PULSE JET BAG FILTER. aswathi. industries limited
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1 PULSE JET BAG FILTER aswathi industries limited
2 INTRODUCTION CLEAN CHAMBER BLOW PIPE AIR HEADER High efficiency, availability and dependability are the driving forces for Aswathi Industries Limited s (AIL) relentless pursuit of providing the best proven technology for our customers. We focus on individual solutions of individual customer s need. AIL offer its products and services with a commitment to continue to solve Industrial Air Pollution problems. Modifying and improving existing equipment allow our customers to take advantage of the latest technology. CLEAN AIR OUTLET DIRTY CHAMBER HOPPER PULSE DIAPHRAGM VALVE SEQUENTIAL CONTROLLER FILTER BAG DIRTY AIR INLET ROTARY VALVE AIL products and systems are designed to achieve the highest performance. Each installation is backed by our team with years of successful experience on a wide variety of difficult applications, worldwide. DUST DISCHARGE Bag Filter Construction ASWATHI BAG FILTER Generating solutions requires a strong knowledge base, creativity, perseverance & ingenuity. Building upon our successful experience Aswathi Industries continues to provide industry s advanced Bag House Modules. Aswathi bag filter is a wholly new design in pulse jet dust collectors, offering high collection efficiencies required by increasing stringent environmental regulation, plus true economy for the plant owner. Economy is achieved by a new state of the art system designed to reduce maintenance, labour, parts and energy. Advantages : Optimal design with better aesthetics. Fast and complete cleaning of the filter bags. Economical operation. Better efficiency. Easy to operate and change filter bags. High flow rates. High collection efficiency. Low pressure drop. Low noise level. Custom design services. Single/Multiple compartment bag filter design. High temperature & High pressure design. Less space requirement.
3 PULSING ARRANGEMENT SYSTEM : TYP. ASSEMBLY OF VENTURI CAGE FILTER BAG & TYP. PULSE ARRANGEMENT 1. Header Assembly. 2. Pulse Valve. 3. Manifold Assembly. 4. Wire Cage. 5. Venturi. 6. Filter Bag. 7. Rubber bending air tight seal. 8. Access Door Venturi 2. Heavyduty Bag support Cage 3. Snap in Cage on Venturi 1. Snap Ring Bag Installation INDUSTRIES SERVED : Coal Biomass Rubber/Plastic Steel Cement Glass Chemical Pharmaceutical Timber & Wood Metal Working
4 APPLICATIONS : Dedusting System for Material Handling. Fume Extraction System for Steel Plants. Dust Extraction System for Cement Plants. Dedusting System for Boiler Application. DEDUSTING SYSTEM FOR MATERIAL HANDLING : FUME EXTRACTION SYSTEM FOR STEEL PLANT : PAC SILO CANOPY ELECTRIC ARC FURNACE WATER COOLING DUCTS COOLER BAG FILTER SETTLING CHAMBER QUENCHING TOWER NATURAL COOLER FE System for Electric Arc Furnace
5 DEDUSTING SYSTEM FOR CEMENT PLANT : DEDUSTING SYSTEM FOR BOILER APPLICATION :
6 Sr. No. Fiber Tensile Strength Fiber Properties Abrasion Resistance Chemical Acids Resistance Alkalis Support Combus tion Max. Recommended Operating Temperature Continuous Degree C Surges 1. Cotton Good Good Poor Good Yes Polypropylene Excellent Excellent Excellent Excellent Yes Nylon Excellent Excellent Poor Excellent Yes Copolymer Acrylic Average Fair Good Fair Yes Homopolymer Acrylic Good Good Very Good Fair Yes Polyester Excellent Excellent Fair Fair Yes Nomex Very Good Excellent Fair Good No Teflon Average Fair Excellent Excellent No Fiberglass Excellent Fair Good Fair No Ryton Very Good Excellent Excellent Very Good No P84 Very Good Excellent Very Good Fair No Information contained in these tables is generally accepted industrial data. However, results in particular applications and combinations vary and require individual and specific evaluation. Fiber Fiber Characteristics Polypropylene Nylon Acrylic Polyester Nomex Teflon Fiberglass Ryton P84 Strong fiber, low moisture absorption and possesses excellent chemical resistance. Rugged fibre with excellent resistance to abrasion and alkalies. Good in acidic conditions, Possesses excellent dimensional stability, excellent at resisting hydrolysis. High tensile strength, good dimensional stability, heat resistant. 0 Excellent heat resistance at 210 C and excellent resistance to abrasion. 0 Can be used at temperature up to 250 C and possesses excellent chemical resistance. Can be used at high temperature and possesses high tensile strength. 0 Excellent resistance to chemical conditions and abrasion, Excellent heat resistance at 200 C. 0 Stable operation to 250 C excellent efficiency characteristics.
7 OUR STANDARD MODELS WITH TECHNICAL DATA MODEL NO. OF BAGS CLOTH AREA / MODULE ( IN SQ. MT) SQUARE MODULES AIL AIL AIL AIL AIL AIL AIL AIL AIL AIL RECTANGLE MODULES AIL AIL AIL AIL AIL AIL AIL AIL BAG FILTER TYPES : Single Bag Filter Multiple Bag Filter Circular Bag Filter
8 CARTRIDGE FILTER Special Features : 100% effective hand operated cam lock mechanism provides positive sealing by compressing the filter gasket against the cell plate. The tool free lock allows the quick and easy filter replacement, reducing the downtime for maintenance. Pleated type cartridge elements provide compact design and lower capital cost. Light and easy to handle filter element. Energy efficient design ensure lower operating cost. Compact design saves space. Factory assembly to minimize the site work. FAN MOUNTING OPTIONS : All dust collector fans are quiet, highly efficient and stable for a broad range of industrial applications. Side mounted fans are ideal where there is a height restriction. Roof mounted fans offer the ability to discharge air in any direction. Floor mounted fans allow quick and easy maintenance access as well as eliminating any dynamic loads on collector with large fans.
9 HIGH EFFICIENCY CYCLONE COLLECTORS: General Points: Cyclones are frequently used as product receivers, as precleaners to high efficiency fabrictype dust collectors or as independent collectors for coarse dust. SINGLE, TWIN and QUAD arrangements are available as standard configurations. Special arrangements can be supplied to meet your plant layouts. Our common dust hoppers & outlet plenums are custom designed to suit each application. Advantages : Stable pressure drop for a given gas flow. Single Cyclone Constant efficiency for a given particulate condition. No moving parts, no replaceable filters, robust construction. Ability to handle extremely high dust concentration. High temperature and pressure capability. Low capital investment and maintenance costs. Compact (in most applications). Efficiency : Efficiency is a function of the physical parameters of the applications and the design parameters of the cyclone. Cyclone efficiency increases with: Twin Cyclone Coarse particle size distribution. Higher product specific gravity. Lower gas density. Smaller outlet diameter. Quad Cyclone
10 CENTRIFUGAL FANS & BLOWERS : We provide total solution for industrial fans from concept to commissioning. Aswathi fans suits exact duty conditions at optimum efficiency to satisfy industrial needs. Fans for various applications : Induced Draft Fan Forced Draft Fan Combustion Air Fan Primary Air Fan Secondary Air Fan Booster Fan Cooling Fan Exhaust Fan Process fans like Preheater Fan, Bag House Fan, Separator Fan, Coal Mill Fan, Raw Mill Fan etc. Type of drive : Impeller directly mounted on motor shaft Coupled drive Belt drive Arrangement of Bearings: Overhung (Impeller on one side of bearings) Simply Supported (Impeller between bearings)
11 Casing: The casing is made up of robust steel plates adequately stiffened to reduce vibrations. Large casing is divided with number of splits for easy transportation. Impeller: Impellers have high efficiency backward curve design. Casing Shaft: Shaft is made of rolled steel bar with precision machining. Tests: Assembly check, Mechanical Run Test, Performance Test etc.; is carried out for all fans at our workshop. Impeller Advantages : Optimum aerodynamic characteristics. High degree of efficiency. Smooth running. Impeller is dynamically balanced including hub and shaft. Robust construction. Low noise level. Design offering high operational safety. Capacity & Pressure tested. Customized solutions.
12 Our other products: Reverse Air Bag House Heat Exchanger ScrubberWet/ Dry ESP Furnace Rotary Kiln Incinerator Water Pollution Control Equipment Storage Vessels List of Major Overseas Clients: AHI Roofing s Ltd., New Zealand BA Industries, Fiji Cantrex, Port of Spain CMRDI, Egypt Danieli Corus, Australia KCM, Zambia Eiffel Aluminium Factory, Doha, Qatar Kenya Fluspar Ltd, Kenya Kalu Works, Kenya Mombassa Cement, Kenya R.K. Metal, Malaysia Tororo Cement, Uganda List of Major Domestic Clients: Allied Furnaces Alps Environmental Engineering Ltd. BARC, Trombay Batliboi Ltd. Batliboi Environmental Engineering Ltd. Bharat Heavy Electricals Ltd. C.M.P. Private Ltd. Essar Constructions Ltd. F.L. Smidth Fives Solios GL & V India Pvt. Ltd. Hindustan DorrOliver Ltd. KTC Ferroalloys Ltd. Larsen & Toubro Ltd. Lizer Cylinders Ltd. NALCO Philips Carbon Black Ltd. Rallis India Ltd. Rubamin Ltd. South India Viscose Ltd. Shriram Engineering Construction Company Ltd. Sudharshan Chemical Engg. Pvt. Ltd. Sud Chemi India Pvt. Ltd. Tata Chemicals Ltd. Tata Metalinks Ltd. Thermax India Ltd. Corporate Office Apeksha Enclave, Mahavir Nagar, Kandivali(W), Mumbai Ph. No. : /1/2 Fax : sales@aswathiindustries.com Website: Overseas Office P.B. 147, Dubai, United Arab Emirates Ph. No. : gcc@aswathiindustries.com Unit I : Plot No. 401, Village Abitghar, Wada Shahpur Road, TalukaWada, Dist. Thane Works Phone : /4 Fax. No.: Unit II : Plot No. 34,36 & 39 (P), Village Abitghar, Wada Shahpur Road, TalukaWada, Dist. Thane
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