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1 MODEL CBL2000E-II MOBILE BELT CONVEYOR CHARLATTE AMERICA, INC. 600 MOUNTAIN LANE P.O. BOX 968 BLUEFIELD, VA TELEPHONE (276) FAX (276) SPARE PARTS FAX: (276) ONLINE: CUSTOMER SERVICE: US AIRWAYS - REVISION B - 6/27/14 THIS GUIDE IS TO BE USED ONLY WITH THE MODEL CBL2000E MOBILE BELT CONVEYOR WITH SERIAL NUMBERS ABOVE OTHER MODELS IN THIS SERIES MAY HAVE OPERATING FEATURES UNLIKE THIS MODEL.

2 CHAPTER 4 ELECTRICAL SYSTEM TABLE OF CONTENTS CHAPTER/SECTION PAGE I. ELECTRICAL SYSTEM A. Recommended Controller Settings - Curtis B. Curtis Handheld Programmer Menu System C. Wiring Diagrams Contents

3 THIS PAGE INTENTIONALLY LEFT BLANK Contents

4 I. ELECTRICAL SYSTEM CHAPTER 4 ELECTRICAL SYSTEM A. Recommended Controller Settings - Curtis Charlatte Parameter Display NOTICE REFER TO CHAPTER 5 CURTIS CONTROLLER MANUAL FOR MORE DETAILED INFORMATION REGARDING PARAMETERS AND SETUP. SEE CHAPTER 2 SECTION 4 FOR TROUBLESHOOTING NOTICE SETTINGS PROVIDED ARE RECOMMENDED BY CHARLATTE FOR MOST OPERATIONS. SETTINGS MAY NEED TO BE MODIFIED TO MEET A SPECIFIC ENVIROMENT. Page 1-1 Value Min Max Unit Power Steer Delay Seconds Power Steering PWM % Motor Changeover Driver PWM % 5 Second Delay Seconds Multimode Settings Traction Multimode Settings Forward High Max Speed rpm Reverse High Max Speed rpm Forward Low Max Speed rpm Reverse Low Max Speed rpm Traction Drive Current Limit % Traction Regen Current Limit % Traction Brake Current Limit % Belt Multimode Settings Belt Max Speed M rpm Belt Max Speed M rpm Belt Max Speed M rpm Belt OverSpeed rpm Belt Drive Current Limit % Belt Regen Current Limit % Belt Brake Current Limit % Timers and Counters Service Timers Reset Total Service Timer Off Off On Enable Total Service Timer Off Off On Total Service Interval Hours Reset Traction Service Timer Off Off On Enable Traction Service Timer Off Off On Trac Service Interval Hours Reset Belt Service Timer Off Off On Enable Belt Service Timer Off Off On Belt Service Interval Hours Battery Management BDI Lockout Level Slow % BDI Lockout Speed Slow rpm

5 Recommended Controller Settings Curtis (Continued) 1 - Speed Mode Battery Vehicle B. Curtis Handheld Programmer Menu System 1. Main Menu Parameter Display Value Min Max Unit Response Full Accel Rate HS Seconds Full Accel Rate LS Seconds Low Accel Rate Seconds Neutral Decel Rate HS Seconds Neutral Decel Rate LS Seconds Full Brake Rate HS Seconds Full Brake Rate LS Seconds Low Brake Rate Seconds Fine Tuning Partial Decel Rate Seconds HS (High Speed) % LS (Low Speed) % Reversal Soften % Reset Volts Per Cell Volt Full Volts Per Cell Volt Empty Volts Per Cell Volt Discharge Time Minutes BDI Reset Percent % Speed to RPM Page 1-2

6 2. Program Sub-Menu Charlatte 1 - Speed Mode Battery Vehicle Parameter/Program Display Power Steer Delay Power Steering PWM Motor Changeover Driver PWM 5 Second Delay Multimode Settings Traction Multimode Settings Forward High Max Speed Reverse High Max Speed Forward Low Max Speed Reverse Low Max Speed Traction Drive Current Limit Traction Regen Current Limit Traction Brake Current Limit Belt Multimode Settings Belt Max Speed M1 Belt Max Speed M2 Belt Max Speed M3 Belt OverSpeed Belt Drive Current Limit Belt Regen Current Limit Belt Brake Current Limit Timers and Counters Service Timers Reset Total Service Timer Enable Total Service Timer Total Service Interval Reset Traction Service Timer Enable Traction Service Timer Trac Service Interval Reset Belt Service Timer Enable Belt Service Timer Belt Service Interval Battery Management BDI Lockout Level Slow BDI Lockout Speed Slow Response Full Accel Rate HS Full Accel Rate LS Low Accel Rate Neutral Decel Rate HS Neutral Decel Rate LS Full Brake Rate HS Full Brake Rate LS Low Brake Rate Fine Tuning Partial Decel Rate HS (High Speed) LS (Low Speed) Reversal Soften Reset Volts Per Cell Full Volts Per Cell Empty Volts Per Cell Discharge Time BDI Reset Percent Speed to RPM Page 1-3

7 3. Monitor Sub-Menu Charlatte Battery Motor Controller Vehicle Controller Mode Belt Mode Speed Throttle Command Mapped Throttle Throttle Pot Brake Command Mapped Brake Brake Pedal Switch Deck Raise-Lower Switch Set Switch Throttle Pedal Switch Belt Forward Switch Belt Reverse Switch Forward Switch Reverse Switch Hand Brake Switch Belt Stop Switch Low Speed Switch Main Contactor PWM ChangeOver Cont PWM Steering Cont PWM Hourmeters Total Hourmeter Total Hourmeter Counting Total Hourmeter Total Service Due? Total Service Due In Traction Hourmeter Traction Hourmeter Counting Traction Hourmeter Traction Service Due? Traction Service Due In Belt Hourmeter Belt Hourmeter Counting Belt Hourmeter Belt Service Due? Belt Service Due In BDI Capacitor Voltage Keyswitch Voltage Motor RPM Temperature MotorSpeed A MotorSpeed B Monitor Display Current (RMS) Modulation Depth Frequency Temperature Main State Regen VCL Error Module VCL Error Cutbacks Motor Temp Cutback Controller Temp Cutback Undervoltage Cutback Overvoltage Cutback Vehicle Speed Vehicle Odometer Vehicle Acceleration Time to Speed 1 Time to Speed 2 Time Between Speeds Time to Dist 1 Page 1-4

8 4. Faults Sub-Menu 5. Functions Sub-Menu 6. Controller Information Sub-Menu Page 1-5

9 7. Programmer Setup Sub-Menu Page 1-6

10

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