dcidd by th pson ho dsigns th uipmnt o dcids its spcifications basd on ncssay analysis and tst sults. Th xpctd pfomanc and safty assuanc of th uipmnt ill b th sponsibility of th pson ho has dtmind its compatibility ith th poduct. This pson should also continuously vi all spcifications of th poduct fing to its latst catalog infomation, ith a vi to giving du considation to any possibility of uipmnt failu hn configuing th uipmnt. 2. Only psonnl ith appopiat taining should opat machiny and uipmnt. Th poduct spcifid h may bcom unsaf if handld incoctly. Th assmbly, opation and maintnanc of machins o uipmnt including ou poducts must b pfomd by an opato ho is appopiatly taind and xpincd. 3. Do not svic o attmpt to mov poduct and machiny/ uipmnt until safty is confimd. 1. Th inspction and maintnanc of machiny/uipmnt should only b pfomd aft masus to pvnt falling o unaay of th divn objcts hav bn confimd. 2. Whn th poduct is to b movd, confim that th safty masus as mntiond abov a implmntd and th po fom any appopiat souc is cut, and ad and undstand th spcific poduct pcautions of all lvant poducts cafully. 3. Bfo machiny/uipmnt is statd, tak masus to pvnt unxpctd opation and malfunction. 4. Contact SMC bfohand and tak spcial considation of safty masus if th poduct is to b usd in any of th folloing conditions. 1. Conditions and nvionmnts outsid of th givn spcifications, o us outdoos o in a plac xposd to dict sunlight. 2. Installation on uipmnt in conjunction ith atomic ngy, ailays, ai navigation, spac, shipping, vhicls, militay, mdical tatmnt, combustion and cation, o uipmnt in contact ith food and bvags, mgncy stop cicuits, clutch and bak cicuits in pss applications, safty uipmnt o oth applications unsuitabl fo th standad spcifications dscibd in th poduct catalog. 3. n application hich could hav ngativ ffcts on popl, popty, o animals uiing spcial safty analysis. 4. Us in an intlock cicuit, hich uis th povision of doubl intlock fo possibl failu by using a mchanical potctiv function, and piodical chcks to confim pop opation. Complianc Ruimnts Caution 1. Th poduct is povidd fo us in manufactuing industis. Th poduct hin dscibd is basically povidd fo pacful us in manufactuing industis. If considing using th poduct in oth industis, consult SMC bfohand and xchang spcifications o a contact if ncssay. If anything is uncla, contact you nast sals banch. Limitd aanty and Disclaim/ Complianc Ruimnts Th poduct usd is subjct to th folloing Limitd aanty and Disclaim and Complianc Ruimnts. Rad and accpt thm bfo using th poduct. Limitd aanty and Disclaim 1. Th aanty piod of th poduct is 1 ya in svic o 1.5 yas aft th poduct is dlivd, hichv is fist. 2) lso, th poduct may hav spcifid duability, unning distanc o placmnt pats. Plas consult you nast sals banch. 2. Fo any failu o damag potd ithin th aanty piod hich is claly ou sponsibility, a placmnt poduct o ncssay pats ill b povidd. This limitd aanty applis only to ou poduct indpndntly, and not to any oth damag incud du to th failu of th poduct. 3. Pio to using SMC poducts, plas ad and undstand th aanty tms and disclaims notd in th spcifid catalog fo th paticula poducts. 2) Vacuum pads a xcludd fom this 1 ya aanty. vacuum pad is a consumabl pat, so it is aantd fo a ya aft it is dlivd. lso, vn ithin th aanty piod, th a of a poduct du to th us of th vacuum pad o failu du to th dtioation of ubb matial a not covd by th limitd aanty. 1. Th us of SMC poducts ith poduction uipmnt fo th manufactu of apons of mass dstuction (WMD) o any oth apon is stictly pohibitd. 2. Th xpots of SMC poducts o tchnology fom on county to anoth a govnd by th lvant scuity las and gulations of th countis involvd in th tansaction. Pio to th shipmnt of a SMC poduct to anoth county, assu that all local uls govning that xpot a knon and follod. Caution SMC poducts a not intndd fo us as instumnts fo lgal mtology. Masumnt instumnts that SMC manufactus o slls hav not bn ualifid by typ appoval tsts lvant to th mtology (masumnt) las of ach county. Thfo, SMC poducts cannot b usd fo businss o ctification odaind by th mtology (masumnt) las of ach county. Rvision Histoy Edition B Bas-mountd typ (VP , VP ) sidual pssu las valvs hav bn addd. Th svic lif of th safty limit sitch mad by Rockll utomation has bn changd. Th VG-87 ith a safty limit sitch mad by Rockll utomation has bn addd to safty ctifid poducts. pcaution gading installation has bn addd to th spcific poduct pcautions. Numb of pags has bn incasd fom 28 to 32. W Safty Instuctions B su to ad th Handling Pcautions fo SMC Poducts (M-E03-3) and Opation Manual bfo us.

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