SERIES COOLING TOWER SINGLE-CELL UP TO 1500HRT COOLING CAPACITY
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1 EX-S SERIES COOLING TOWER SINGLE-CELL UP TO 1500HRT COOLING CAPACITY High Performance Crossflow Type CERTIFICATE NUMBER: PROVEN PERFORMANCE RELIABILITY EASY INSTALLATION CERTIFICATE NUMBER: LOGO-SGBP
2 EX-S SERIES COOLING TOWER SINGLE-CELL UP TO 1500HRT COOLING CAPACITY INTRODUCTION EX-S Series is an induced draft cross-flow, film filled, FRP multi-cell rectangular cooling tower designed for the equipment cooling, and industrial process cooling and air conditioning applications. The EX-S Series Cooling is designed to meet maximum performance and reliability, and minimum maintenance. The thermal performance of EX-S Series has been certified by CTI in accordance with CTI Standard STD-201. EX-S Series Cooling s are designed and provided with high quality V-belt & pulley drive system or right-angle gear reducer drive system for more reliable operation. ADVANTAGES Proven Reliability ADVANTAGES EX-S Series Cooling s have been installed in many applications. Customer satisfaction is testified by its long list of proven installations. Energy Saving The low speed, high efficiency fan and low pressure drop fill design to optimize the energy consumption. UMC, Singapore High Efficiency Drift Eliminator The efficient drift eliminators remove entrained water droplets from the air stream to less than 0.005%. Proven Corrosion Protection components are made of anti-corrosive material suitable for cooling water application. The Mines, Malaysia Dolmen City, Pakistan Bangkok International Airport, Thailand 1
3 FEATURES 1 Motor Weather Proof TEFC Type V-Belt and Pulley System Fan Stack Fan Assembly Hot Water Basin Main Frame Structure High Performance Fill Pack FRP Pulley Cover FRP Aluminium Alloy FRP HDGS Steel PVC Inspection Door FRP Cold Water Basin Floor Suction Sump FRP FRP Cold Water Basin Frame HDGS Steel Casing Ladder Internal Piping FRP HDGS Steel Optional 15 Gear Reducer System Optional - TIANJIN ECO-CITY, China DCAP, Thailand. 2
4 OUTLINE AND FOUNDATION DRAWINGS (SINGLE CELL) EXS 0810B EXS 0810C EXS 0810D EXS 0810E EXS 0810F EXS 0812B EXS 0812C EXS 0812D EXS 0812E EXS 0812F NOTE : ALL DIMENSION IN MM. EX-S SERIES RANGE OVERALL DIMENSION MOTOR AXIAL FLOW FAN Model EXS L W H h Output (kw) Current at (415V/50Hz) Type Power Source A Fan Speed (RPM) No of Blades Drive System 0810B C D E 0810F 0812B 0812C 0812D 0812E 0812F 0910B 0910C 0910D 0910E 0910F 0912C TEFC, Outdoor, 3 Phase, Induction Motor, 4 Poles 3 ph/ 380 V/ 50 Hz or 3 ph/ 415 V/ 50Hz Four (4) to Six (6) V-Belt and Pulley 0912D 0912E F 400
5 OUTLINE AND FOUNDATION DRAWINGS (SINGLE CELL) EXS 0910B EXS 0910C EXS 0910D EXS 0910E EXS 0910F EXS 0912C EXS 0912D EXS 0912E EXS 0912F NOTE : ALL DIMENSION IN MM. EX-S SERIES RANGE Model EXS 0810B 0810C 0810D 0810E 0810F 0812B 0812C 0812D 0812E 0812F 0910B 0910C 0910D 0910E 0910F 0912C 0912D 0912E 0912F ANCHOR BOLTS DATA PIPING DATA PIPING SIZE WEIGHT (KG) B C D E F G J Applicable to multiple cells only Internal Piping Water Inlet Water Outlet Overflow Drain Make up Auto & Manual Dry Weight Operating Weight x x 1 50 x 1 50 x 1 50 x x 2 250x 1 50 x 1 50 x 1 50 x x x 1 50 x 1 50 x 1 50 x x x 1 50 x 1 50 x 1 50 x x x 1 50 x 1 50 x 1 50 x x x 1 50 x 1 50 x 1 50 x x x 1 50 x 1 50 x 1 50 x x x 1 50 x 1 50 x 1 50 x x x 1 50 x 1 50 x 1 50 x x x 1 50 x 1 50 x 1 50 x x x 1 50 x 1 50 x 1 50 x x x 1 50 x 1 50 x 1 50 x x x 1 50 x 1 50 x 1 50 x x x 1 50 x 1 50 x 1 50 x x x 1 50 x 1 50 x 1 50 x x x 1 50 x 1 50 x 1 50 x x x 1 80 x 1 50 x 1 50 x x x 1 80 x 1 50 x 1 50 x x x 1 80 x 1 50 x 1 50 x
6 OUTLINE AND FOUNDATION DRAWINGS (SINGLE CELL) EXS 1110D EXS 1110E EXS 1110F EXS 1110G EXS 1110H EXS 1112E EXS 1112F EXS 1112G EXS 1112H EXS 1112I EXS 1114E EXS 1114F EXS 1114G EXS 1114H EXS 1114I NOTE : ALL DIMENSION IN MM. EX-S SERIES RANGE OVERALL DIMENSION MOTOR AXIAL FLOW FAN Model EXS L W H h Output (kw) Current at (415V/50Hz) Type Power Source A Fan Speed (RPM) No of Blades Drive System 1110D 1110E F 1110G 1110H 1112E 1112F 1112G 1112H 1112I 1114E 1114F 1114G 1114H 1114I 1210D 1210E 1210F 1210G TEFC, Outdoor, 3 Phase, Induction Motor, 4 Poles 3 ph/ 380 V/ 50 Hz or 3 ph/ 415 V/ 50Hz Four (4) to Six (6) V-Belt and Pulley H 1210I
7 OUTLINE AND FOUNDATION DRAWINGS (SINGLE CELL) EXS 1210D EXS 1210E EXS 1210F EXS 1210G EXS 1210H EXS 1210I NOTE : ALL DIMENSION IN MM. EX-S SERIES RANGE Model EXS 1110D 1110E 1110F 1110G 1110H 1112E 1112F 1112G 1112H 1112I 1114E 1114F 1114G 1114H 1114I 1210D 1210E 1210F 1210G 1210H 1210I ANCHOR BOLTS DATA PIPING DATA PIPING SIZE WEIGHT (KG) B C D E F G J Applicable to multiple cells only Internal Piping Water Inlet Water Outlet Overflow Drain Make up Auto & Manual Dry Weight Operating Weight x x 1 80 x 1 50 x 1 50 x x x 1 80 x 1 50 x 1 50 x x x 1 80 x 1 50 x 1 50 x x x x 1 50 x 1 50 x x x x 1 50 x 1 50 x x x x 1 50 x 1 50 x x x x 1 50 x 1 50 x x x x 1 50 x 1 50 x x x x 1 50 x 1 50 x x x x 1 50 x 1 50 x x x x 1 50 x 1 50 x x x x 1 50 x 1 50 x x x x 1 50 x 1 50 x x x x 1 50 x 1 50 x x x x 1 50 x 1 50 x x x x 1 50 x 1 50 x x x x 1 50 x 1 50 x x x x 1 50 x 1 50 x x x x 1 50 x 1 50 x x x x 1 50 x 1 50 x x x x 1 50 x 1 50 x
8 OUTLINE AND FOUNDATION DRAWINGS (SINGLE CELL) EXS 1212E EXS 1212F EXS 1212G EXS 1212H EXS 1212I EXS 1212J EXS 1216E EXS 1216F EXS 1216G EXS 1216H EXS 1216I EXS 1216J NOTE : ALL DIMENSION IN MM. EX-S SERIES RANGE OVERALL DIMENSION MOTOR AXIAL FLOW FAN Model EXS L W H h Output (kw) Current at (415V/50Hz) Type Power Source A Fan Speed (RPM) No of Blades Drive System 1212E 1212F 1212G 1212H 1212I 1212J 1216E 1216F 1216G 1216H 1216I 1216J 1312E 1312F 1312G 1312H TEFC, Outdoor, 3 Phase, Induction Motor, 4 Poles 3 ph/ 380 V/ 50 Hz or 3 ph/ 415 V/ 50Hz Four (4) to Six (6) V-Belt and Pulley 1312I J
9 OUTLINE AND FOUNDATION DRAWINGS (SINGLE CELL) EXS 1312E EXS 1312F EXS 1312G EXS 1312H EXS 1312I EXS 1312J NOTE : ALL DIMENSION IN MM. EX-S SERIES RANGE Model EXS 1212E 1212F 1212G 1212H 1212I 1212J 1216E 1216F 1216G 1216H 1216I 1216J 1312E 1312F 1312G 1312H 1312I 1312J ANCHOR BOLTS DATA PIPING DATA PIPING SIZE WEIGHT (KG) B C D E F G J Applicable to multiple cells only Internal Piping Water Inlet Water Outlet Overflow Drain Make up Auto & Manual Dry Weight Operating Weight x x x 1 50 x 1 50 x x x x 1 50 x 1 50 x x x x 1 50 x 1 50 x x x x 1 50 x 1 50 x x x x 1 50 x 1 50 x x x x 1 50 x 1 50 x x x x 1 50 x 1 50 x x x x 1 50 x 1 50 x x x x 1 50 x 1 50 x x x x 1 50 x 1 50 x x x x 1 50 x 1 50 x x x x 1 50 x 1 50 x x x x 1 50 x 1 50 x x x x 1 50 x 1 50 x x x x 1 50 x 1 50 x x x x 1 50 x 1 50 x x x x 1 50 x 1 50 x x x x 1 50 x 1 50 x
10 OUTLINE AND FOUNDATION DRAWINGS (SINGLE CELL) EXS 1314F EXS 1314G EXS 1314H EXS 1314I EXS 1314J EXS 1314K EXS 1316G EXS 1316H EXS 1316I EXS 1316J EXS 1316K NOTE : ALL DIMENSION IN MM. EX-S SERIES RANGE OVERALL DIMENSION MOTOR AXIAL FLOW FAN Model EXS L W H h Output (kw) Current at (415V/50Hz) Type Power Source A Fan Speed (RPM) No of Blades Drive System 1314F 1314G 1314H 1314I 1314J 1314K 1316G 1316H 1316I 1316J 1316K 1318F 1318G 1318H 1318I TEFC, Outdoor, 3 Phase, Induction Motor, 4 Poles 3 ph/ 380 V/ 50 Hz or 3 ph/ 415 V/ 50Hz Four (4) to Six (6) V-Belt and Pulley 1318J K
11 OUTLINE AND FOUNDATION DRAWINGS (SINGLE CELL) EXS 1318F EXS 1318G EXS 1318H EXS 1318I EXS 1318J EXS 1318K NOTE : ALL DIMENSION IN MM. EX-S SERIES RANGE Model EXS 1314F 1314G 1314H 1314I 1314J 1314K 1316G 1316H 1316I 1316J 1316K 1318F 1318G 1318H 1318I 1318J 1318K ANCHOR BOLTS DATA PIPING DATA PIPING SIZE WEIGHT (KG) B C D E F G J Applicable to multiple cells only Internal Piping Water Inlet Water Outlet Overflow Drain Make up Auto & Manual Dry Weight Operating Weight x x x 1 50 x 1 50 x x x x 1 50 x 1 50 x x x x 1 50 x 1 50 x x x x 1 50 x 1 50 x x x x 1 50 x 1 50 x x x x 1 50 x 1 50 x x x x 1 50 x 1 50 x x x x 1 50 x 1 50 x x x x 1 50 x 1 50 x x x x 1 50 x 1 50 x x x x 1 50 x 1 50 x x x x 1 50 x 1 50 x x x x 1 50 x 1 50 x x x x 1 50 x 1 50 x x x x 1 50 x 1 50 x x x x 1 50 x 1 50 x x x x 1 50 x 1 50 x
12 OUTLINE AND FOUNDATION DRAWINGS (SINGLE CELL) EXS 1412F EXS 1412G EXS 1412H EXS 1412I EXS 1412J EXS 1412K EXS 1414F EXS 1414G EXS 1414H EXS 1414I EXS 1414J EXS 1414K NOTE : ALL DIMENSION IN MM. EX-S SERIES RANGE OVERALL DIMENSION MOTOR AXIAL FLOW FAN Model EXS L W H h Output (kw) Current at (415V/50Hz) Type Power Source A Fan Speed (RPM) No of Blades Drive System F 1412G 1412H 1412I 1412J 1412K 1414F 1414G 1414H 1414I 1414J 1414K 1416F 1416G 1416H 1416I 1416J 1416K 1418F 1418G 1418H 1418I 1418J 1418K TEFC, Outdoor, 3 Phase, Induction Motor, 4 Poles 3 ph/ 380 V/ 50 Hz or 3 ph/ 415 V/ 50Hz Four (4) to Six (6) V-Belt and Pulley
13 OUTLINE AND FOUNDATION DRAWINGS (SINGLE CELL) EXS 1416F EXS 1416G EXS 1416H EXS 1416I EXS 1416J EXS 1416K EXS 1418F EXS 1418G EXS 1418H EXS 1418I EXS 1418J EXS 1418K NOTE : ALL DIMENSION IN MM. EX-S SERIES RANGE Model EXS 1412F 1412G 1412H 1412I 1412J 1412K 1414F 1414G 1414H 1414I 1414J 1414K 1416F 1416G 1416H 1416I 1416J 1416K 1418F 1418G 1418H 1418I 1418J 1418K ANCHOR BOLTS DATA PIPING DATA PIPING SIZE WEIGHT (KG) B C D E F G J Applicable to multiple cells only Internal Piping Water Inlet Water Outlet Overflow Drain Make up Auto & Manual Dry Weight Operating Weight x x x 1 50 x 1 50 x x x x 1 50 x 1 50 x x x x 1 50 x 1 50 x x x x 1 50 x 1 50 x x x x 1 50 x 1 50 x x x x 1 50 x 1 50 x x x x 1 50 x 1 50 x x x x 1 50 x 1 50 x x x x 1 50 x 1 50 x x x x 1 50 x 1 50 x x x x 1 50 x 1 50 x x x x 1 50 x 1 50 x x x x 1 50 x 1 50 x x x x 1 50 x 1 50 x x x x 1 50 x 1 50 x x x x 1 50 x 1 50 x x x x 1 50 x 1 50 x x x x 1 50 x 1 50 x x x x 1 50 x 1 50 x x x x 1 50 x 1 50 x x x x 1 50 x 1 50 x x x x 1 50 x 1 50 x x x x 1 50 x 1 50 x x x x 1 50 x 1 50 x
14 EX-S SERIES QUICK SELECTION TABLE Deg F Deg C HWT CWT WBT HWT CWT WBT MODEL EXS 0810B 0810C 0810D 0810E 0810F 0812B 0812C 0812D 0812E 0812F 0910B 0910C 0910D 0910E 0910F 0912C 0912D 0912E 0912F 1110D 1110E 1110F 1110G 1110H 1112E 1112F 1112G 1112H 1112I 1114E 1114F 1114G 1114H 1114I 1210D 1210E 1210F 1210G 1210H 1210I 1212E 1212F 1212G 1212H 1212I 1212J 1216E 1216F 1216G MOTOR kw m 3 /hr
15 Deg F Deg C HWT CWT WBT HWT CWT WBT MODEL EXS 1216H 1216I 1216J 1312E 1312F 1312G 1312H 1312I 1312J 1314F 1314G 1314H 1314I 1314J 1314K 1316G 1316H 1316I 1316J 1316K 1318F 1318G 1318H 1318I 1318J 1318K 1412F 1412G 1412H 1412I 1412J 1412K 1414F 1414G 1414H 1414I 1414J 1414K 1416F 1416G 1416H 1416I 1416J 1416K 1418F 1418G 1418H 1418I 1418J 1418K MOTOR kw m 3 /hr
16 SOUND LEVEL CHART (SINGLE CELL) EX-S The measuring point at 45 degrees is diagonally above the top edge of the fan stack, opposite of motor driver side. If fan diameter is less than 1.5m, the measuring distance should be limited to 1.5m standard. 15 Model EXS SOUND LEVEL db(a) - SINGLE CELL Louver Panel Fan 2m 10m 2m 10m 45 deg@ 1.5M Point B 0810C 0810D 0810E 0810F 0812B 0812C 0812D 0812E 0812F 0910B 0910C 0910D 0910E 0910F 0912C 0912D 0912E 0912F 1110D 1110E 1110F 1110G 1110H 1112E 1112F 1112G 1112H 1112I 1114E 1114F 1114G 1114H 1114I 1210D 1210E 1210F 1210G 1210H 1210I 1212E 1212F 1212G 1212H 1212I 1212J 1216E 1216F 1216G 1216H Model EXS SOUND LEVEL db(a) - SINGLE CELL Louver Panel Fan 2m 10m 2m 10m 45 deg@ 1.5M Point I J E F G H I J F G H I J K G H I J K F G H I J K F G H I J K F G H I J K F G H I J K F G H I J K
17 RECOMMENDED UNIT LAYOUT It is advisable to select and design the best layout or location to avoid air recirculation. Recirculation occurs when some of the hot moist discharge air leaving the cooling tower flows back into the fresh air inlet. The following guidelines will provide the best location or layout which will minimize recirculation, maximize fresh air flow and allow adequate maintenance accessibility. A. SINGLE UNIT INSTALLATIONS The best place for EX-S Series Cooling is in an open space. However, when this is not possible, correct layout guidelines must be followed to provide satisfactory installation. INCORRECT: Wind effect with top of unit lower than top of wall Ensure that the top of the cooling tower is higher than any adjacent walls, buildings or other structures. Figure 1(a) and 1(b) are examples of incorrect installation. These conditions can be corrected by elevating the unit on structural steel/concrete plinths so that the top is higher that the wall as shown in Figure 1(c). When a cooling tower is located near a wall, consideration must be given to the clearance distance between the air inlets of the tower and the wall structure(s). See Figure 2, Recommended Dimensions D1 and D2. The minimum dimensions, D1 and D2, as shown in Table 1 must be maintained to ensure that the unit is provided with adequate air flow. In some installation, consideration must also be given to access to the unit for maintenance. Room must be provided for piping, removals of access panels, etc. CORRECT: Installation elevated so that top of unit is higher than top of wall Sometimes other pieces of equipment such as pumps, filters, piping etc are placed in front of the air inlets. These obstructions should not be located any closer than the minimum dimensions in Table 1. TABLE 1 SINGLE UNIT INSTALLATION Model EXS 0810, 0812, 0910, , 1112, 1114, 1210, 1212, 1216, 1312, 1314, 1316, 1412, 1414, , 1418 Minimum Dimension, mm D1 (At Louver Side) Minimum Dimension, mm D2 (At Panel Side) Model EXS End Wall Length, L mm Minimum Dimension, mm D3 (End-to-End) All models All sizes 1000 Model EXS 0810, 0812, 0910, 0912 TABLE 2 MULTIPLE UNIT INSTALLATION Louver Width, W mm Below 6000 Minimum Dimension, mm D4 (Side-by-Side) , 1112, 1114, 1210, 1212, 1216, Below , 1314, 1316, 1412, 1414, 1416 Below , 1418 Below
18 RECOMMENDED UNIT LAYOUT B. MULTIPLE UNIT INSTALLATIONS When more than one cooling tower is installed at the same location, recirculation becomes a bigger problem. With the installations of two cooling towers, they should be placed end to end with the narrows ends adjacent as shown in Figure 3. Another method is to locate the units side-by-side with the longer sides parallel to each other as shown in Figure 4. In either configuration, the distance between the units must provide adequate airflow as well as room for piping to the unit and access for maintenance. The minimum dimensions are as listed in Table 2. C. SPECIAL ENCLOSURE INSTALLATION 1) Solid Wall Enclosure or Wells Figure 5 shown a cooling tower is installed in a well, When considering a multiple-call unit located in a well, the D5 and D6 dimensions, found in Table 3, must be used as absolute minimums. The unit should be oriented so that the air flow uniformly to the air inlets on all louver sides of the unit. The air discharge of the unit must be level with or higher than surrounding walls. TABLE 3 Model EXS End Wall Length, L mm Minimum Dimension, mm D5 (End-to-End) All models All sizes 1000 Model EXS Louver Width, W mm Minimum Dimension, mm D6 (Louver Side to Solid Wall) 0810, 0812, 0910, , 1112, 1114, 1210, 1212, 1216, 1312, 1314, 1316, 1412, 1414, 1416 Below 6000 Below 8000 Below , 1418 Below ) Louvered Wall Enclosures EX-S Series Cooling can also be installed in enclosures with louvered or slotted walls and an open top (Figure 6) with this type of enclosure, the air flow patterns will be a mixture of the open type and well installation. The inlet air will be drawn from the top as well as through the louvers or slots. When considering a multiple-cell unit located in a louvered wall enclosures, the D7 and D8 dimensions, found in Table 4, must be used as absolute minimums. TABLE 4 17 Model EXS All models Model EXS All models End Wall Length, L mm Minimum Dimension, mm D7 (End Wall Panel Side) All sizes 1000 Louver Width, W mm Minimum Dimension, mm D8 (Louver Side to Louvered Wall) All sizes 2500
19 EX-S SERIES CROSSFLOW COOLING TOWER SPECIFICATION 1.0 GENERAL The cooling tower shall be induced-draft vertical discharge type, crossflow, rectangular, film filled, FRP Cooling. It shall be designed with high efficiency drift eliminators to meet current environmental standards and guidelines for microbial control. 2.0 CAPACITY Cooling shall be capable of providing the thermal performance scheduled. 3.0 PERFORMANCE WARRANTY The rated capacity shall be certified by the Cooling Institute (CTI). The cooling tower manufacturer shall guarantee that the tower supplied will meet the specified performance conditions when the tower is installed according to plans. 4.0 CONSTRUCTION The cooling tower main frame structure shall be hot dip galvanized steel (HDG). The casing shall be made from Fibre Reinforced Plastic (FRP). 5.0 MECHANICAL EQUIPMENT 5.1 Fan(s) shall be propeller-type, incorporating heavy-duty blades of aluminum alloy. Blades shall be individually adjustable. 5.2 The V-belts shall be of rubber with fabric impregnated able to withstand the adverse ambient conditions of 50ºC and 100% R.H. The pulleys shall be cast iron with the grooves of standard dimensions. The entire V-belt & pulley set must be fully enclosed in a FRP molded case to protect the v-belts from in contact with the humid discharge air. 5.3 Motor(s) shall be TEFC, weatherproof sq. caged induction type suitable for 3ph/50Hz/415V power supply and with 1450rpm. 6.0 FILLS, LOUVERS AND DRIFT ELIMINATORS 6.1 Fill shall be high efficiency film-type, rigid, corrugated PVC sheets with integral louver and drift eliminator that are conducive to cooling tower and UV protected. 6.2 Fills shall be resistance to rot, decay and biological attack with maximum flame-spread rating of 5 according to ASTM E84. Fill module shall be solvent bonded supported from the bottom supporting beam. Hanging fill with structural tubing supported from the upper tower structure shall not be allowed. 6.3 Drift eliminators shall be efficient enough to effectively limit drift loss to 0.005% of the designed flow rate. 7.0 HOT WATER DISTRIBUTION SYSTEM An open basin above the fill bank shall receive hot water piped to each cell of the tower. Water shall enter the basin through a removable splash box. Removable and replaceable polypropylene nozzles installed in the floor of the basin shall provide full coverage of the fill by gravity flow. 8.0 COLD WATER BASIN The cold water basin shall be of FRP and supported on HDG steel framework. The basin shall be designed with sufficient water capacity to avoid air entrainment in the outlet during operating conditions. The basin shall be equipped with suction strainer, make-up ball valve, overflow and drain. For multiple tower arrangement, equalizing pipes between basins shall be provided to maintain the same level of water in each basin. 9.0 ACCESS AND SAFETY Ladder shall be provided for inspection & maintenance purposes. HDG steel fan guard shall be provided over each fan cylinder. 18
20 ...providing solution to your cooling needs Member Truwater Cooling s Sdn Bhd ( A) Executive Suite 702, Block B, Kelana Business Centre, No. 97, Jalan SS7/2, Kelana Jaya, Petaling Jaya, Selangor, Malaysia Tel. : Fax : Tw.Cooling@truwater.com.my Website :
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