ExactaBlend AGP Advanced Glazing Proportioner

Transcription

1 Parts ExactaBlend AGP Advanced Glazing Proportioner T EN For dispensing two component silicone, polysulfide, and urethane materials. For professional use only. Not approved for use in explosive atmospheres or hazardous locations. Refer to the ExactaBlend AGP Advanced Glazing Proportioner, Setup-Operation manual for maximum working pressure and model information. Important Safety Instructions Read all warnings and instructions in this manual and the ExactaBlend AGP Advanced Glazing Proportioner, Setup-Operation manual. Save all instructions. S00 Shown 24r809

2 Related Manuals Related Manuals Refer to ExactaBlend AGP Advanced Glazing Proportioner, Setup-Operation manual 3A2894 for the complete list of related manuals. Contents Related Manuals S00 Series Parts Gallon/5 Gallon (200 Liter/20 Liter) Base Machine Gallon/5 Gallon (20 Liter/20 Liter) Base Machine U00 Series Parts U00 Base Machine P00 Series Parts P00 Base machine Universal Parts gallon Air Cylinder, 24R gallon Air Cylinder, 24R : Checkmate Pump (S00 and P00 Models Only), 24P Electrical Enclosure, 24R Boom Assembly, 24X High Volume Hose, 24R Hose Kits Dispense Valves Graco Standard Warranty Graco Information T

3 Related Manuals T 3

4 S00 Series Parts S00 Series Parts 55 Gallon/5 Gallon (200 Liter/20 Liter) Base Machine , , ti2455a FIG. : S00 55/5 Gallon (200/20 Liter) Base machine T

5 S00 Series Parts Ref Part Description --- Not available for individual sale. * Not shown. Refer to the specific component manual for more details. 24R809, SYSTEM, 00cc/00cc, boom Quantity 24R80, SYSTEM, 00cc/00cc --- BASE, 55gal/5gal, S X00 MODULE, boom MODULE, fluid plate, S R662 HOSE, assembly, high volume 5 24R663 HOSE, assembly, low volume 0* 6V853 SOFTWARE, GCA BAR, bracket, ram, DM SCREW, machine, hex flange BRACKET, mounting, assembly SCREW, M5x4mm SCREW, socket head, M5x8mm 22 24T00 MODULE, GCA, DM BRACKET, mounting, regulator REGULATOR, air NUT, regulator GAUGE, pressure, air FITTING, elbow PLUG, pipe FITTING, tube, swivel, male elbow FITTING, Y tube TUBE, nylon 28.2 ft 28.2 ft CABLE, CAN, female / female SLEEVE, protective, poly, black 2 ft 2 ft FLUID, TSL, quart ELBOW, street, 45 degree, /8 npt 39* 24R824 KIT, tower, light, 30mm, red/green T 5

6 S00 Series Parts S00 55 Gallon/5 Gallon (200 Liter/20 Liter) Base Apply medium strength thread locker and torque to 30 ft-lb (40 N m). 2. Apply pipe sealant to all non-swivel NPT threads. 3 8 Apply medium strength thread locker and torque to 5. ft-lb (6.9 N m). Apply anti-seize compound , ti2456a FIG. 2: S00 55/5 Gallon (200/20 Liter) Base View T

7 S00 Series Parts , , , 48, ti2457a FIG. 3: S00 55/5 Gallon (200/20 Liter) Base View T 7

8 S00 Series Parts , , 6 2, FIG. 4: S00 55/5 Gallon (200/20 Liter) Base View 3 ti2458a T

9 S00 Series Parts Ref Part Description Quantity BASE, weldment, painted 02 6V208 GUIDE, drum SCREW, machine, flathead, socket, M6-x6mm SCREW, cap, sockethead, M0-.5x20mm R489 RAM, assembly, air cylinder R640 RAM, assembly, air cylinder, 5 gallon ram SCREW, machine, hex, flange, M0-.5x25mm PLUG, pipe SUPPORT, cylinder, painted 3 24R489 MODULE, electrical SCREW, machine, hex flange, M6-x6mm WASHER, lock, 5/ BEAM, ram NUT, hex, 5/ CAP, end CONTROL, air, ram WASHER, lock, /4 in SCREW, cap, socket head, /4-20x5/ FITTING, elbow FITTING, union, swivel, P008 VALVE, safety, 75 psi VALVE, safety, 90 psi (Ultra-Lite TriCore only) PLUG, pipe 33 5V204 FITTING, elbow, /2 npt x /2 tube FITTING, y tube TUBE, nylon 39.8 ft TUBE, polyurethane, black 6.5 ft ROD, tie, platen, 3 ram, 55 gallon PLATE, wiper 55 gal, epdm 40 24P927 PUMP, 6:, saniforce, checkmate KIT, mounting, lower ROD, threaded WASHER, spring lock. 7/ NUT, full hex, 7/ BUSHING, reducing FITTING, union adapter, 90 deg FITTING, elbow, 90 deg FITTING, nipple 49* --- HOLDER, cable tie, rotating 50 C2034 HOSE, coupled 72 inch SLEEVE, protective 6 ft 52 24R688 BRACKET, support WASHER, lock spring, M BRACKET, motor mount, NXT motors PAINT, bracket, air valve T 9

10 S00 Series Parts Ref Part Description Quantity WASHER, lock, 3/ SCREW, cap, socket head, 3/8-6x5/ CONTROL, air SCREW, cap, sockethead, M8-.25x30mm PLATE, 20 liter dual wiper nitrile SLEEVE, protective 3.8 ft 69 5M5 LABEL, warning 70 5J074 LABEL, safety, crush and pinch FITTING, elbow, /4fnpt x /8mnpt LABEL, a-b identification FITTING, bushing Replacement Danger and Warning labels, tags and cards are available at no cost. Refer to the specific component manual for more details. --- Not available for individual sale. * Not shown T

11 S00 Series Parts T

12 S00 Series Parts S00 55 Gallon/5 Gallon (200 Liter/20 Liter) Fluid Plate 4 Apply pipe sealant to all male threads as needed , 226, , 27, 28, 29, ti2463a 23, , 224, 225, FIG. 5: S00 55/5 Gallon (200/20 Liter) Fluid Plate T

13 S00 Series Parts Ref Part Description Quantity PLATE, mounting, meter, regulator METER, gear, assembly METER, heli gear, hi resolution 204 5R873 FITTING, tee FITTING, nipple FITTING, swivel REGULATOR, mastic FITTING, nipple, reducing FITTING, union, adapter FITTING, tee, run MODULE, GCA, cube, base MODULE, GCA, cube, FCM HOLDER, anchor, wire tie FITTING, pipe, hex R938 REGULATOR, electro/pneumatic HARNESS, m8xm CONNECTOR, splitter CABLE, GCA 29 7E304 HARNESS, 5px3p SCREW, machine, hex flange, M6-x0mm SCREW, cap, socket head, M4-0.7x6mm SCREW, button head, M5-0.8x25mm WASHER, lock, external, M NUT, hex, M U32 HARNESS, FCM, ground ELBOW, male, swivel VALVE, power MUFFLER, polyethylene HARNESS, power valve, tank FITTING, bushing FITTING, nipple SCREW, button head, M5-0.8x0mm, sst SCREW, machine, pan wash head, M4-0.7x8mm SCREW, sockethead, M0-.5x75mm, sst NUT, hex, flange, serrated, M BUSHING, pipe GAUGE, pressure, fluid, sst ADAPTER FITTING, bushing, pipe FITTING, tee, /8 nptf, female VALVE, safety, relief, air LABEL, symbol, ground ENCLOSURE, cube door FITTING, elbow, 45 degree street FITTING, elbow 90 degree FITTING, elbow, 90 degree HOLDER, meter, gear, acetal REGULATOR, assembly, XL Replacement Danger and Warning labels, tags and cards are available at no cost. Refer to the specific component manual for more details. Parts available in kit 24T Not available for individual sale T 3

14 S00 Series Parts S00 55 Gal./5 Gal. (200 L/20 L) Low Volume Hose, 24R663 Apply pipe sealant to all male threads as needed FIG. 6: S00 55/5 Gallon (200/20 Liter) Low Volume Hose ti2465a Ref Part Description Quantity COUPLING, hex pipe FITTING, nipple, pipe, reducing FILTER, fluid FITTING, nipple, reducing 307 6V222 HOSE, assembly, /2 x PLUG, pipe PLUG, pipe T

15 S00 Series Parts 5 Gallon/5 Gallon (20 Liter/20 Liter) Base Machine Apply blue sealant and torque to ft-lb (4-47 N m). 2. Apply pipe sealant to all non-swivel NPT threads. 42x2 46x2 44x8 45x8 3 Apply blue sealant and torque to ft-lb (6-7 N m). 47x x2 48x x x4 4x x2 440x x x2 406x x2 460/46 444x2 402x2 452x4 474x4 475x4 408x x2 457x x2 403x8 408x4 3 FIG. 7: S00 5/5 Gallon (20/20 Liter) View T 5

16 S00 Series Parts 42x2 422x x2 466x x x /46 449x x8 456x2 FIG. 8: S00 5/5 Gallon (20/20 Liter) View T

17 S00 Series Parts Ref Part Description Quantity PLATE, base, :, 5 gal, painted R640 RAM, assy, air cyl, 5 gal ram SCREW, mach, ex, flange, m0 x.5 x R688 BRACKET, support, painted BRACKET, motor mount, sp, nxt motors WASHER, spring lock NUT, full hex SCREW, mach, hex flange PAINT, bracket, air valve, ipd WASHER, lock, 3/ SCREW, cap, socket head CONTROL, air CONNECTOR, y male push to connect WASHER, lock SCREW, cap, socket head V204 FITTING, elbow, /2 npt x /2 tube FITTING, elbow, /4 fnpt x /8 mnpt P008 VALVE, safety, 75 psi 2 49 C2509 TUBE, nylon, rnd 24 ft PUMP, 6:, saniforce, chkmate, cs WASHER, lock spring SCREW, cap, sch PLATE, 20 l, single wiper, ptfe FITTING, elbow, 90 deg /05/99 FITTING, adpt, jic 2 x 3/4 npt, mm, ms, 5k MODULE, fluid, plate, 5 x 5, high vis BRACKET, display, :, 5 gal, painted BAR, bracket, ram, dm BRACKET, mounting, assembly SCREW SCREW, shcs, m 5 x 0.8 x 8 mm T00 MODULE, gca, dm BRACKET, mounting, regulator REGULATOR, air NUT, regulator ELBOW, street 45 degree /8 npt GAUGE, pressure, air FITTING, connector, male, /2 nptf FITTING, elbow R242 HOSE, clpd, 84 l, 3/4 id, -/6 jic R824 LIGHT, tower, 30 mm, red/grn/alarm LABEL, a-b identification J074 LABEL, safety, crush & pinch T 7

18 S00 Series Parts 446 5M5 LABEL, warning, eng/span/fre LABEL, valve, shutoff, air control PACKING, o-ring NUT, /2-3 hex TUBE, polyurethane, rnd, black 5 ft FASTENER, shcs, 0-32 x VALVE, shut-off SCREW, mach, hex, flange, m6 x x 0 mm F207 CASTER, swivel, with break D478 BLOCK, supply, air, /2 in CABLE, can, female / female 0.5 m CABLE, gca, m2-5p HARNESS, m2 (4p) x m2 (8p), fxm,.5m 463* 5W744 SLEEVE, protective 8 ft WIRE, grounding assembly CORD, power, iec, ce, 250v, 8 ft (2.4 m) * TAPE, electrical 473* 6T924 SOFTWARE, gca, levrier WASHER, lock, spring WASHER, plain FLUID, tsl 8 oz bottle --- Not available for individual sale. Refer to the specific component manual for more details. Replacement Danger and Warning labels, tags and cards are available at no cost. * Not shown T

19 S00 Series Parts T 9

20 S00 Series Parts S00 5 Gallon/5 Gallon (20 Liter/20 Liter) Fluid Plate x2. Apply pipe sealant to all non-swivel NPT threads. 508x x x2 54x x2 503x2 508x4 507x4 509x4 50x2 529x4 547x x x4 504x2 55x2 57x2 505x2 509x8 507x8 56x2 58x x2 542x2 53x2 506x2 FIG. 9: S00 5/5 Gallon (20/20 Liter) Fluid Plate T

21 S00 Series Parts Ref Part Description Quantity PLATE, mounting, control, fluid BRACKET, flowmeter, lower BRACKET, flowmeter BRACKET, helical gear meter METER, heli gear, hi resolution SCREW, mach, hex flange SCREW, cap, sch, hex SCREW, shcs m6 x WASHER, lock, spring, m FITTING, adapter /2 npt x 3/4 npt FITTING, union, adapter /027/99 ADAPTER, jic 2 x /2 npt, mm, ms, 3k REGULATOR, assembly, xl SPACER FITTING, tee, pipe, 3/ C20487 FITTING, nipple, hex 2 57 C968 BUSHING, pipe GAUGE, pressure, fluid, sst FITTING, tee, /8 nptf, female FITTING, pipe, hex COVER, plate, blanking, elec, agp R938 MODULE, regulator, e/p, programmed ELBOW, male, swivel MUFFLER, polyethylene ADAPTER VALVE, safety, relief, air VALVE, power, 3/ HOLDER, anchor, wire tie, nylon SCREW, bhcs, m5-0.8 x 0, ss R498 MODULE, electrical BLOCK, mounting, elec, agp HARNESS, splitter, m HARNESS, m8(4p) x m2(5p), 0.5m, cust SCREW HARNESS, pwr valve, tank MODULE, gca, cube, fcm MODULE, gca, cube, base ENCLOSURE, cube door WASHER, lock, external LABEL, caution NUT, hex SCREW, cap, socket head T 2

22 S00 Series Parts SCREW, mach, pan wash hd SCREW, bhcs, m5 x NUT, hex, m5, with tooth washer Not available for individual sale. Refer to the specific component manual for more details. Parts available in kit 24T002. Replacement Danger and Warning labels, tags and cards are available at no cost T

23 S00 Series Parts T 23

24 U00 Series Parts U00 Series Parts U00 Base Machine 629, 63, , 627, 628, ti22405a FIG. 0: U00 Base Machine T

25 U00 Series Parts Ref Part Description --- Not available for individual sale. Refer to the specific component manual for more details. * Not shown. 24R83, SYSTEM, 00cc/20cc, boom, pressure pot Quantity 24R84, SYSTEM, 00cc/20cc, pressure pot 70 24R8 SYSTEM, 00cc/20cc, boom 24R82 SYSTEM, 00cc/20cc TANK, high pressure, 5 gallon, agitated Ref Part Description 24R8, SYSTEM, 00cc/20cc, boom Quantity 24R82, SYSTEM, 00cc/20cc BASE, 55gal/5gal, U X00 MODULE, boom MODULE, fluid plate, U R662 HOSE, assembly, high volume S006 KIT, hose, low volume 60* 6V853 SOFTWARE, GCA BAR, bracket, ram, DM SCREW, machine, hex flange BRACKET, mounting, assembly SCREW, M5x4mm SCREW, socket head, M5x8mm T00 MODULE, GCA, DM BRACKET, mounting, regulator REGULATOR, air NUT, regulator GAUGE, pressure, air FITTING, elbow PLUG, pipe FITTING, tube, swivel, male elbow 630* 5287 FITTING, Y tube TUBE, nylon 28.2 ft 28.2 ft CABLE, CAN, female / female SLEEVE, protective, poly, black 2 ft 2 ft FLUID, TSL, 8 oz ELBOW, 45 degree, /8 NPT HOSE, coupled, 4 feet, pressure pot air BUSHING, pipe FITTING, swivel, union, 90 degree HOSE, coupled, 6 feet, pressure pot material 643* 24R824 KIT, tower, light, 30mm, red/green T 25

26 U00 Series Parts U00 Base Apply pipe sealant to all non-swivel NPT threads Apply medium strength thread locker and torque to ft-lb (4-47 N m). Apply medium strength thread locker and torque to ft-lb (6-7 N m). Apply medium strength thread locker and torque to 6-2 ft-lb (22-28 N m) , ti2456a FIG. : U00 Base View T

27 U00 Series Parts ti22407a FIG. 2: U00 Base View T 27

28 U00 Series Parts , , ti22406a FIG. 3: U00 Base View T

29 U00 Series Parts Ref Part Description Quantity BASE, weldment, painted 802 6V208 GUIDE, drum SCREW, machine, flathead, socket, M6-x6mm SCREW, cap, sockethead, M0-.5x20mm RAM, assembly, air cylinder SCREW, machine, hex, flange, M0-.5x25mm FITTING, elbow PLUG, pipe J074 LABEL, safety, crush & pinch 80 5M5 LABEL, warning, eng/span/fre SUPPORT, cylinder, painted 82 24T943 MODULE, electrical SCREW, machine, hex flange, M6-x6mm BEAM, ram WASHER, lock, 5/ NUT, hex, 5/ CAP, end CONTROL, air, ram WASHER, lock, /4 in SCREW, cap, socket head, /4-20x5/ FITTING, union, swivel, PLUG, pipe 823 6P008 VALVE, safety, 75 psi VALVE, safety, 90 psi (Ultra-Lite TriCore only) V204 FITTING, elbow, /2 npt x /2 tube FITTING, Y tube TUBE, nylon 23.5 ft TUBE, polyurethane, black 4 ft ROD, tie, platen, 3 inch ram, 55 gallon PLATE, wiper 55 gal, epdm 83 P63LCS PUMP, 63: 3400/ KIT, mounting, lower ROD, threaded WASHER, spring lock, 7/ NUT, full hex, 7/ FITTING, elbow, 90 deg FITTING, nipple FITTING, bushing FITTING, union adapter, 90 deg HOLDER, cable tie, rotating 842 C2034 HOSE, coupled 72 inch SLEEVE, protective 6 ft SUPPORT, stand, pump, tank, painted T95 PUMP, 65:, 2ball T 29

30 U00 Series Parts SCREW, cap, hex head, M8-.25x6mm STRAINER, Y FITTING, swivel, straight, /2 female x 3/4 male FITTING, union, swivel DRYER, air, /4 NPT, with desiccant FITTING, nipple CONTROL, air PLUG, tube, round CLIP, spring C568 HOLDER, bottle BOTTLE, assembly, complete A959 SHIELD, 6.0/7.5 inch SCREW, machine, M4-0.7 x 0mm LABEL, a-b identification FITTING, elbow, /4 npt 867 5J993 RING, lift, plate 868 C20987 PACKING, o-ring 869 5J99 ADAPTER, lift ring Replacement Danger and Warning labels, tags and cards are available at no cost. Refer to the specific component manual for more details. --- Not available for individual sale T

31 U00 Series Parts T 3

32 U00 Series Parts 65: Two-Ball Pump, 24T Torque ft-lb (68-8 N m). Apply medium strength thread locker and torque to ft-lb (96-20 N m). Apply pipe sealant ti22408a FIG. 4: 65: Two-Ball Pump T

33 U00 Series Parts Ref Part Description Quantity 90 24T884 MOTOR, air, 6.0in,.5in stroke 902 5M662 ROD, tie V028 SHIELD, drip PLATE, adapter, pump, NXT NUT, lock, M6 x 2mm PUMP, displacement, with lube NUT, retaining 908 6W629 COUPLER, pump, NXT PIN, straight SPRING, retaining 9 C9252 PLUG, pipe FITTING, elbow, street, 90 deg FITTING, barbed, plated 2 Refer to the specific component manual for more details. --- Not available for individual sale T 33

34 U00 Series Parts U00 Fluid Plate Apply pipe sealant to all male threads as needed. 2 Apply medium strength thread locker and torque to ft-lb (6-7 N m) , , , ti224a 038, 042, 043, 044, 045, 046 FIG. 5: U00 Fluid Plate T

35 U00 Series Parts Ref Part Description Quantity PLATE, mounting, meter, regulator MODULE, GCA, cube, base SCREW, cap, socket head, M4-0.7x6mm MODULE, GCA, cube, FCM ENCLOSURE, cube door HOLDER, anchor, wire tie, nylon SCREW, button head, M5-0.8x0mm HOLDER, meter, gear, acetal METER, heli gear, hi resolution SCREW, machine, hex flange, M6-x6mm FITTING, bushing, pipe 02 5R873 FITTING, tee, / FITTING, elbow, 90 degree BUSHING, pipe FITTING, elbow, 45 degreeree street GAUGE, pressure, fluid, sst FITTING, adapter (/2NPT x 3/4NPT) FITTING, bushing FITTING, pipe, hex VALVE, power, 3/ ELBOW, male, swivel ADAPTER VALVE, safety, relief, air METER, gear, assembly, g3000hr FITTING, tee, run FITTING, elbow 90 degree FITTING, nipple, reducing FITTING, union, adapter REGULATOR, assembly, XL FITTING, nipple FITTING, tee, /8 NPT R938 MODULE, regulator, E/P MUFFLER, polyethylene HARNESS, power valve, tank CONNECTOR, splitter 038 6U32 HARNESS, FCM, ground CABLE, GCA 040 7E304 HARNESS, 5px3p HARNESS, m8xm WASHER, lock, external, M SCREW, machine, pan head, M4-0.x8mm SCREW, button head, M5x25mm NUT, hex, M LABEL, symbol, ground SCREW, socket head, M0-.5x75mm NUT, hex, flange, serrated, M0 2 Replacement Danger and Warning labels, tags and cards are available at no cost. Refer to the specific component manual for more details. Parts available in kit 24T Not available for individual sale T 35

36 U00 Series Parts U00 Low Volume Hose, 24S006 Apply pipe sealant to all male threads as needed ti2242a FIG. 6: U00 Low Volume Hose T

37 U00 Series Parts Ref Part Description Quantity COUPLING FITTING, nipple 03 24V925 FILTER, fluid, 5K, 00 mesh, CS FITTING, nipple, reducing PLUG, pipe PLUG, pipe 07 6V222 HOSE, assy, /2 x VALVE, ball FITTING, elbow, 90 degree 6704 ADAPTER, 9/6-8 JIC x /4 NPT FITTING, cap, 06JIC T 37

38 P00 Series Parts P00 Series Parts P00 Base machine , FIG. 7: P00 Base machine T

39 P00 Series Parts Ref Part Description --- Not available for individual sale. * Not shown. Refer to the specific component manual for more details. 24R85, SYSTEM, AGP, 00cc/00cc, boom Quantity 24R86, SYSTEM, AGP, 00cc/00cc BASE, 55 gallon/5 gallon, V/P X00 MODULE, boom MODULE, plate, fluid, FCM R662 HOSE, assembly, high volume MODULE, valve, XM 20* 6V853 SOFTWARE, GCA, levrier LABEL, model, AGP-P BAR, bracket, ram, DM SCREW, mach, hex flange, M6x6mm BRACKET, mounting, assembly SCREW, socket head, M5x4mm SCREW, socket head, M5x8mm T00 MODULE, GCA, DM BRACKET, mounting, regulator REGULATOR, air NUT, regulator GAUGE, pressure, air FITTING, elbow PLUG, pipe FITTING, tube, swivel, male elbow 230 C20365 FITTING, tee, air TUBE, nylon, round 28.2 ft 28.2 ft CABLE, CAN, female / female 4.0m SLEEVE, protective, poly, /2, black 2 ft 2 ft SEALANT, pipe, SST FLUID, TSL, 8 oz bottle ELBOW, street, 45 degree, /8 NPT FITTING, plug, tube, push, /4 240* 24R824 KIT, tower, light, 30mm, red/green T 39

40 P00 Series Parts P00 Base Apply medium strength thread locker and torque to ft-lb (4-47 N m). 2 Apply pipe sealant to all non-swivel NPT threads. 3 Apply medium strength thread locker and torque to ft-lb (6-7 N m) FIG. 8: P00 Base View T

41 P00 Series Parts , FIG. 9: P00 Base View T 4

42 P00 Series Parts , , FIG. 20: P00 Base View T

43 P00 Series Parts Ref Part Description Quantity BASE, weldment, painted 302 6V208 GUIDE, drum, UMHW SCREW, machine, flathead, socket, M6x SCREW, cap, sockethead, M0x R489 RAM, assembly, air cylinder R640 RAM, assembly, air cylinder, 5 gallon ram SCREW, machine, hex, flange, M0x.5x2mm U82 MODULE, regulator, E/P, programmed PLUG, pipe SUPPORT, cylinder, painted 33 24R498 MODULE, electrical SCREW, machine, hex flange, M6x6mm WASHER, lock, 5/ BEAM, ram NUT, hex, 5/ CAP, end CONTROL, air, ram WASHER, lock, / SCREW, cap, socket head, /4-20x5/ FITTING, elbow FITTING, union, swivel, P008 VALVE, safety, 75 psi VALVE, safety, 90 psi (Ultra-Lite TriCore only) PLUG, pipe 333 5V204 FITTING, elbow, /2 NPT x /2 tube FITTING, Y tube TUBE, nylon, round 39.7 ft TUBE, polyurethane, round, black 6.5 ft ROD, tie, platen, 3" ram, 55 gallon PLATE, wiper 55 gal, epdm P927 PUMP, 6:, saniforce, checkmate KIT, mounting, lower ROD, threaded WASHER, spring lock, 7/ NUT, full hex, 7/ BUSHING, reducing FITTING, union adapter, 90 degree FITTING, elbow, 90 degree FITTING, nipple HOLDER, cable tie, rotating 350 C2034 HOSE, coupled 72" SLEEVE, protective 6 ft BRACKET, support, painted WASHER, lock spring, M T 43

44 P00 Series Parts Ref Part Description Quantity BRACKET, motor mount, NXT motors PAINT, bracket, air valve WASHER, lock, 3/ SCREW, cap, socket head, 3/8-6x5/ CONTROL, air SCREW, cap, socket head, M8x30mm PLATE, 20 liter, dual wiper, nitrile SLEEVE, protective 3.75 ft 369 5M5 LABEL, warning, eng/span/fre 370 5J074 LABEL, safety, crush & pinch FITTING, elbow, /4 FNPT x /8 MNPT FITTING, bushing FITTING, elbow, swivel, /2T 3/8 MNPT MUFFLER, /2 NPT FITTING, nipple, pipe, reducing Replacement Danger and Warning labels, tags and cards are available at no cost. Refer to the specific component manual for more details. --- Not available for individual sale T

45 P00 Series Parts T 45

46 P00 Series Parts P00 Fluid Plate Apply pipe sealant to all male threads as needed. 8 Apply medium strength thread locker to threads , , FIG. 2: P00 Fluid Plate T

47 P00 Series Parts Ref Part Description Quantity PLATE, mounting, meter, reg, paint METER, gear, assembly, G3000HR METER, heli gear, hi resolution 404 5R873 FITTING, tee, / FITTING, nipple FITTING, swivel REGULATOR, mastic FITTING, nipple, reducing CABLE, 5pin, male/female, 4.0 m FITTING, tee, run MODULE, GCA, cube, base MODULE, GCA, cube, FCM HOLDER, anchor, wire tie, nylon FITTING, pipe, hex HARNESS, m8xdin, 4px3p, 4.5m HARNESS, m8(4p)xm2(5p), 0.5m CONNECTOR, splitter, m2, 5p CABLE, GCA, m2-5p 49 7E304 HARNESS, m2xcir, 5px3p,.5m SCREW, machine, hex flange, M6x6mm SCREW, cap, socket head, M6x6mm SCREW, M5x WASHER, lock, external, M NUT, hex, M U32 HARNESS, fcm, grd ELBOW, male, swivel VALVE, power, 3/ HARNESS, power valve, tank FITTING, bushing FITTING, adapter /2 NPT x 3/4 NPT SCREW, M5x0mm SCREW, machine, pan, M4x8mm SCREW, M0x75mm NUT, hex, flange, serrated, M BUSHING, pipe GAUGE, pressure, fluid ADAPTER FITTING, bushing, pipe 445 6P008 VALVE, safety, 75 psi LABEL, symbol, ground ENCLOSURE, cube door FITTING, elbow, 45 degree street FITTING, elbow 90 degrees FITTING, elbow, 90 degree HOLDER, meter, gear, acetal TUBE, nylon, round VALVE, /4" tube Replacement Danger and Warning labels, tags and cards are available at no cost. Refer to specific component manual for more details. --- Not available for individual sale. Parts available in kit 24T T 47

48 P00 Series Parts P00 XM Valve, 24U695 Apply pipe sealant to all male threads as needed FIG. 22: P00 Low Volume Hose T

49 P00 Series Parts Ref Part Description Quantity 50 24P887 VALVE, assembly, ratio control FITTING, union, adapter FITTING, nipple, reducing PLUG, pipe T94 FILTER, assembly, 30 mesh PLUG, pipe FITTING, nipple, pipe COUPLING, hex pipe PLUG, pipe TUBE, nylon, round 4.5 ft FITTING, elbow, male, /4 NPT MUFFLER, polyethylene VALVE, power, 5/2, 24VDC BUSHING, /4NPTx/8NPT FITTING, nipple, /8NPTx V222 HOSE, assembly, /2x80, 5k Refer to Dosing Valve Instructions-Parts manual for more details. --- Not available for individual sale T 49

50 Universal Parts Universal Parts 55 gallon Air Cylinder, 24R Apply grease to o-rings and threads of 2 prior to assembly. Install 2 in fully retracted position. Apply grease to diameter of shaft inside prior to assembly. Add lubricant to cylinder bore before insertion of 2. Torque to 30 ft-lb (4 N m). Apply grease to o-rings ti2459a FIG. 23: 55 gallon Air Cylinder T

51 Universal Parts Ref Part Description Quantity RAM, tube, assembly PISTON, rod, assembly CAP, bearing, air cylinder BEARING, air cylinder RING, retaining, spiral PACKING, o-ring, V078 SHAFT, piston, air cylinder PACKING, o-ring, buna-n PISTON GUIDE, spring PACKING, o-ring WASHER, plain, 5/ NUT, hex, 5/ SPRING, compression WASHER, lock, 5/8 Parts available in kit 24T Not available for individual sale T 5

52 Universal Parts 5 gallon Air Cylinder, 24R Apply grease to o-rings and threads of 2 prior to assembly. Add grease to cylinder bore before insertion of 2. Install 2 in fully retracted position. Apply grease to diameter of shaft inside prior to assembly. Apply pipe sealant to tapered pipe threads. Apply grease to seals and bearing surfaces. Apply medium strength thread locker to threads and torque nut to 30 ft-lb (4 N m) ti2460a FIG. 24: 5 gallon Air Cylinder T

53 Universal Parts Ref Part Description Quantity RAM, tube, 5 gallon ram, assembly PISTON, rod, 5 gallon ram, assembly V70 SHAFT, piston, air cylinder, 5 gallon ram BEARING, rod top U979 PIN, spring, straight PACKING, o-ring, buna-n SEAL, D-shaped ucup PISTON NUT, hex, 5/ WASHER, plain, 5/ PACKING, o-ring BEARING, ram end cap RETAINER, retaining ring,.88 bore SPRING, compression U006 SPACER, D-seal backup ring WASHER, lock, 5/ RING, retaining, 3.06 diameter FITTING, elbow 2 Parts available in kit 24T Not available for individual sale T 53

54 Universal Parts 6: Checkmate Pump (S00 and P00 Models Only), 24P Torque ft-lb (68-8 N m). Apply medium strength thread locker and torque to ft-lb (96-20 N m). Apply pipe sealant. Apply anti-seize compound ti246a FIG. 25: Checkmate Pump T

55 Universal Parts Ref Part Description Quantity 80 24R05 MOTOR, assembly, air, 7.5 inch, blue ROD, tie, NXT to lower L00CS LOWER, 00 Severe Duty WASHER, lock, spring, # NUT, machine, hex, M H392 ROD, adapter xtreme COUPLING, assembly COVER, coupler CLIP, hairpin (w/ lanyard) MUFFLER FITTING, bushing, pipe FITTING, elbow, J993 RING, lift, plate NUT, jam, hex, LABEL, identification 82* 2887 WRENCH, spanner Refer to the specific component manual for more details. --- Not available for individual sale. * Not shown T 55

56 Universal Parts Electrical Enclosure, 24R , ti2479a FIG. 26: Electrical Enclosure T

57 Universal Parts Ref Part Description Quantity CORD, power, iec, na, 20v, 6.6 ft (2 m) COVER, enclosure BRACKET, mounting LABEL, symbol, ground HARNESS,6ga, green/yellow BULKHEAD, enclosure SCREW, flathead, M3-0.5x0mm SOCKET, electrical, with EMI filter SCREW, button head, M5-0.8x0mm, ss POWER SUPPLY, 24v LABEL, identification RAIL, mount 0.3 ft WASHER, lock, external, M HARNESS, 6ga, black, HARNESS, 6ga, green/yellow HARNESS, 6ga, green/yellow, 92 6U02 HARNESS, CAN, M BRACKET, switch NUT, hex, M WASHER, plain, # FUSE, 4.0 amp, 250v, time lag GUARD, trim, edge LABEL Replacement Danger and Warning labels, tags and cards are available at no cost. --- Not available for individual sale T 57

58 Universal Parts Boom Assembly, 24X00 2 Apply medium strength thread locker and torque to 30 ft-lb (4 N m) , 202, 205, , ti2462a FIG. 27: Boom Assembly T

59 Universal Parts Ref Part Description Quantity SUPPORT, mast BEARING, support, boom mast SUPPORT, boom, weldment, bearing ARM, boom, upper, painted SCREW, cap, hex, serrated, M0-.5x30mm PLUG, tube SCREW, machine, hex, flange, M0-.5x25mm NUT, hex, flange, serrated, M U5A008 CLAMP, hose, id CLAMP, hose, boom, 7/ COVER, plate SCREW, cap, hex, /4-20x NUT, rail H08 LABEL, pinch point Replacement Danger and Warning labels, tags and cards are available at no cost. --- Not available for individual sale T 59

60 Universal Parts High Volume Hose, 24R662 Use pipe sealant as required ti2464a FIG. 28: High Volume Hose Ref Part Description Quantity FITTING, elbow, swivel, npt 202 C38302 FITTING, nipple, npt C38304 FITTING, nipple, x 3/4 npt MANIFOLD, block, boom 206 6V239 HOSE, assembly SCREW, shcs, M0-.5x65mm WASHER, lock, M Not available for individual sale T

61 Universal Parts Hose Kits ti2466a FIG. 29: Hose Kits Quantity Ref Part Description HOSE, assembly, low volume, 24R805 /8 in. x 5 ft. stainless, /8 in. x 5 ft. stainless HOSE, assembly, low volume, 24R806 /4 in. x 5 ft. stainless, /8 in. x 5 ft. stainless HOSE, assembly, low volume, 24R822 /4 in. x 5 ft. stainless, /4 in. x 5 ft. stainless HOSE, assembly, low volume, 24T086 3/8 in. x 5 ft. stainless, /4 in. x 5 ft. stainless HOSE, assembly, low volume, 24T088 /2 in.x 5 ft. stainless, 3/8 in. x 5 ft. stainless HOSE, assembly, low volume, 3/32 in. x 5ft. Stainless, 3/32 in. x 5 ft. stainless 24U HOSE, assembly, low volume, /8 in. x 5 ft. Stainless, 3/32 in. x 5 ft. stainless 24T087 HOSE, assembly, low volume, /4 in. x 0 ft. 5K 24X092 stainless HOSE, assembly, low volume, 2 MM x 5 ft. Stainless 25A424 HOSE, assembly, low volume, 3/8 in. x 5 ft. Stainless, /8 in. x 5 ft. stainless 25C234 HOSE, assembly, low volume, /4 in. x 5 ft. Stainless x 3 25C235 HOSE, assembly, low volume, /4 in. x 5 ft. Stainless x 2, /8 in. x 5 ft. stainless 25C236 HOSE, assembly, dispenser, high volume, 5/8 in. x 24R734 0 ft. PTFE 2202 HOSE, assembly, dispenser, high volume 3/4 in. x 25A425 5ft. Stainless, 5/8 in. x 0 ft. stainless 24R832 24R833 24R834 24T092 24T094 24U253 24T093 24X094 25A426 25C238 25C239 25C T 6

62 Universal Parts Low Volume Hose Kits - 24R805, 24R806, 24R822, 24T086, 24T087, 24T088, 24U ti2467a FIG. 30: Low Volume Hose Kits Quantity Ref Part Description 2496 FITTING, adapter, 04jicx/4npt FITTING, adapter, 03jic x /4npt ADAPTER,9/6-8jic x /4npt 6703 ADAPTER, 3/4-6jic x /4npt 6W047 HOSE, Assembly, 3/32 x 60 6V53 HOSE, Assembly, /8 x 60 7D293 HOSE, Assembly, /4 x K52 HOSE, Assembly, 2MM x 80 6V29 HOSE, assembly, /4 x60 6V220 HOSE, assembly, 3/8 x60 6V22 HOSE, assembly, /2 x FITTING, adapter, 03jic x 04jic FITTING, adapter, 03jic x 03jic FITTING, union, jic ADAPTER, jic04 x jic FITTING, union, jic08 x jic06 6W047 HOSE, Assembly, 3/32 x 60 6V53 HOSE, Assembly, /8 x V29 HOSE, assembly, /4 x60 6V220 HOSE, assembly, 3/8 x FITTING, adapter, /4npt x jic FITTING, adapter, 03jic x /4npt FITTING, adapter, /4npt x jic FITTING, adapter, jic06 x /4npt 24R805 24R806 24R822 24T086 24T088 24U252 24T087 24X092 25A424 25C T

63 Universal Parts 25C235, 25C FIG. 3: Low Volume Hose Kits 25C235 Ref Part Description Quantity FITTING, adapter, 04jic x /4npt V29 HOSE, assembly /4 x FITTING, union, jic V29 HOSE, assembly /4 x FITTING, union, jic V29 HOSE, assembly /4 x FITTING, adapter, /4npt x jic04 25C236 Ref Part Description Quantity FITTING, adapter, 04jic x /4npt V29 HOSE, assembly /4 x FITTING, union, jic V29 HOSE, assembly /4 x FITTING, union, jic V53 HOSE, assembly /8 x FITTING, adapter, /4npt x jic T 63

64 Universal Parts High Volume Hose, 24R ti2469a FIG. 32: High Volume Hose Ref Part Description Quantity FITTING, adapter, /2nptf x 0jicm 2502 C20768 FITTING, straight V3 HOSE, assembly, 5/8 x C292 SLEEVE, protective, black, 8 feet TAPE, electrical, roll T

65 Universal Parts High Volume Hose, 25A ti2467a FIG. 33: High Volume Hose Ref Part Description Quantity FITTING, adapter, /2nptm x 2jicm E04 HOSE, assembly, 3/4 x 53 L FITTING, adapter, 0jic x 2jic V3 HOSE, assembly, 5/8 x 20 L FITTING, adapter, /2npt x 0jic TAPE, electrical, roll, black K87 SLEEVE, protective, black, 3ft T 65

66 Universal Parts Dispense Valves Ultra-Lite TriCore, 24P Apply pipe sealant to all male threads as needed ti2470a FIG. 34: Ultra-Lite TriCore Ref Part Description Quantity NOZZLE, extrusion GUN, flow, ultra-lite SWIVEL, straight, /2nptf x /2nptm R682 MIXER, tri-core, high flow MIXER, tri-core, low flow MANIFOLD, mix VALVE, check, /4npt FITTING, adapter /2 npt x 3/4 npt FITTING, nipple, pipe SWIVEL, union PLUG, pipe VALVE, ball HOUSING, injector /4 npt VALVE, safety, relief, air 2 Refer to the specific component manual for more details. Not shown T

67 Universal Parts Tri-Core Mixer, 24R682 Apply pipe sealant to all male threads as needed Apply a light coating of grease to seals. Torque to 54 ft-lb (73 N m) ti247a FIG. 35: Tri-Core Mixer Ref Part Description Quantity 280 6V45 CAP, end, mixer, tri-core, inlet V46 CAP, end, mixer, tri-core, outlet V448 TUBE, crossover, tri-core MIXER, static, 0.494dia x 2el, ss PLUG, pipe PACKING, o-ring, seat SCREW, sockethead, 3/8-6x2 in T 67

68 Universal Parts Ultra-Lite, 24P223 Apply pipe sealant to all male threads as needed ti2472a FIG. 36: Ultra-Lite Ref Part Description Quantity NOZZLE, extrusion GUN, flow, ultra-lite SWIVEL, straight, /2nptf x /2nptm MIXER, hose, 36 element OPTIONAL - MIXER, hose, 24element MANIFOLD, mix VALVE, check, /4 npt (m) SWIVEL, union FITTING, adapter /2 npt x 3/4 npt VALVE, ball PLUG, pipe HOUSING, injector /4 npt Refer to the specific component manual for more details T

69 Universal Parts MD2, 24P27 Apply pipe sealant to all male threads as needed ti2473a 3002 FIG. 37: MD2 Ref Part Description Quantity VALVE, dispense, 0:, hard seats HANDLE, 2k dispense valve, air FITTING, nipple, pipe SWIVEL, straight, /2nptf x /2nptm FITTING, elbow, 3/8nptxsae FITTING, elbow, /4nptxsae PLUG, pipe headless W744 SLEEVE, protective C2509 TUBE, nylon SWIVEL, union VALVE, ball VALVE, check, /4 npt (m) SWIVEL FITTING, connector, male, /4 nptf Refer to the specific component manual for more details T 69

70 Universal Parts Light Tower, 24R FIG. 38: Light Tower Ref Part Description Quantity BRACKET, tower, light, 30mm LIGHT, tower, 30mm, red / green / alarm HARNESS, m2xm2 --- Not available for individual sale T

71 Universal Parts T 7

72 Graco Standard Warranty Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco s written recommendations. This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of non-graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco. This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation. THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE. Graco s sole obligation and buyer s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy (including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale. GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties. In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the negligence of Graco, or otherwise. FOR GRACO CANADA CUSTOMERS The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite de ou en rapport, directement ou indirectement, avec les procédures concernées. Graco Information Sealant and Adhesive Dispensing Equipment For the latest information about Graco products, visit For patent information, see TO PLACE AN ORDER, contact your Graco distributor, go to and select Where to Buy in the top blue bar, or call to find the nearest distributor. If calling from the US: If calling from outside the US: All written and visual data contained in this document reflects the latest product information available at the time of publication. Graco reserves the right to make changes at any time without notice. Original instructions. This manual contains English. MM 3A49 Graco Headquarters: Minneapolis International Offices: Belgium, China, Japan, Korea GRACO INC. AND SUBSIDIARIES P.O. BOX 44 MINNEAPOLIS MN USA Copyright 200, Graco Inc. All Graco manufacturing locations are registered to ISO Revision H, February 207