ExactaBlend AGP Advanced Glazing Proportioner
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- Conrad Baker
- 5 years ago
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Transcription
1 Parts ExactaBlend AGP Advanced Glazing Proportioner G EN For dispensing two component silicone, polysulfide, and urethane materials. For professional use only. Not approved for use in explosive atmospheres or hazardous locations. Refer to the ExactaBlend AGP Advanced Glazing Proportioner, Setup-Operation manual for maximum working pressure and model information. Important Safety Instructions Read all warnings and instructions in this manual and the ExactaBlend AGP Advanced Glazing Proportioner, Setup-Operation manual. Save all instructions. S00 Shown 24r809
2 Related Manuals Related Manuals Refer to ExactaBlend AGP Advanced Glazing Proportioner, Setup-Operation manual for the complete list of related manuals. Contents Related Manuals Contents S00 Series Parts S00 Base machine S00 Base gallon Air Cylinder S00 Fluid Plate R663 - S00 Low Volume Hose U00 Series Parts U00 Base machine U00 Base : Pump U00 Fluid Plate S006 - U00 Low Volume Hose P00 Series Parts P00 Base machine P00 Base P00 Fluid Plate U695 - P00 XM Valve Universal Parts gallon Air Cylinder Checkmate Pump (S00 and P00 Models Only) 46 Electrical Enclosure Boom Assembly R662 - High Volume Hose Hose Kits R805, 24R806, 24R822, 24T086, 24T087, 24T088, 24U252 - Low Volume Hose Kits 54 24R734 - High Volume Hose Dispense Valves P22 - Ultra-Lite TriCore R682 - Tri-Core Mixer P223 - Ultra-Lite P27 - MD Graco Standard Warranty Graco Information G
3 Contents G 3
4 S00 Series Parts S00 Series Parts S00 Base machine , , ti2455a FIG. : S00 Base machine G
5 S00 Series Parts Ref Part Description --- Not available for individual sale. 24R809, SYSTEM, 00cc/00cc, boom Quantity 24R80, SYSTEM, 00cc/00cc --- BASE, 55gal/5gal, S MODULE, boom MODULE, fluid plate, S R662 HOSE, assembly, high volume 5 24R663 HOSE, assembly, low volume 0* 6V853 SOFTWARE, GCA BAR, bracket, ram, DM SCREW, machine, hex flange BRACKET, mounting, assembly SCREW, M5x4mm SCREW, socket head, M5x8mm 22 24T00 MODULE, GCA, DM BRACKET, mounting, regulator REGULATOR, air NUT, regulator GAUGE, pressure, air FITTING, elbow PLUG, pipe FITTING, tube, swivel, male elbow FITTING, Y tube TUBE, nylon 28.2 ft 28.2 ft CABLE, CAN, female / female SLEEVE, protective, poly, black 2 ft 2 ft FLUID, TSL, quart ELBOW, street, 45 degree, /8 npt 39* 24R824 KIT, tower, light, 30mm, red/green Refer to accessory kits manual for more details. * Not shown G 5
6 S00 Series Parts S00 Base Apply medium strength thread locker and torque to 30 ft-lb (40 N m). 2. Apply pipe sealant to all non-swivel NPT threads. 3 Apply medium strength thread locker and torque to 5. ft-lb (6.9 N m). 8 Apply anti-seize compound , ti2456a FIG. 2: S00 Base G
7 S00 Series Parts , , , 48, ti2457a FIG. 3: S00 Base G 7
8 S00 Series Parts G
9 S00 Series Parts , , 6 2, ti2458a FIG. 4: S00 Base G 9
10 S00 Series Parts Ref Part Description Quantity BASE, weldment, painted 02 6V208 GUIDE, drum SCREW, machine, flathead, socket, M6-x6mm SCREW, cap, sockethead, M0-.5x20mm RAM, assembly, air cylinder R640 RAM, assembly, air cylinder, 5 gallon ram SCREW, machine, hex, flange, M0-.5x25mm PLUG, pipe SUPPORT, cylinder, painted MODULE, electrical SCREW, machine, hex flange, M6-x6mm WASHER, lock, 5/ BEAM, ram NUT, hex, 5/ CAP, end CONTROL, air, ram WASHER, lock, /4 in SCREW, cap, socket head, /4-20x5/ FITTING, elbow FITTING, union, swivel, P008 VALVE, safety, 75 psi VALVE, safety, 90 psi (Ultra-Lite TriCore only) PLUG, pipe 33 5V204 FITTING, elbow, /2 npt x /2 tube FITTING, y tube TUBE, nylon 39.8 ft TUBE, polyurethane, black 6.5 ft ROD, tie, platen, 3 ram, 55 gallon PLATE, wiper 55 gal, epdm PUMP, 6:, saniforce, checkmate KIT, mounting, lower ROD, threaded WASHER, spring lock. 7/ NUT, full hex, 7/ BUSHING, reducing FITTING, union adapter, 90 deg FITTING, elbow, 90 deg FITTING, nipple 49* --- HOLDER, cable tie, rotating 50 C2034 HOSE, coupled 72 inch SLEEVE, protective 6 ft 52 24R688 BRACKET, support WASHER, lock spring, M BRACKET, motor mount, NXT motors G
11 S00 Series Parts Ref Part Description Quantity PAINT, bracket, air valve WASHER, lock, 3/ SCREW, cap, socket head, 3/8-6x5/ CONTROL, air SCREW, cap, sockethead, M8-.25x30mm PLATE, 20 liter dual wiper nitrile SLEEVE, protective 3.8 ft 69 5M5 LABEL, warning 70 5J074 LABEL, safety, crush and pinch FITTING, elbow, /4fnpt x /8mnpt LABEL, a-b identification FITTING, bushing Replacement Danger and Warning labels, tags and cards are available at no cost. Refer to specific component manual for more details. --- Not available for individual sale. * Not shown G
12 S00 Series Parts 5 gallon Air Cylinder Apply grease to o-rings and threads of 2 prior to assembly. 2 Add grease to cylinder bore before insertion of 2. 3 Install 2 in fully retracted position. Apply grease to diameter of shaft inside prior to assembly. 5 Apply pipe sealant to tapered pipe threads. 6 Apply grease to seals and bearing surfaces Apply medium strength thread locker to threads and torque nut to 30 ft-lb (4 N m) ti2460a FIG. 5: 5 gallon Air Cylinder G
13 S00 Series Parts Ref Part Description Quantity RAM, tube, 5 gallon ram, assembly PISTON, rod, 5 gallon ram, assembly V70 SHAFT, piston, air cylinder, 5 gallon ram BEARING, rod top U979 PIN, spring, straight PACKING, o-ring, buna-n SEAL, D-shaped ucup PISTON NUT, hex, 5/ WASHER, plain, 5/ PACKING, o-ring BEARING, ram end cap RETAINER, retaining ring,.88 bore SPRING, compression U006 SPACER, D-seal backup ring WASHER, lock, 5/ RING, retaining, 3.06 diameter FITTING, elbow 2 Parts available in kit 24T Not available for individual sale G 3
14 S00 Series Parts S00 Fluid Plate 4 Apply pipe sealant to all male threads as needed , 626, , 67, 68, 69, ti2463a 63, , 624, 625, FIG. 6: S00 Fluid Plate G
15 S00 Series Parts Ref Part Description Quantity PLATE, mounting, meter, regulator METER, gear, assembly METER, heli gear, hi resolution 604 5R873 FITTING, tee FITTING, nipple FITTING, swivel REGULATOR, mastic FITTING, nipple, reducing FITTING, union, adapter FITTING, tee, run MODULE, GCA, cube, base MODULE, GCA, cube, FCM HOLDER, anchor, wire tie FITTING, pipe, hex R938 REGULATOR, electro/pneumatic HARNESS, m8xm CONNECTOR, splitter CABLE, GCA 69 6U04 HARNESS, 5px3p SCREW, machine, hex flange, M6-x0mm SCREW, cap, socket head, M4-0.7x6mm SCREW, button head, M5-0.8x25mm WASHER, lock, external, M NUT, hex, M U32 HARNESS, FCM, ground ELBOW, male, swivel VALVE, power MUFFLER, polyethylene HARNESS, power valve, tank FITTING, bushing FITTING, nipple SCREW, button head, M5-0.8x0mm, sst SCREW, machine, pan wash head, M4-0.7x8mm SCREW, sockethead, M0-.5x75mm, sst NUT, hex, flange, serrated, M BUSHING, pipe GAUGE, pressure, fluid, sst ADAPTER FITTING, bushing, pipe FITTING, tee, /8 nptf, female VALVE, safety, relief, air LABEL, symbol, ground ENCLOSURE, cube door FITTING, elbow, 45 degree street FITTING, elbow 90 degree FITTING, elbow, 90 degree HOLDER, meter, gear, acetal REGULATOR, assembly, XL Replacement Danger and Warning labels, tags and cards are available at no cost. Refer to specific component manual for more details. Parts available in kit 24T Not available for individual sale G 5
16 S00 Series Parts 24R663 - S00 Low Volume Hose Apply pipe sealant to all male threads as needed FIG. 7: S00 Low Volume Hose ti2465a G
17 S00 Series Parts Ref Part Description Quantity COUPLING, hex pipe FITTING, nipple, pipe, reducing FILTER, fluid FITTING, nipple, reducing 807 6V222 HOSE, assembly, /2 x PLUG, pipe PLUG, pipe G 7
18 U00 Series Parts U00 Series Parts U00 Base machine 829, 83, , 827, 828, FIG. 8: U00 Base machine ti22405a G
19 U00 Series Parts Ref Part Description --- Not available for individual sale. Refer to specific component manual for more details. 24R83, SYSTEM, 00cc/20cc, boom, pressure pot Quantity 24R84, SYSTEM, 00cc/20cc, pressure pot 90 24R8 SYSTEM, 00cc/20cc, boom 24R82 SYSTEM, 00cc/20cc TANK, high pressure, 5 gallon, agitated Ref Part Description 24R8, SYSTEM, 00cc/20cc, boom Quantity 24R82, SYSTEM, 00cc/20cc BASE, 55gal/5gal, U MODULE, boom MODULE, fluid plate, U R662 HOSE, assembly, high volume S006 KIT, hose, low volume 80* 6V853 SOFTWARE, GCA BAR, bracket, ram, DM SCREW, machine, hex flange BRACKET, mounting, assembly SCREW, M5x4mm SCREW, socket head, M5x8mm T00 MODULE, GCA, DM BRACKET, mounting, regulator REGULATOR, air NUT, regulator GAUGE, pressure, air FITTING, elbow PLUG, pipe FITTING, tube, swivel, male elbow 830* 5287 FITTING, Y tube TUBE, nylon 28.2 ft 28.2 ft CABLE, CAN, female / female SLEEVE, protective, poly, black 2 ft 2 ft FLUID, TSL, 8 oz ELBOW, 45 degree, /8 NPT HOSE, coupled, 4 feet, pressure pot air BUSHING, pipe FITTING, swivel, union, 90 degree HOSE, coupled, 6 feet, pressure pot material 843* 24R824 KIT, tower, light, 30mm, red/green * Not shown. Refer to accessory kits manual for more details G 9
20 U00 Series Parts U00 Base Apply pipe sealant to all non-swivel NPT threads. 3 Apply medium strength thread locker and torque to ft-lb (4-47 N m). 5 Apply medium strength thread locker and torque to ft-lb (6-7 N m). 4 Apply medium strength thread locker and torque to 6-2 ft-lb (22-28 N m) , ti2456a FIG. 9: U00 Base G
21 U00 Series Parts ti22407a FIG. 0: U00 Base G 2
22 U00 Series Parts G
23 U00 Series Parts , , ti22406a FIG. : U00 Base G 23
24 U00 Series Parts Ref Part Description Quantity BASE, weldment, painted V208 GUIDE, drum SCREW, machine, flathead, socket, M6-x6mm SCREW, cap, sockethead, M0-.5x20mm RAM, assembly, air cylinder SCREW, machine, hex, flange, M0-.5x25mm FITTING, elbow PLUG, pipe J074 LABEL, safety, crush & pinch 200 5M5 LABEL, warning, eng/span/fre SUPPORT, cylinder, painted MODULE, electrical SCREW, machine, hex flange, M6-x6mm BEAM, ram WASHER, lock, 5/ NUT, hex, 5/ CAP, end CONTROL, air, ram WASHER, lock, /4 in SCREW, cap, socket head, /4-20x5/ FITTING, union, swivel, PLUG, pipe P008 VALVE, safety, 75 psi VALVE, safety, 90 psi (Ultra-Lite TriCore only) V204 FITTING, elbow, /2 npt x /2 tube FITTING, Y tube TUBE, nylon 23.5 ft TUBE, polyurethane, black 4 ft ROD, tie, platen, 3 inch ram, 55 gallon PLATE, wiper 55 gal, epdm 203 P63LCS PUMP, 63: 3400/ KIT, mounting, lower ROD, threaded WASHER, spring lock, 7/ NUT, full hex, 7/ FITTING, elbow, 90 deg FITTING, nipple FITTING, bushing FITTING, union adapter, 90 deg HOLDER, cable tie, rotating 2042 C2034 HOSE, coupled 72 inch SLEEVE, protective 6 ft SUPPORT, stand, pump, tank, painted PUMP, 65:, 2ball G
25 U00 Series Parts SCREW, cap, hex head, M8-.25x6mm STRAINER, Y FITTING, swivel, straight, /2 female x 3/4 male FITTING, union, swivel DRYER, air, /4 NPT, with desiccant FITTING, nipple CONTROL, air PLUG, tube, round CLIP, spring C568 HOLDER, bottle BOTTLE, assembly, complete A959 SHIELD, 6.0/7.5 inch SCREW, machine, M4-0.7 x 0mm LABEL, a-b identification FITTING, elbow, /4 npt J993 RING, lift, plate 2068 C20987 PACKING, o-ring J99 ADAPTER, lift ring Replacement Danger and Warning labels, tags and cards are available at no cost. Refer to specific component manual for more details. --- Not available for individual sale G 25
26 U00 Series Parts 65: Pump 4 6 Torque ft-lb (68-8 N m). Apply medium strength thread locker and torque to ft-lb (96-20 N m). Apply pipe sealant ti22408a FIG. 2: 65: Pump G
27 U00 Series Parts Ref Part Description Quantity 20 24T884 MOTOR, air, 6.0in,.5in stroke 202 5M662 ROD, tie V028 SHIELD, drip PLATE, adapter, pump, NXT NUT, lock, M6 x 2mm PUMP, displacement, with lube NUT, retaining 208 6W629 COUPLER, pump, NXT PIN, straight SPRING, retaining 2 C9252 PLUG, pipe FITTING, elbow, street, 90 deg FITTING, barbed, plated 2 Refer to specific component manual for more details. --- Not available for individual sale G 27
28 U00 Series Parts U00 Fluid Plate Apply pipe sealant to all male threads as needed. 2 Apply medium strength thread locker and torque to ft-lb (6-7 N m) , , , ti224a 2438, 2442, 2443, 2444, 2445, 2446 FIG. 3: U00 Fluid Plate G
29 U00 Series Parts Ref Part Description Quantity PLATE, mounting, meter, regulator MODULE, GCA, cube, base SCREW, cap, socket head, M4-0.7x6mm MODULE, GCA, cube, FCM ENCLOSURE, cube door HOLDER, anchor, wire tie, nylon SCREW, button head, M5-0.8x0mm HOLDER, meter, gear, acetal METER, heli gear, hi resolution SCREW, machine, hex flange, M6-x6mm FITTING, bushing, pipe 242 5R873 FITTING, tee, / FITTING, elbow, 90 degree BUSHING, pipe FITTING, elbow, 45 degreeree street GAUGE, pressure, fluid, sst FITTING, adapter (/2NPT x 3/4NPT) FITTING, bushing FITTING, pipe, hex VALVE, power, 3/ ELBOW, male, swivel ADAPTER VALVE, safety, relief, air METER, gear, assembly, g3000hr FITTING, tee, run FITTING, elbow 90 degree FITTING, nipple, reducing FITTING, union, adapter REGULATOR, assembly, XL FITTING, nipple FITTING, tee, /8 NPT R938 MODULE, regulator, E/P MUFFLER, polyethylene HARNESS, power valve, tank CONNECTOR, splitter U32 HARNESS, FCM, ground CABLE, GCA U04 HARNESS, 5px3p HARNESS, m8xm WASHER, lock, external, M SCREW, machine, pan head, M4-0.x8mm SCREW, button head, M5x25mm NUT, hex, M LABEL, symbol, ground SCREW, socket head, M0-.5x75mm NUT, hex, flange, serrated, M0 2 Replacement Danger and Warning labels, tags and cards are available at no cost. Refer to specific component manual for more details. Parts available in kit 24T Not available for individual sale G 29
30 U00 Series Parts 24S006 - U00 Low Volume Hose Apply pipe sealant to all male threads as needed ti2242a FIG. 4: 24S006 - U00 Low Volume Hose G
31 U00 Series Parts Ref Part Description Quantity COUPLING FITTING, nipple V925 FILTER, fluid, 5K, 00 mesh, CS FITTING, nipple, reducing PLUG, pipe PLUG, pipe V222 HOSE, assy, /2 x VALVE, ball FITTING, elbow, 90 degree ADAPTER, 9/6-8 JIC x /4 NPT FITTING, cap, 06JIC G 3
32 P00 Series Parts P00 Series Parts P00 Base machine , WL D FIG. 5: P00 Base machine G
33 P00 Series Parts Ref Part Description --- Not available for individual sale. * Not shown. 24R85, SYSTEM, AGP, 00cc/00cc, boom Quantity 24R86, SYSTEM, AGP, 00cc/00cc BASE, 55 gallon/5 gallon, V/P MODULE, boom MODULE, plate, fluid, FCM R662 HOSE, assembly, high volume MODULE, valve, XM 260* 6V853 SOFTWARE, GCA, levrier LABEL, model, AGP-P BAR, bracket, ram, DM SCREW, mach, hex flange, M6x6mm BRACKET, mounting, assembly SCREW, socket head, M5x4mm SCREW, socket head, M5x8mm T00 MODULE, GCA, DM BRACKET, mounting, regulator REGULATOR, air NUT, regulator GAUGE, pressure, air FITTING, elbow PLUG, pipe FITTING, tube, swivel, male elbow 2630 C20365 FITTING, tee, air TUBE, nylon, round CABLE, CAN, female / female 4.0m SLEEVE, protective, poly, /2, black SEALANT, pipe, SST FLUID, TSL, 8 oz bottle ELBOW, street, 45 degree, /8 NPT FITTING, plug, tube, push, /4 2640* 24R824 KIT, tower, light, 30mm, red/green Refer to accessory kits manual for more details G 33
34 P00 Series Parts P00 Base Apply medium strength thread locker and torque to ft-lb (4-47 N m). 2 Apply pipe sealant to all non-swivel NPT threads. 3 Apply medium strength thread locker and torque to ft-lb (6-7 N m) FIG. 6: P00 Base G
35 P00 Series Parts , FIG. 7: P00 Base G 35
36 P00 Series Parts G
37 P00 Series Parts , , FIG. 8: P00 Base G 37
38 P00 Series Parts Ref Part Description Quantity BASE, weldment, painted V208 GUIDE, drum, UMHW SCREW, machine, flathead, socket, M6x SCREW, cap, sockethead, M0x RAM, assembly, air cylinder RAM, assemnly, air cylinder, 5 gallon ram SCREW, machine, hex, flange, M0x.5x2mm U82 MODULE, regulator, E/P, programmed PLUG, pipe SUPPORT, cylinder, painted MODULE, electrical SCREW, machine, hex flange, M6x6mm WASHER, lock, 5/ BEAM, ram NUT, hex, 5/ CAP, end CONTROL, air, ram WASHER, lock, / SCREW, cap, socket head, /4-20x5/ FITTING, elbow FITTING, union, swivel, P008 VALVE, safety, 75 psi VALVE, safety, 90 psi (Ultra-Lite TriCore only) PLUG, pipe V204 FITTING, elbow, /2 NPT x /2 tube FITTING, Y tube TUBE, nylon, round TUBE, polyurethane, round, black ROD, tie, platen, 3" ram, 55 gallon PLATE, wiper 55 gal, epdm PUMP, 6:, saniforce, checkmate KIT, mounting, lower ROD, threaded WASHER, spring lock, 7/ NUT, full hex, 7/ BUSHING, reducing FITTING, union adapter, 90 degree FITTING, elbow, 90 degree FITTING, nipple HOLDER, cable tie, rotating 2750 C2034 HOSE, coupled 72" SLEEVE, protective BRACKET, support, painted WASHER, lock spring, M G
39 P00 Series Parts Ref Part Description Quantity BRACKET, motor mount, NXT motors PAINT, bracket, air valve WASHER, lock, 3/ SCREW, cap, socket head, 3/8-6x5/ CONTROL, air SCREW, cap, socket head, M8x30mm PLATE, 20 liter, dual wiper, nitrile SLEEVE, protective M5 LABEL, warning, eng/span/fre J074 LABEL, safety, crush & pinch FITTING, elbow, /4 FNPT x /8 MNPT FITTING, bushing FITTING, elbow, swivel, /2T 3/8 MNPT MUFFLER, /2 NPT FITTING, nipple, pipe, reducing Replacement Danger and Warning labels, tags and cards are available at no cost. Refer to specific component manual for more details. --- Not available for individual sale G 39
40 P00 Series Parts P00 Fluid Plate Apply pipe sealant to all male threads as needed. 8 Apply medium strength thread locker to threads , , FIG. 9: P00 Fluid Plate G
41 P00 Series Parts Ref Part Description Quantity PLATE, mounting, meter, reg, paint METER, gear, assembly, G3000HR METER, heli gear, hi resolution R873 FITTING, tee, / FITTING, nipple FITTING, swivel REGULATOR, mastic FITTING, nipple, reducing CABLE, 5pin, male/female, 4.0 m FITTING, tee, run MODULE, GCA, cube, base MODULE, GCA, cube, FCM HOLDER, anchor, wire tie, nylon FITTING, pipe, hex HARNESS, m8xdin, 4px3p, 4.5m HARNESS, m8(4p)xm2(5p), 0.5m CONNECTOR, splitter, m2, 5p CABLE, GCA, m2-5p 289 6U04 HARNESS, m2xcir, 5px3p,.5m SCREW, machine, hex flange, M6x6mm SCREW, cap, socket head, M6x6mm SCREW, M5x WASHER, lock, external, M NUT, hex, M U32 HARNESS, fcm, grd ELBOW, male, swivel VALVE, power, 3/ HARNESS, power valve, tank FITTING, bushing FITTING, adapter /2 NPT x 3/4 NPT SCREW, M5x0mm SCREW, machine, pan, M4x8mm SCREW, M0x75mm NUT, hex, flange, serrated, M BUSHING, pipe GAUGE, pressure, fluid ADAPTER FITTING, bushing, pipe P008 VALVE, safety, 75 psi LABEL, symbol, ground ENCLOSURE, cube door FITTING, elbow, 45 degree street FITTING, elbow 90 degrees FITTING, elbow, 90 degree HOLDER, meter, gear, acetal TUBE, nylon, round VALVE, /4" tube Replacement Danger and Warning labels, tags and cards are available at no cost. Refer to specific component manual for more details. --- Not available for individual sale. Parts available in kit 24T G 4
42 P00 Series Parts 24U695 - P00 XM Valve Apply pipe sealant to all male threads as needed FIG. 20: 24U695 - P00 Low Volume Hose G
43 P00 Series Parts Ref Part Description Quantity VALVE, assembly, ratio control FITTING, union, adapter FITTING, nipple, reducing PLUG, pipe T94 FILTER, assembly, 30 mesh PLUG, pipe FITTING, nipple, pipe COUPLING, hex pipe PLUG, pipe TUBE, nylon, round FITTING, elbow, male, /4 NPT MUFFLER, polyethylene VALVE, power, 5/2, 24VDC BUSHING, /4NPTx/8NPT FITTING, nipple, /8NPTx V222 HOSE, assembly, /2x80, 5k Refer to specific component manual for more details. --- Not available for individual sale G 43
44 Universal Parts Universal Parts 55 gallon Air Cylinder Apply grease to o-rings and threads of 2 prior to assembly. Install 2 in fully retracted position. Apply grease to diameter of shaft inside prior to assembly. Add lubricant to cylinder bore before insertion of 2. Torque to 30 ft-lb (4 N m). Apply grease to o-rings ti2459a FIG. 2: 55 gallon Air Cylinder G
45 Universal Parts Ref Part Description Quantity RAM, tube, assembly PISTON, rod, assembly CAP, bearing, air cylinder BEARING, air cylinder RING, retaining, spiral PACKING, o-ring, V078 SHAFT, piston, air cylinder PACKING, o-ring, buna-n PISTON GUIDE, spring PACKING, o-ring WASHER, plain, 5/ NUT, hex, 5/ SPRING, compression WASHER, lock, 5/8 Parts available in kit 24T Not available for individual sale G 45
46 Universal Parts Checkmate Pump (S00 and P00 Models Only) Torque ft-lb (68-8 N m). Apply medium strength thread locker and torque to ft-lb (96-20 N m). Apply pipe sealant. Apply anti-seize compound ti246a FIG. 22: Checkmate Pump G
47 Universal Parts Ref Part Description Quantity 40 24R05 MOTOR, assembly, air, 7.5 inch, blue ROD, tie, NXT to lower L00CS LOWER, 00 Severe Duty WASHER, lock, spring, # NUT, machine, hex, M H392 ROD, adapter xtreme COUPLING, assembly COVER, coupler CLIP, hairpin (w/ lanyard) MUFFLER FITTING, bushing, pipe FITTING, elbow, J993 RING, lift, plate NUT, jam, hex, LABEL, identification 42* 2887 WRENCH, spanner Refer to specific component manual for more details. * Not shown G 47
48 Universal Parts Electrical Enclosure , ti2479a X FIG. 23: Electrical Enclosure G
49 Universal Parts Ref Part Description Quantity CORD, power, v-lock COVER, enclosure BRACKET, mounting LABEL, symbol, ground HARNESS,6ga, green/yellow BULKHEAD, enclosure SCREW, flathead, M3-0.5x0mm SOCKET, electrical, with EMI filter SCREW, button head, M5-0.8x0mm, ss POWER SUPPLY, 24v LABEL, identification RAIL, mount 0.3 ft WASHER, lock, external, M HARNESS, 6ga, black, HARNESS, 6ga, green/yellow HARNESS, 6ga, green/yellow, 72 6U02 HARNESS, CAN, M BRACKET, switch NUT, hex, M WASHER, plain, # FUSE, 4.0 amp, 250v, time lag GUARD, trim, edge LABEL Replacement Danger and Warning labels, tags and cards are available at no cost. --- Not available for individual sale G 49
50 Universal Parts Boom Assembly 2 Apply medium strength thread locker and torque to 30 ft-lb (4 N m). 50 5, 52, 55, , ti2462a FIG. 24: Boom Assembly G
51 Universal Parts Ref Part Description Quantity SUPPORT, mast BEARING, support, boom mast SUPPORT, boom, weldment, bearing ARM, boom, upper, painted SCREW, cap, hex, serrated, M0-.5x30mm PLUG, tube SCREW, machine, hex, flange, M0-.5x25mm NUT, hex, flange, serrated, M U5A008 CLAMP, hose, id CLAMP, hose, boom, 7/ COVER, plate SCREW, cap, hex, /4-20x NUT, rail H08 LABEL, pinch point Replacement Danger and Warning labels, tags and cards are available at no cost. --- Not available for individual sale G 5
52 Universal Parts 24R662 - High Volume Hose Use pipe sealant as required ti2464a FIG. 25: High Volume Hose Ref Part Description Quantity FITTING, elbow, swivel, npt 702 C38302 FITTING, nipple, npt C38304 FITTING, nipple, x 3/4 npt MANIFOLD, block, boom 706 6V239 HOSE, assembly SCREW, shcs, M0-.5x65mm WASHER, lock, M G
53 Universal Parts Hose Kits ti2466a FIG. 26: Hose Kits Quantity Ref Part Description 90 24R805 HOSE, assembly, low volume, /8 in. x 5 ft. nylon, /8 in. x 5 ft. nylon 24R806 HOSE, assembly, low volume, /4 in. x 5 ft. stainless, /8 in. x 5 ft. nylon 24R822 HOSE, assembly, low volume, /4 in. x 5 ft. stainless, /4 in. x 5 ft. stainless 24T086 HOSE, assembly, low volume, 3/8 in. x 5 ft. stainless, /4 in. x 5 ft. stainless 24T087 HOSE, assembly, low volume, /8 in. x 5 ft. nylon, 3/32 in. x 5 ft. nylon 24T088 HOSE, assembly, low volume, /2 in.x 5 ft. stainless, 3/8 in. x 5 ft. stainless 24U252 HOSE, assembly, low volume, 3/32 in. x 5 ft. nylon, 3/32 in. x 5 ft. nylon R734 HOSE, assembly, dispenser, high volume 24R832 24R833 24R834 24T092 24T093 24T094 24U G 53
54 Universal Parts 24R805, 24R806, 24R822, 24T086, 24T087, 24T088, 24U252 - Low Volume Hose Kits ti2467a FIG. 27: Low Volume Hose Kits Quantity Ref Part Description FITTING, adapter, 04jicx/4npt 6704 ADAPTER,9/6-8jic x /4npt 6703 ADAPTER, 3/4-6jic x /4npt 002 6W047 HOSE, assembly, 3/32 x60 6V53 HOSE, assembly, /8 x60 6V29 HOSE, assembly, /4 x60 6V220 HOSE, assembly, 3/8 x60 6V22 HOSE, assembly, /2 x FITTING, union, jic ADAPTER, jic04 x jic FITTING, union, jic08 x jic W047 HOSE, assembly, 3/32 x60 6V53 HOSE, assembly, /8 x60 6V29 HOSE, assembly, /4 x60 6V220 HOSE, assembly, 3/8 x FITTING, adapter, /4npt x jic FITTING, adapter, jic06 x /4npt 24R805 24R806 24R822 24T086 24T087 24T088 24U G
55 Universal Parts 24R734 - High Volume Hose ti2469a FIG. 28: High Volume Hose Ref Part Description Quantity FITTING, adapter, /2nptf x 0jicm 202 C20768 FITTING, straight 203 6V3 HOSE, assembly, 5/8 x C292 SLEEVE, protective, black, 8 feet TAPE, electrical, roll G 55
56 Universal Parts Dispense Valves 24P22 - Ultra-Lite TriCore Apply pipe sealant to all male threads as needed FIG. 29: Ultra-Lite TriCore ti2470a Ref Part Description Quantity NOZZLE, extrusion GUN, flow, ultra-lite SWIVEL, straight, /2nptf x /2nptm R682 MIXER, tri-core, high flow MIXER, tri-core, low flow MANIFOLD, mix VALVE, check, /4npt FITTING, adapter /2 npt x 3/4 npt FITTING, nipple, pipe SWIVEL, union PLUG, pipe VALVE, ball HOUSING, injector /4 npt VALVE, safety, relief, air 2 Refer to specific component manual for more details. Not shown G
57 Universal Parts 24R682 - Tri-Core Mixer Apply pipe sealant to all male threads as needed Apply a light coating of grease to seals. Torque to 54 ft-lb (73 N m) ti247a FIG. 30: Tri-Core Mixer Ref Part Description Quantity 40 6V45 CAP, end, mixer, tri-core, inlet 402 6V46 CAP, end, mixer, tri-core, outlet 403 6V448 TUBE, crossover, tri-core MIXER, static, 0.494dia x 2el, ss PLUG, pipe PACKING, o-ring, seat SCREW, sockethead, 3/8-6x2 in G 57
58 Universal Parts 24P223 - Ultra-Lite Apply pipe sealant to all male threads as needed ti2472a FIG. 3: Ultra-Lite Ref Part Description Quantity NOZZLE, extrusion GUN, flow, ultra-lite SWIVEL, straight, /2nptf x /2nptm MIXER, hose, 36 element OPTIONAL - MIXER, hose, 24element MANIFOLD, mix VALVE, check, /4 npt (m) SWIVEL, union FITTING, adapter /2 npt x 3/4 npt VALVE, ball PLUG, pipe HOUSING, injector /4 npt Refer to specific component manual for more details G
59 Universal Parts 24P27 - MD2 Apply pipe sealant to all male threads as needed ti2473a 602 FIG. 32: MD2 Ref Part Description Quantity VALVE, dispense, 0:, hard seats HANDLE, 2k dispense valve, air FITTING, nipple, pipe SWIVEL, straight, /2nptf x /2nptm FITTING, elbow, 3/8nptxsae FITTING, elbow, /4nptxsae PLUG, pipe headless W744 SLEEVE, protective 30 6 C2509 TUBE, nylon SWIVEL, union VALVE, ball VALVE, check, /4 npt (m) SWIVEL FITTING, connector, male, /4 nptf Refer to specific component manual for more details G 59
60 Graco Standard Warranty Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco s written recommendations. This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of non-graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco. This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation. THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE. Graco s sole obligation and buyer s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy (including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale. GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties. In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the negligence of Graco, or otherwise. FOR GRACO CANADA CUSTOMERS The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite de ou en rapport, directement ou indirectement, avec les procédures concernées. Graco Information For the latest information about Graco products, visit TO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest distributor. Phone: or Toll Free: Fax: All written and visual data contained in this document reflects the latest product information available at the time of publication. Graco reserves the right to make changes at any time without notice. For patent information, see Original instructions. This manual contains English. MM Graco Headquarters: Minneapolis International Offices: Belgium, China, Japan, Korea GRACO INC. AND SUBSIDIARIES P.O. BOX 44 MINNEAPOLIS MN USA Copyright 203, Graco Inc. All Graco manufacturing locations are registered to ISO Revised July 204
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