GreenTec RC 132. HANDBOOK 1. Edition July 2016

Transcription

1 1 st Edition 2016

2

3 IMPORTANT INFO GreenTec RC 132 HANDBOOK 1. Edition July 2016 Important: Please ensure that this manual is handed to the operator beforeusing the machine for the first time. The operator must fully understand the contents of this manual before using this machine. If the machine is resold the Manual must be given to the new owner! The information contained in this manual is correct at the time of publication. However, in the course of constant development, changes in specifications are inevitable. Should you find the information given in this book different to the machine it relates to please contact the After Sales Department for advice Merkurvej 25 DK 6000 Kolding Denmark Tel: Fax: web: Hedge Cutter RC 132 3

4 CONTENTS CONTENTS... 4 INTRODUCTION... 6 USEFUL INFORMATION... 7 GENERAL INFORMATION... 8 CE DECLARATION OF CONFORMITY... 9 VEHICLE / TRACTOR PREPARATION Vehicle Ballast Front weights Rear weights Factors that affect stability Suggestions to increase stability SAFETY Safety stickers Additional Safety Advice SAFETY RECOMMENDATIONS Beware of the following Potential Dangers: Always Never SPECIFIKATIONS: BEFORE STARTING WORK: Description of the RC 132 Hedge Cutter: Setting up for work: Tool stop: Power lines: MOUNTING/DISMOUNTING RC 132: Rotation direction: Transport position for the RC 132: Work position with RC 132: FIELD OF APPLICATION: Intended use: Unintended use: Inadmissible working: DRIVING DIRECTIONS FOR HEDGE CUTTER: Safety distances horizontally: Safety distances vertically: DIAGRAMS: Standard Splitter Valve: Danfoss Splitter Valve diagram: Hydraulic diagram RC 132: Hydraulic diagram for correct fitting: Belt diagram: MAINTENANCE: Belt tension/control: Belt diagram: Lubrication: Hydraulic hoses: Oil Supply: Pump and engine failure: Maintenance chart: Hedge Cutter RC 132

5 Knives: Changing knives: Bushes and bearings: Storage and lifting: Correct lift of RC 132: After storage: NOISE MEASURING SUPPLIER INFORMATION & CE DECLARATION WARNINGS, BANS & DIRECTIONS PROBLEM SOLVING GREENTEC WARRANTY Hedge Cutter RC 132 5

6 INTRODUCTION Your new GreenTec machine is constructed with background in more than 20 years experience with tractor mounted machines to maintenance of green areas. This machine is produced by the latest technology and recognized safety regulations, standards and regulations. We want to make a product available in such a way, that neither the use of the machine during transportation or maintenance of the machine causes any damage or misunderstandings. This manual contains information and instructions that are important and useful for maintaining your Greentec machine's reliability, dependability and value. Please read this manual carefully as it will familiarize you with the installation, use, care and maintenance. Pay particular attention to the instructions regarding safety. You are welcome to visit our website - where the login via the dealer's access gives you the latest updates on instructional and part books on our entire product range. We hope, you will be pleased with your new Greentec machine. Best regards, John Christensen Sales Director GreenTec A/S GreenTec s vision is to develop and sell quality machines for the maintenance of green areas, including in agriculture, in industry, at airports and in the local sector. Through innovative product development, we will strive to become a leader in our field. All machines are developed in a simple and functional design in close cooperation with dealers and end users. It is our goal to cover every need in the market segment with preferably 2 different solutions. In-depth analysis of requirements and serious advice to the customer is offered the best solution, where individual needs can be met through the modularity of the product program. Our goal is also to offer the best possible after sales service, and a quick and efficient spare parts supply. 6 Hedge Cutter RC 132

7 USEFUL INFORMATION Before using the machine for the first time, it s the seller s responsibility that the buyer is given this manual, and the seller is sure, that the buyer fully understands the manual s contents. If the machine is resold, the manual must be transferred to the new owner. Please fill out the list below to ensure that the necessary information is at hand when ordering spare parts etc. Serial No. Delivery date Dealer Tel. Merkurvej 25 DK 6000 Kolding Denmark Tel: Fax: info@greentec.eu web: Open: Monday-Friday 8-16 Hedge Cutter RC 132 7

8 GENERAL INFORMATION Read this manual before fitting or operating the machine or accessory. Whenever any doubt exists contact your local dealer or the GreenTec Service Department for assistance. Only use Genuine GreenTec Parts on GreenTec machinery and equipment. DEFINITIONS: The following definitions apply throughout this manual; DANGER: Alerts to a hazardous situation which will result in death or serious injury if not observed carefully. WARNING: Alerts to a hazardous situation which could result in death or serious injury if not observed carefully. CAUTION: Alerts to a hazardous situation which could result in damage to the machine and/or equipment if not observed carefully. NOTICE: Specific or general information considered important or useful to emphasize. LEFT HAND (LH) & RIGHT HAND (RH): These terms are applicable to the machine when fitted to the tractor and viewed from the rear; these terms also apply to tractor references. SERIAL PLATE All machines are equipped with a serial number plate containing important information relating to the machine including a unique serial number used for identification purposes. Note: Images in this manual are provided for instruction and informational purposes only and may not show components in their entirety. In certain instances images may appear different to the actual machine; where this occurs the general procedure will be basically the same. 8 Hedge Cutter RC 132

9 Merkurvej 25, DK-6000 Kolding, Denmark CE DECLARATION OF CONFORMITY Adapted EEC directive EG Guideline 2006/42/EF, 89/392/EEC & 98/37/EC We, GreenTec A/S, Merkurvej 25, 6000 Kolding, hereby declare that in terms of its design, method of construction and our execution thereof, the item of machinery described below complies with the basic health and safety regulations of the respective EU Directives. The Machinery Directive is supported by the following harmonized standards: Product: GreenTec Hedge Cutter RC 132 Product code: Serial no: Type: Hedge Cutter DS/EN ISO rd edition Safety of Machinery General principles for design Risk assessment and risk reduction. DS/EN th edition Safety of Machinery Guards-General requirements for the design and construction of fixed and movable guards. DS/EN ISO th edition Hydraulic fluid power General rules and safety requirements for systems and their components. The EC Declaration only applies if the machine stated above is used in accordance with the operating instructions. On behalf of GreenTec A/S Date: Signature: John Christensen Sales Director Hedge Cutter RC 132 9

10 VEHICLE / TRACTOR PREPARATION We recommend vehicles are fitted with cabs using safety glass windows and protective guarding when used with our machines. Fit Operator Guard (See drawing) using the hooks provided. Shape the mesh to cover all vulnerable areas. The driver must be looking through mesh and/or polycarbonate glazing when viewing the working tool in any working position - unless the vehicle/ cab manufacturer can demonstrate that the penetration resistance is equivalent to, or higher than, that provided by mesh/polycarbonate glazing. If the tractor has a roll bar only, a frame must be made to carry both mesh and polycarbonate glazing. The operator should also use personal protective equipment to reduce the risk of serious injury such as; eye protection (mesh visor to EN1731 or safety glasses to EN166), hearing protection to EN352, safety helmet to EN297, gloves and high visibility clothing. Vehicle Ballast It is imperative when attaching third-party equipment to a vehicle that the maximum possible stability of the machine and vehicle combination is achieved this can be accomplished by the utilisation of ballast in order to counter-balance the additional equipment added. RC 132 has been tested on the following Arm systems: Spearhead Twiga 320 & 420, Spearhead Twiga MID, PRO & Flex with tractors from 900 kg, wheelbase of 155 cm and a track width of 110 cm measured from / to the outer edge of the tire. For tractors of 5500 kg, wheelbase of 280 cm and a track width of 250 cm measured from / to the outer edge of the tire. Because there are different types of tractor structures and differences in weight distribution you must view this as a "guideline". Is it possible, then choose wide tires as possible to increase the stability of the vehicle. Front weights May be required for rear mounted machines to place 15% of total outfit weight on the front axle for stable transport on the road and to reduce crabbing due to the drag of the cutting unit when working on the ground. Rear weights May be required to maintain a reasonable amount of rear axle load on the Opposite wheel from the arms when in work; for normal off-ground work i.e. hedge cutting this should be 20% of rear axle weight or more for adequate control, and for ground work i.e. verge mowing with experienced operators, this can be reduced to 10%. All factors must be addressed in order to match the type and nature of the equipment added to the circumstances under which it will be used in the instance of Power Arm hedge cutters it must be remembered that the machines centre of gravity during work will be constantly moving and will differ from that during transport mode, therefore balance becomes critical. 10 Hedge Cutter RC 132

11 Factors that affect stability Centre of gravity of the tractor/machine combination. Geometric conditions, e.g. position of the cutting head and ballast. Weight, track width and wheelbase of the tractor. Acceleration, braking, turning and the relative position of the cutting head during these operations. Ground conditions, e.g. slope, grip, load capability of the soil/surface. Rigidity of implement mounting. Suggestions to increase stability Increasing rear wheel track; a vehicle with a wider wheel track is more stable. Ballasting the wheel; it is preferable to use external weights but liquid can be added to around 75% of the tyre volume water with anti-freeze or the heavier Calcium Chloride alternative can be used. Addition of weights care should be taken in selecting the location of the weights to ensure they are added to a position that offers the greatest advantage. Front axle locking (check with tractor manufacturer). NOTE: The advice above is offered as a guide for stability only and is not a guide to vehicle strength. It is recommended that you consult your vehicle manufacturer or local dealer to obtain specific advice on this subject, additionally advice should be sought from a tyre specialist with regard to tyre pressures and ratings suitable for the type and nature of the machine you intend to fit. Hedge Cutter RC

12 SAFETY The safety advice given in this manual, the present national emergency preventing precepts and the existing in-house work-, operation- and safety precepts must be complied with. Additionally the safety precepts of the vehicle manufacturer must be complied with. If the machine is used on public roads, the existing laws apply. Safety advice for maintenance and inspection: The head of operations must see to it that all maintenance, inspections and fittings are carried out by authorized personel who has read and understood the contents of this manual. Maintenance must only be carried out when the machine is at a standstill. This procedure as described in GreenTec s manual must be carefully observed. When maintaining a tool and/or a machine that is lifted, always secure with suitable support units. When replacing knives and the like always check the hydraulic system for remaining pressure; always reduce the pressure to zero. Only use suitable tools and always wear work gloves, safety shoes and goggles. Dispose of oil and grease according to regulation. Immidiately after finishing work, all safety and protection units must be installed and activated again. Before any use, the sections in Putting into operation by the manufacturer of the tractor/vehicle must be carefully followed. Safety advice for the head of operations/user: It is of the utmost importance to be familiar with the equipment and the operational units before starting work. Afterwards it is too late. Work wear must be tight fitted. Avoid loose fitted clothes. Check surroundings before work (children or obstacles such as rocks, fence posts, wire etc.) Always make sure the is sufficient view. Safety distance for a tool in work is stated in the manual. Riding the tool or machine when transported or in work is not permitted. Never leave the driver s seat when driving. Staying in the work area is forbidden. Safety distance for a tool in work is stated in the manual. Take extra precautions when working underneath power lines. Always keep a safe distance to power lines. Before leaving the vehicle, always lower machine/tool to the ground, remove the ignition key and secure the vehicle from inadvertent activation and rolling! 12 Hedge Cutter RC 132

13 Safety stickers Warning Avoid fluid escaping under pressure. Consult technical manual for service procedures. Warning Stop engine and remove key before performing maintenance or repair work. Warning Danger flying objects. Keep safe distance from the machine as long as the engine is running. Warning Check all nuts and bolts are tight every 8 hours retighten if required. Warning Stay clear of rotating saw blades / knifes. Warning Carefully read operator s manual before handling this machine. Observe instructions and safety rules when operating. Warning Do not remove / open guard when parts are rotating Warning The recommended oil flow has been informed by the manufacturer. Never exceed this. Hedge Cutter RC

14 Additional Safety Advice Training Operators need to be competent and fully capable of operating this machine in a safe and efficient way prior to attempting to use it in any public place. We advise therefore that the prospective operator make use of relevant training courses available such as those run by the Agricultural Training Board, Agricultural Colleges, Dealers and Spearhead. Working in Public Places When working in public places such as roadsides, consideration should be paid to others in the vicinity. Stop the machine immediately when pedestrians, cyclists and horse riders etc. pass. Restart only when they are at a distance that causes no risk to their safety. Warning Signs It is advisable that any working area be covered by suitable warning signs and statutory in public places. Signs should be highly visible and well placed in order to give clear advanced warning of the hazard. Contact the Department of Transport or your Local Highways Authority to obtain detailed information on this subject. The latter should be contacted prior to working on the public highway advising them of the time and location of the intended work asking what is required by way of signs and procedure. Non-authorised placement of road signs may create offences under the Highways Act. Suggested Warning Signs Required Road works ahead warning sign with a supplementary Hedge cutting plate. For 1 km or appropriate shorter distance may be added to the plate. Road narrows warning signs with supplementary Single file traffic plate. White on blue Keep left (*) arrow sign on rear of machine. * Note this applies to EU Market machines where traffic passes to the left of a machine working in the same direction as the traffic flow. The direction, use and colour of the arrow sign will depend on the country of use and the Local Highway Authorities regulations in the locality. Use of Warning Signs On two-way roads one set of signs is needed facing traffic in each direction. Work should be within 1 km of the signs. Work only when visibility is good and at times of low risk e.g.: NOT during rush-hour. Vehicles should have an amber-flashing beacon. Ideally, vehicles should be conspicuously coloured. Debris should be removed from the road and path as soon as practicable, and at regular inter vals, wearing high visibility clothing and before removing the hazard warning signs. Collect all road signs promptly when the job is completed. 14 Hedge Cutter RC 132

15 Safety Gear: It is recommended that the following personal protective equipment is worn when operating and/or maintaining this machine; Coveralls, safety boots, safety glasses, hearing protection, safety helmet, protective gloves. Although the information stated here covers a wide range of safety subjects it is impossible to predict every eventuality that can occur under differing circumstances whilst operating this machine. No advice given here can replace good common sense and total awareness at all times, but will go a long way towards the safe use of your GreenTec machine. Hedge Cutter RC

16 SAFETY RECOMMENDATIONS Beware of the following Potential Dangers: Becoming trapped when hitching or unhitching. Tractor overbalancing when arm is extended. Electrocution due to hitting overhead power lines. Getting caught on rotating power take off (PTO). Being hit or caught by any moving part, e.g. belts, pulleys, arms, cutting head. Being hit by flying debris or machine parts due to machine damage. Machine overbalancing when not in use. Injection of high pressure oil from damaged couplings or hydraulic hoses. Accidents due to collision with other machines, or debris left on road Always Ensure the operator has read this handbook and has been trained to use the machine. Ensure all cab safety guards are in place and all tractor windows closed. Before leaving the tractor cab always ensure that the flail head is firmly on the ground, no weight is on the machine s hydraulics and the rotor has stopped spinning. Check that all guards are properly fitted and there are no damaged or loose parts. Particular attention should be given to the flails to ensure they are not damaged, cracked or missing. Inspect work area for wire, steel posts, large stones and other dangerous materials and remove before starting work. Beware of the danger of overhead power cables. The operator must be aware of the maximum height and reach of the machine when working under power cables. The minimum legal height for 11,000 and 22,000-volt cables is 5.2 metres from the ground. When fully extended, the machine may well exceed this height so extreme caution should be practised. For more information see Overhead Powerlines Section or contact the Health and Safety Executive or your local power company. Ensure that all warning labels are always visible and that they are not damaged, defaced or missing.. Lower the head to the ground when parking up. Fit locking pins to slew and height before transport and before unhitching when applicable. Wear ear defenders if operating without a quiet cab or with the cab windows open. Ensure tractor guards are fitted correctly and are undamaged. Work at a safe speed, taking into account terrain, passing vehicles and obstacles. Ensure that the tractor meets the minimum weight recommendations of the machine manufacturer and that ballast is used if necessary. Check that machine fittings and couplings are in good condition. Follow the manufacturer s instructions for attachment and removal of machine from the tractor. 16 Hedge Cutter RC 132

17 Use clear warning signs to alert others to the type of machine working in the vicinity. Signs should be placed at both ends of the work site and should be in accordance with Department of Transport recommendations. Ensure flails are of the type recommended by the manufacturer, are securely fitted and are undamaged. Ensure hydraulic pipes are correctly routed to avoid damage from chafing, stretching, pinching or kinking. Disengage the machine, stop the engine and remove the key before leaving the tractor cab for any reason. Clean up any debris left at the work site. Ensure that when you remove the machine from the tractor it is secured in a safe position using the stands provided. Never Never operate the machine with other people present, as it is possible for debris, including stones, to be discharged from the front and rear of the flail head. Never operate the machine until you have read and understood the relevant Handbook and are familiar with the controls. Never use a machine that is poorly maintained or has guards that are damaged or missing. Never allow an inexperienced person to operate the machine without supervision. Never use or fit a machine onto a tractor if it doesn t meet the manufacturer s specification. Never use a machine if the hydraulic system shows signs of damage. Never attempt to detect a hydraulic leak with your hand, use a piece of card. Never allow children to play on or around the machine at any time. Never attempt any maintenance or adjustment without first disengaging the PTO, lowering the head to the ground, stopping the tractor engine and applying the tractor parking brake. Never leave the cab without removing the ignition key. Never operate the tractor or any controls from any position other than from the driving seat. Never stop the engine with the PTO engaged. Never operate with flails missing. Never operate PTO above recommended speed, 540 R.P.M. Never operate with wire around the rotor. Stop immediately. Never use the head at an angle, which may throw debris towards the cab. Never attempt to use the machine for any purpose other than that it was designed for. Never transport with the PTO engaged. Never enter the working area of the machine (risk of injury!). Never transport with the controls live, always turn off electrical isolator switch (red) and disconnect supply. Hedge Cutter RC

18 SPECIFIKATIONS: Hydraulic driven 40 l/min. Work width approx. 1.3 m. Weight without extra equipment 110 kg. 3 rotors with a double knife system (3+3 knives). Powerbelt belt system. Mechanically adjustable angle of the tool. Hardox steel Support wheels Branch Raiser Oil amount Hydraulic Motor Power needed Tool speed Max. Oil pressure Max. Leak oil pressure Max. Return pressure Oil filterering standard Recommended Hydraulic oil Lended for Branch sizes Hedge Cutter RC l/min 16 ccm Gearmotor with integrated bearing. Reversible. 13,3 KW / 18,3 Horsepower 2500 rpm 200 bar / 20 MPa 0-1,5 bar / 0-0,15 MPa 15 bar / 1,5 MPa 10 micron (HLP 46 cold / tempered climate) (HLP 68 warm climate) Hedges 0-30 mm Allowed angles From to +90 Field of application Vertical and horizontal Belt tension New belt 950 Nm Used belt 720 Nm Work width Total height Total width Total lenght Weight Knife mounting lower Knife mounting upper Tension knife bolts Work season 130 cm 47 cm 134 cm 97 cm 110 kg rotating rotating 95 Nm Spring till Fall* *When the sap disappears from the branches the end result will become more frayed. When operating off growth season the knives will wear out faster. 18 Hedge Cutter RC 132

19 BEFORE STARTING WORK: Description of the RC 132 Hedge Cutter: Hydraulic driven hedge cutter. The tool is used for hedges and smaller branches and bushes, that have a maximum diameter of 30 mm without fraying the branches. The machine consists of a selfsupporting shield with 3 shafts for mounting rotors with 6 tempered knives. Each shaft is driven by ridged belts and the overall working is through the hydraulic driven vehicle. The branch raiser is situated beneath the lower rotor. The hedge cutter is supplied with an adapter for mounting on various vehicles. The belt drive is fully covered by a safety steel cover. Gaining access to the belt drive for maintenance purposes requires loosening 2 bolts. Setting up for work: Wear safety glasses and work gloves. Remove transport safeguard if fitted and turn the armsystem into workposition. Start the tool at low oil flow (low rpm). Let the tool warm up for a few minutes. Adjust the RC 132 horizontal or vertical for hedge cutting and raise into work position. Adjust the rotor rotations to the recommended speed and drive with a safe speed that is adjusted to the terrain and other possible obstacles. Tool start: Choose low engine rpm. Make sure that the surrounding is secured. Warm start Start the tool. Cold start never start the tool at maximum rpm. Let the tool run without too much strain for approx.. 15 minutes to heat up the oil. Slowly increase rpm until the correct oil amount is reached. Never attempt to restart a strained/wedged in tool. Stop the tool and the vehicle engine. Remove the ignition key and engage the handbreak. Only then it is safe to remove the wedged in material. Always wear safety glasses and work gloves. Tool stop: Reduce engine rpm to fast idling and stop the tool. Never increase or reduce the oil amount too fast. This will damage the hydraulic system on a long-term basis. When you are finished working, stop the engine, remove the ignition key and engage the handbreak. Always wear safety glasses and work gloves. Refit safeguard. Beware of sharp cutting parts! Always show consideration for other road users during transportation. Power lines: Always pay close attention to overhead lines. Between power poles there is always a risk of hitting overhead lines. When in doubt please contact your local power station for advice concerning safety distance. Hedge Cutter RC

20 MOUNTING/DISMOUNTING RC 132: Mounting the tool must be done at a plane and safe surface. Always pay close attention when mounting the tool to the machine; make sure that no persons are within range of the saw/blades, as these can cause injuries even when stationary. For safety reasons the saw/blade must always be fitted with the safety caps, and these should only be removed when starting the work. Always wear work glowes. Never use the tool on an unstable or non suitable vehicle Mounting to an arm system or similar: Tools can be mounted to the arm system with a Quickshift or with bolts. GreenTec RC 132 is specially designed for the Spearhead arm system program. RC 132 is a tool designed to be mounted on tractors via a suitable armsystem. The RC 132 has a work width of approximately 130 cm. Total wieght of the unit is110 kg. If necessary, ballast can be mounted on the vehicle or the arm system to ensure stability and balance during any work or working conditions. Never use the machine with broken or missing knives Be careful with rotating knives. Danger of cuts! Danger of getting caught! The tool must never be operated without the rubber curtain. 20 Hedge Cutter RC 132

21 Foto 1. Slowly drive forward and adapt the angle to the RC 132. Connect the armsystem and the RC 132. Foto2. After connecting the RC132 to the armsystem the hydraulic hoses are attached. Pay close attention to correct attachment! Slowly raise the machine. Let it run for 5 minutes, stop the machine and inspect all connections for leakage. Dismounting the RC 132 is done in reverse order. Hedge Cutter RC

22 Hose connection: The smallest hose is the DRAIN. It is connected to a depressurized (0bar) tank connection. Marked in BLUE. This must never be connected to RETURN. (variates depending of attachment tool) The middle hose is PRESSURE. It is connected to Pressure (P) with a maximum of 200 bar. Market in RED. The largest hose is RETURN. It is connected to Tank (T) Maximum back pressure 15 bar. Market in GREEN. Case drain pressure may never exceed return pressure. All machines supplied by GreenTec have hose connections market with the following stickers: 22 Hedge Cutter RC 132

23 Rotation direction: Transport position for the RC 132: Mounted on an armsystem. Follow the transport instructions of the armsystem manufaturer. In general: After finishing work, the arm with the tool is pulled close to the vehicle. The tool is positioned where it takes up less room. The inner arm is lifted until transportation stop or close to the roof of the vehicle. Transport safety lock is mounted if supplied. The unit is now ready for transportation. Transport position shown on aspearhead Twiga 320 Hedge Cutter RC

24 Work position with RC 132: 1. Turn the arm into work position. 2. Adjust the cutting angle for the first cut. Always start from the bottom vertically or in a suitable angle. Choose the most suitable forward drive depending on the condition of the hedge, surface, traffic and visibility. 3. Adjust the angle for the second cut. Keep the same angle as for the first cut. 24 Hedge Cutter RC 132

25 4. If needed finish off with a horizontal cut. If the hedge is wider than the tool you get the best result by starting the cut close to the vehicle. 5. RC 132 is NOT constructed for lawn mowing. 6. NEVER turn the tool towards the tractor. This is very dangerous. Hedge Cutter RC

26 FIELD OF APPLICATION: Intended use: RC 132: Used for hedges and smaller branches and trees. Branches must not exceed 30 mm in diameter to avoid fraying. Starting and stopping the tool must always be done at the lowest rpm or lowest oil flow. The saw and the hedge cutter is solely built for use in landscaping or the like. Vertical cuts are allowed at an angle of no more than Horizontal cuts are possible on hedges no more than 125 cm. wide and with branches with a thickness up to 30 mm. larger branches will stop the tool. It is recommended that the forward speed is kept at a minimum when starting the work to achieve the correct work speed for the tool. Adjust the angle of the cutter so that it is straight and adjust the position to make the knives cut directly at the branches. Where possible, the knives have to cut vertical in the direction of travel. This prevents the knives from bending during work. If smaller branches and other unwanted material gets stuck, the machine and the vehicle must be stopped and the ignition key removed before attempting to clean the knives. Any other use than the described is against the intended use. GreenTec A/S is not liable for damages as a result of this; the risk lies solely on the user. Unintended use: Under no circumstances is it allowed to use the machine for cutting down trees. The machine must never be used as a stationary sawmill or the like. The machine must not be used for sharpening poles. The machine must only be used for cutting wood material. Never use the machine without fitting the belt cover. Extreme caution must be shown when knives, rotors and/or drive belt are cleaned; these areas have a lot of sharp edges. Always wear work gloves and safety glasses, and if possible, always use a tool to remove unwanted material to avoid direct finger or hand contact. Never use the machine for cutting grass. Never use the machine with defective knives, bushes or bolts. If rubber cover is defective it must be changed immediately. Never use the machine for anything else than decribed in this manual. Never use the machine as crane or lift. 26 Hedge Cutter RC 132

27 Inadmissible working: The operational reliability of the delivered machine can only be guaranteed if it is used according to the intended use as described in this manual. The limit value stated in the data sheets must under no circumstances be exceeded. The machine is not suited for cutting grass. The machine must never be used for cutting the back side of a hedge, so that the rotating knives are facing the user. When responsible for the machine always follow the rules below: Always inspect the work area before starting work and remove potentially dangerous material. Never use the machine close to persons or animals. Read the section Safety distances. Make sure that all cab covers are secured and that the windows remain closed during work. If the vehicle has no cab, always wear safety glasses and earmuffs. Only use the machine with the correct speed of the knives. Never approach the machine when it is running, always shut the engine off and stop the vehicle. Always remove the ignition key when leaving the driver s seat. Only use the machine for the intended purpose. This machine is solely constructed for hedge cutting. It must never be used for grass cutting or the like. Lower the machine and set it in a horizontal position, so that there is no access to the knives when parked or not in use. Hedge Cutter RC

28 DRIVING DIRECTIONS FOR HEDGE CUTTER: Always start and stop the tool at the lowest pto rpm./ olieflow. Choose a suitable forward drive depending on the hedge, surface, traffic and visibility. We recommend that you start driving slowly, allowing the knives to reach the recommended speed. Adjust the cutting angle to be approximately 90 against the branches. If reaching a larger branch, adjust the cutting height to meet the branch straight on, lower the speed to a minimum and plane off the branch. If smaller twigs or other unwanted material get stuck between the knives, stop the machine and remove it. Where possible, the knives have to cut vertical in the direction of travel. This prevents the knives from bending during work. It can be an advantage to use the Ear lifter (Optional equipment) at the bottom of the hedge cutter to lift smaller twigs closer to the knives. Caution must be taken when working close to the ground. Smaller adjustments of the cutting angle can be done when driving but it is recommended to stop working when making larger adjustments. To prevent the knives from blocking the lower ones are mounted to swing freely at an angle. The upper ones at A non-return valve is mounted on the hydraulic system to slow down the knives faster. If the knives block despite this, stop the cutter, stop the vehicle, remove ignition key, engage the handbrake, use safety glasses and work gloves and remove the unwanted stuck material. When the sap disappears from the branches the end result will become more frayed. When operating off growth season the knives will wear out faster. 28 Hedge Cutter RC 132

29 Safety distances horizontally: Illustration 1: Safety zone at 1 meter cutting height horizontally. Cutting height horizontally Safety radius Safety distance from the front 0-1 m 5 m 10 m 1-1,5 m 10 m 15 m 1,5-2,5 m 20 m 25 m >2,5 m 25 m 25 m Hedge Cutter RC

30 Safety distances vertically: Illustration 2: Safety zone at 1 meter cutting height vertically Cutting height vertically Safety radius Safety distance from the front 0-1,6 m 15 m 15 m 1,6-2,5 m 20 m 20 m >2,5 m 25 m 25 m 30 Hedge Cutter RC 132

31 DIAGRAMS: Standard Splitter Valve: Danfoss Splitter Valve diagram: 1. Flow adjustment 2. Manual over-steering 3. Manometer power point (mini-mesh) 4. Safety valve (200 bar) A Flow to tool (regulated) B Not in use C Cutting angle D Cutting angle P Pressure, flow from pump T Tank connection, depressurized + T from engine Hedge Cutter RC

32 Hydraulic diagram RC 132: Hydraulic diagram for correct fitting: Belt diagram: Left model Right model 32 Hedge Cutter RC 132

33 MAINTENANCE: The tool must only be used, maintained and serviced by authorized and educated personnel. Area of responsibility, qualifications and supervision of personnel must be carefully regulated by the head of operations. If personnel does not meet these terms they must be trained and instructed. Head of operations must also make sure that the content of the manual is understood and implemented. Maintenance procedures not mentioned in this manual must only be carried out by authorized repair shops. Bypassing the safety advice may result in endangering persons, environment and/or the tool. Bypassing the safety advice may result in all compensation claim being repealed. To be exact bypassing the safety advice may result in: Endangering persons at non-secured work areas! Malfunction of important machine functions! Malfunction of prescribed methods for maintenance and service! Endangering persons following mechanical or chemical impact! Endangering the environment following a hydraulic oil leak! Only carry out service with machine shut off. The procedure for stopping the machine as described in GreenTec s manual must be followed. When carrying out maintenance on a lifted tool and/or machine, secure with suitable support elements. When changing tools with knives/blades, always check the hydraulic system for remaining pressure. If present reduce to zero. Only use suitable tools and wear work gloves, safety shoes and safety glasses. Dispose of oil and grease according to regulations. Directly after finishing work, all safety and protection mechanisms must be remounted and reactivated. Belt tension/control: Always exercise great caution when servicing the machine, as there is a potential risk of wedged in fingers and hands between drive belt, pulleys and knives. It is very important that the belt is mounted correctly and tightened. After mounting a new belt it must be tightened to 950 Nm. After 3-5 hours of operation the belt has given in and must be checked again. Tension may have changed. Belt is tightened to 720 Nm. Hedge Cutter RC

34 Recommended tools: Belt measurer Optikrik II 1 pc. 13 mm Ring/Fork spanner 2 pc. 19 mm Ring/Fork spanner Work gloves Safety shoes Procedure: Loosen the two cap bolts and raise the cap. Check the Nm belt setting with Belt measurer Optikrik II Adjust the belt if necessary. Turn the rotors a couple of times and recheck with the belt measurer. Close the cap and retighten the two bolts. Loosen the two bolts Raise the cap Loosen counter nut and adjust belts Check belt tension at the middle of the belt with belt measurer If you have any questions please contact the Green-Tec Service Department and we will help out with advice and supply the correct measuring tool. 34 Hedge Cutter RC 132

35 Belt diagram: RC Left model : RC Right model : Tool for checking belt tension. OPTIKRIK II. Part nr Hedge Cutter RC

36 Lubrication: After machine wash: Lubricate all machine parts and extra equipment after each wash (if lubrications points are present) Wash never directly on bearings. Hydraulic hoses: Carefully check condition of all hoses during routine service paying particular attention to chafed outer casing. Daily inspect all hydraulic hoses and fittings to be in good order. Any damages or leaks must be rectified immediately; this is part of the daily maintenance and is your responsibility, to unsure a long reliable working life. Hoses with damaged metal braid should be replaced. The GreenTecs hydraulic system works at very high pressure, when replacing hoses use only genuine hoses, a burst hose could be very dangerous. When replacing hoses avoid twisting fitting, use two spanners to slacken and tighten Warning! Hose is weakened when installed in twisted position. Also, pressure pulses in a twisted hose tend to fatigue wire and loosen fitting connections. Design so that the machine produces bending rather than torsion Please read the following advice carefully! Always check the black protective sleeve is in good order, to replace sleeve is far cheaper than replacing expensive hoses. Hose warranty is limited to replacement of hoses due to faulty materials or manufacture. Warranty will not be considered on: hoses damaged by chafing, abrasion, cuts or pinching while in work, or to damaged threads due to over tightening. 36 Hedge Cutter RC 132

37 Torque settings for hose connector Torque settings for bushings BSP size Torque setting BSPsize Torque setting 1/4 24 Nm 18 ibs/ft 1/4 34 Nm 25 ibs/ft 3/8 33 Nm 24 ibs/ft 3/8 75 Nm 55 ibs/ft 1/2 44 Nm 35 ibs/ft 1/2 102 Nm 75 ibs/ft 3/4 84 Nm 62 ibs/ft 3/4 183 Nm 135 ibs/ft Nm 85 ibs/ft Nm 150 ibs/ft Oil Supply: Daily before starting up check oil level in tank reservoir. It is a good practice to constantly keep an eye on the tank level gauge, (this can be seen from the tractor seat) as a pipe burst could empty the tank within minutes. A pump or motor starved of oil will be damaged beyond repair. Replace oil if signs of contamination occur (discolouration) Use correct and suitable hydraulic oil Contamination can be reduced by: Thoroughly cleaning around reservoir cap before removing Using a clean container when replenishing the system Regularly servicing the filtration system. Never allowing oil level to fall below the sight gauge. Daily inspect all hydraulic connections and fittings to be in good order. Any damage or leaks must be rectified immediately; this is part of the daily maintenance and is your responsibility, to maintain a long reliable working life. When tightening fittings always use two spanners when necessary and do not over tighten. If a fitting leaks it will need to be replaced Hedge Cutter RC

38 Pump and engine failure: There can be many reason for pump and engine failure, cavitation, too high pressure and pollution. Never run out of oil. Never let a cold machine run up in speed too fast. The vehicle engine must run idle before the tool engine is connected/disconnected. The speed of the vehicle engine must never be increased or decreased too fast. Suction hose and pump fittings must be checked and tightened on a regular basis. Never start or stop the rotor at max. rpm. Avoid sudden arm movements via the joy stick and irregularities on the ground, as changes in pressure is directed back to the pump and may result in malfunction. Avoid letting the rotor hit an object such as a rock, as this will cause pressure changes. Never transport the machine with the engine running. Never choose a higher PTO rpm. / oil flow than recommended. Never work with more than the recommended PTO speed /Oil flow this will result in overheating. NOTE: The engine guarantee is limited to replacement due to defective material or manufacturing. Cavitation, pollution and too high pressure can easily be detected by examination. The guarantee will also be void if the defect is due to misuse. Maintenance chart: Service hours Service points Control After 3-5 hours, subsequently daily. All bolts are tightened Knife bolts are tightened (95 Nm) Check for leakage from fittings and hoses Bolts and bushes Check belt tension (720 NM) X X X X X 38 Hedge Cutter RC 132

39 Knives: ATTENTION! When carrying out any kind of service on or around the rotors always pay attention to the swinging knives. Always wear safety gear, including helmet, work gloves and safety glasses. It is possible to sharpen the knives by sharpening the cutting edges, ensuring that the knives after sharpening are the same lenght and weight. Be careful not to let the knives get too hot during sharpening as this will affect the temper. All knives are swinging freely and rotate around hardened steel bushes that are replaceable. When changing the knives it is important to always change them by the pair to maintain the balance of the rotor. Bushes must always be changed when mounting new knives. If the knives show signs of severe wear, damages or cracks they must be replaced immediately. Never attempt to weld the knives as this will leave them brittled and extremely dangerous. Never take a risk with the knives if in doubt, replace them. When the sap disappears from the branches the end result will become more frayed. When operating off growth season the knives will wear out faster. The best result is gained between April and October. Changing knives: Recommended tools: GreenTec special tool (Fixed to therc 132) 19 mm Ring/Fork spanner Work gloves Safety shoes Procedure: Remove the ring pin from the GreenTec special tool and pull the tool out. Attach it in the rotor in the banana-shaped hole and through the slot in the chassis. Now loosen the knife bolt with the Ring/Fork spanner. Mount the new knife, bush, bolt and lock nut. The nut is tightened to correct tension95 Nm. GreenTec Special tool Special tool mounted. Loosen knife bolts. Hedge Cutter RC

40 Bushes and bearings: Several main turning points have replaceable bushes or bearings. If these show signs of wear and tear they must be replaced. All bushes, bolts and bearings can be supplied from the GreenTec Spare Part Department. WARNING! Bushes MUST be replaced if they have cracks or show signs of wear and tear. NEVER compromise when it comes to safety. When replacing knives also change bushes, knife bolts and nuts. Storage and lifting: Before storage always wash the machine carefully. Remove all traces of grass and dirt. Be careful and never use a high pressure cleaner close to the lacquer. Steam cleaning must be done with caution. Remove all traces of detergents to avoid discolouration or damage to the laquer. It is important to store the machine covered from rain or sunlight. Must be placed horizontally on a level surface or pallet. Make sure that the machine is unable to tip or fall down when stored. Find a suitable storage place or support the machine. Never leave hydraulic hoses on the floor. They pose a risk of stumbling. Place all hoses on the machine/tool. Always store the machine in cleaned condition. Dirt attracts moisture and this may result in increased corrosion. Damage to laquer must be repaired. OBS must store dry! Risk of water in bearings. 40 Hedge Cutter RC 132

41 Correct lift of RC 132: GreenTec recommends that the RC 132 Hedge Cutter is stored at a suitable pallet when not in use. If it needs to be moved use a pallet lifter or forklift. Alternatively it can be lifted with an authorized rope or something similar. The RC 132 weighs 110 Kg and the rope must be authorized for this weight as a minimum, but preferably more. After storage: Follow the recommended maintenance advice given in this manual. Pay particular attention to the condition of the knives and belts. Remember that the RC132 Hedge Cutter is constructed to resist even the toughest conditions and that with some care and attention it will supply you with many years of problem-free service. To avoid problems and ensure that it is covered by the guarantee, always use original spare parts and make sure that the machine is not used for anything else than described in this manual. WARNING! Before attempting to repair, maintain or adjust the machine, always make sure that the tool has stopped, the ignition key is removed, hydraulics disconnected, hand brake secured and the tool is safe on the ground. REMEMBER: Regular maintenance will increase the lifespan and the resale price of the machine. Hedge Cutter RC

42 NOISE MEASURING Noise measuring has been made on the machine during normal working conditions at GreenTec A/S, Denmark, with a Delta OHM Noise measurer, type HD The energy A-weighted Sound pressure is lower than: 83 db (A). The test has been done in a distance of 1 meter from the machines critical noise maker and in a height of 1,5 m above the ground. 42 Hedge Cutter RC 132

43 SUPPLIER INFORMATION & CE DECLARATION Supplier Information: Company name: GreenTec A/S Address: Merkurvej 25 Mail code /City: Country: DK-6000 Kolding Denmark Tel: CE Declaration: Manufacturer: GreenTec A/S Tlf: Machine No.: GreenTec RC 132 Machine type: Hedge cutter Delivery date: Delivery year: 2016 Hedge Cutter RC

44 WARNINGS, BANS & DIRECTIONS Never attempt any maintenance or adjustment without first disengaging the PTO/hydraulic pump. Only authorised personnel is allowed to do maintenance on the equipment. Read this manual carefully before using the machine. 44 Hedge Cutter RC 132

45 DISASSEMBLING Machine disengaged from all connections. To ensure the most environmentally friendly removal, the machine must be disassembled and the parts separated as following: Category Rubber and plastic Technical components Pure metal Example of parts Hoses, Rubber guards, stabilisers, plastic strips etc. Pumps, motors, hydraulic hoses etc. Plates, pipes guards, knives, pulleys etc. Disposal must be carried out according to present national and EC legislations. Hedge Cutter RC

46 PROBLEM SOLVING Problem Cause Solution Valve or engine leak Overheating Hydraulic failure Branches get frayed Cutting result skewed/hacked Tool is shaking Cuttings are thrown towards the cab Too high return oil pressure Too high leak oil pressure Return hose not correctly mounted or has fallen of Incorrect tool speed Wrong oil level Wrong oil type Blockage of blades Air temperature is too high Oil level too low Oil leak in pressure hose Oil pump filter is blocked Larger branches than recommended Working during winter time Defective rotor bearings Rotor damaged/bended Forward drive too high Rotor damaged/bended Weight of knives uneven due to wear A knife is stuck A knife is broken Tool is turned so that the rotor is facing the cab Check the oil pressure. Free to tank. Change washer. Check the oil pressure. Free to tank. Change washer. Install correctly or reinstall. Change seals and/or alu lid on the valve Test RPM on tool. Check oil level Empty the tank and refill with correct oil type. Remove cuttings/debrees. Install a hydraulic cooler. Reduce operating speed. Refill with oil to the correct level. Check machine for leaks Replace the filter element Never exceed the recommended maximum branch sizes of the hedge cutter. Work during growth season Change bearings Change rotor and only work on suitable material. Adjust speed Change rotor Sharpen until even weight or replace Loosen the knife Replace the knife Only operate as recommended by GreenTec A rotor stops Belt tension incorrect Adjust to correct tension 46 Hedge Cutter RC 132

47 GREENTEC WARRANTY Greentec warrants that the Greentec machine referred to in the Warranty Registration Form will be free from defects in materials and workmanship for a period of 12 months from the date of sale. This warranty does not affect your statutory rights, but merely adds to them. Should you have a problem within 12 months from the date of sale please contact your original Greentec dealer, or Greentec s Service Department. Any part found to be defective during this period will be replaced or repaired, at Greentec s discretion, by the dealer or a Greentec Service Engineer. Greentec Warranty Conditions 1. The Warranty Registration Form (green page) must be completed and returned to Greentec within 7 days of the date of sale 2. This warranty does not cover defects arising from fair wear and tear, willful damage, negligence, misuse, abnormal working conditions, use in competition, failure to follow Greentec s instructions (oral or written, including all instructions and recommendation made in the Operator s Manual) or alteration or repair of the machinery without Greentec s approval. 3. The machinery must have been serviced in accordance with the Operator s Manual and the Service Log must have been kept up to date and made available to the dealer should service, repair or warranty work be undertaken. 4. This warranty does not cover claims in respect of wearing parts such as blades, flails, paintwork, tires, belts, hydraulic hoses, bearings, bushes, linkage pins, top links, ball ends unless there is a manufacturing or material defect or the cost of normal servicing items such as oils and lubricants. 5. This warranty does not cover any expenses or losses incurred whilst the machinery is out of use for warranty repairs or parts replacement. 6. This warranty does not extend to parts, materials or equipment not manufactured by Greentec, for which the Buyer shall only be entitled to the benefit of any such warranty or guarantee given by the manufacturer to Greentec. Only genuine Greentec replacement parts will be allowable for warranty claims. 7. All parts replaced by Greentec under warranty become the property of Greentec and must be returned to Greentec if Greentec so request. Such parts may only be disposed of after a warranty claim has been accepted and processed by Greentec. 8. Greentec is not liable under this warranty for any repairs carried out without Greentec s written consent or without Greentec being afforded a reasonable opportunity to inspect the machinery the subject of the warranty claim. Greentec s written consent must, therefore, be obtained before any repairs are carried out or parts replaced. Use of non- Greentec parts automatically invalidates the Greentec Warranty. Failed components must not be dismantled except as specifically authorized by Greentec and dismantling of any components without authorization from Greentec will invalidate this warranty. 9. All warranty claims must be submitted to Greentec on Greentec Warranty Claim Forms within 30 days of completion of warranty work. Using the machine implies the knowledge and acceptance of these instructions and the limitations contained in this Manual. Hedge Cutter RC

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