WEIGHTS & DIMENSIONS

Transcription

1 Doc. No.: BHEL/PESD-E&C/RUPPL-GTG/WD/001, Rev 00, 1 TH AUG WEIGHTS & DIMENSIONS BHARAT HEAVY ELECTRICALS LIMITED Page 1 of

2 Annexure-1 PROJECT :: RUPPL-2xFr-B GTG DATE: 1/08/12 BIDDER :: Rev.00 ANNEXURE -1 PART A-MECHANICAL ITEMS FOR EACH GTG Sl. No. Description of Equipment Quantity Length (m) Width (m) Height (m) Total WT (Metric Tons) GT & Auxiliaries 1 Gas Turbine Package (Flange to Flange) Load Coupling Accessory Base Load Coupling Guard Accessory Coupling Accessory Coupling Guard CO2 bottle Racks CO2 bottle Racks Main Filter House (will be shipped loose) Forced Feed Lube Oil System Turbine Vent Fans (7 Nos) Air Processing Skid Air processing skid panel APU cooler Field Inter connection piping Foundation Bolts and Misc.Hardware GT off-base Enclosures Gas valve module Exhaust frame blowers ( 2 nos) Inlet Ducting 20 Inlet Duct Transition Pieces Inlet Duct Extension Pieces Inlet Duct Elbow No Inlet Duct Elbow No Silencer Straight Duct No Straight Duct No Support Structure Exhaust Ducting 28 Expansion Joints (Total 4) Silencer Duct SL Silencer Duct SL Diverter Damper Guillotine Damper (2 pieces) Horizontal Duct E Horizontal Duct H Horizontal Duct E Horizontal Duct E Transit Duct E Transit Duct E Vertical Duct VD8 (4 NOS.) Vertical Duct VD Inlet air filter panel GD & GFD Seal Air Fan Assy Miscellaneous Item (Ladders,Platform,Bolts) Lube Oil Mist Eliminator Stack support Structure (columns beams, angles) BNC Monitoring System -1No Haz. Gas Monitoring System -1 No Naphtha Monitoring System-1 No Vibration Monitoring System 1NO Steam injection valves GTG Air Cooler Element WWHE Total Weight for one(1) GTG Total Weight for two(2) GTG Tons Page 2 of

3 TENDER NO.: BHEL/PESD-E&C/RUPPL-GTG/001 PROJECT :: RUPPL-2xFr-B GTG DATE : 1/08/12 BIDDER :: ANNEXURE -1 PART B-ELECTRICAL,C&I ITEMS FOR EACH GTG Sl. No. Description of Equipment Quantity Length (m) Width (m) Height (m) Total WT (Metric Tons) GENERATOR 1 Generator package Generator Aux. Compartment(GAC) Generator Air duct Foundation Items 1 Loose Items 7 5 Generator Outer Enclosure CONTROL,METERING,RELAY, PROTECTION & SYNCHRONISING PANELS Control and Metering Panel Relay Panel Space Heater Control Panel GT Battery Charger Dual FCBC GT MCC, 415V,3Phase, 50Hz GT DCDB, 125 VDC V DC Cell Booster Diverter Damper Local JB s Guillotine Damper Local JB s GT Battery 125V DC GT Auxiliary Panel GT CO2 Panel UPS 15kVA INSTRUMENTATION 19 Orifice Plate Assemblies 2 20 Mass Flow Meter/ HSD/NAPHTHA 4 21 Mass Flow Meter/ HITECH 2 22 Differential Pressure Transmitters 5 23 Pressure Gauges Pressure Transmitters Temperature Gauges 12 2 Temperature Transmitters Hand Held Calibrator Thermowells Instrumentation items for on skid Package and their other auxiliary packages Lot 30 On skid instruments for sub packages like various storage and drain tanks etc Lot 31 Junction Boxes 8 32 FRP Canopies Mark-VIe GT Panel Marshalling Cabinet Network Panel Mark-VIe Historian HMI's 3 & Accessories DAVR Mark-VIe HMI's for GT-1 & Accessories POWER CABLES Meters 39 3C X 4 SQMMCU COND PVC/FRLS ARMRD CABLE CX,1.1KV PVC/FRLS AL COND ARMD CAB CX1,1.1 KV PVC/FRLS AL COND ARMD CAB CX35,1.1 KV PVC/FRLS AL COND ARMD CAB 3CX50,1.1KV PVC/FRLS AL COND ARMD CAB 3CX70,1.1 KV PVC/FRLS AL COND ARMD CAB CX120,1.1KV PVC/FRLS AL COND ARMD CAB CX 95,1.1KV PVC/FRLS AL COND ARMD CAB CX 95,1.1KV PVC/FRLS AL COND ARMD CAB CX,1.1KV PVC CU COND UNARMD CAB CX35,1.1KV PVC CU COND UNARMD CAB CX150,1.1KV PVC CU COND UNARMD CAB REV00 Page 3 of

4 Sl. No. Description of Equipment Quantity(Meters) Length (m) Width (m) Height (m) Total WT (Metric Tons) CONTROL CABLES 51 5C X 2.5 Sq.mm C X 2.5 Sq.mm CX2.5 PVC/FRLS CU COND ARMD CABLE, CX2.5 PVC/FRLS CU COND ARMD CABLE, CX2.5 PVC/FRLS CU COND ARMD CABL 1.1KV CX2.5 PVC/FRLS CU COND ARMD CABL 1.1KV CX2.5 PVC/FRLS CU COND ARMD CABL 1.1KV SIGNAL CABLES 58 10T X 0.5 Sq.mm SIGNAL CABLE SINGLE PAIR 1.5MM2 SHLDG SIGNAL CABLE PAIR 0.5 SQ MM ORDINARY SIGNAL CABLE 12 PAIR 0.5 SQ MM ORDINARY SIGNAL CABLE PAIR 1.5MM2 SHLDG SIGNAL CABLE TWELVE PAIR 1.5MM2 SHLDG PAIR,20AWG,CHROMEL-ALUMEL EXN CABLE PAIR,20AWG,CHROMEL-ALUMEL EXT CABLE TRIAD 1.5 SQ MM CABLE TRIAD 1.5 SQ MM CABLE PAIR,1AWG,CHROMEL-ALUMEL EXT CABLE T x 1.5 SQ MM NON-INTRINSIC SAFE CABLE P x 1.5 SQ MM NON-INTRINSIC SAFE CABLE PX1.5 SQ MM NON-INTRINSIC SAFE CABLE PX1.5 SQ MM NON-INTRINSIC SAFE CABLE IMPULSE TUBING 73 SS Tube 12.7X2.1 SS304 for Instruments listed above x10 GI Strips for above ground earthing x GI Strips for above ground earthing Sl. No. Miscellaneous Equipment Quantity Length (m) Width (m) Height (m) 7 Cable Glands lot SYSTEM-1Work Station for GT 78 (i) CPU (ii) 21 Monitor (iii) Printer Total Weight for 1 GTG Total Weight for2gtgs Page 4 of

5 TENDER NO.: BHEL/PESD-E&C/RUPPL-GTG/001 Table 1: Details of Pipes & Welds REV00 PROJECT :: RUPPL-2xFr-B GTG DATE : 1/08/12 BIDDER :: ANNEXURE -1 PART C- PIPING ITEMS (Common for 2 GTGs) Sl.No: Material Item Description & Size mm IBR Qty (m) No of Welds in Pipes & Fittings(Qty) Pipes 1 A10GRB PIPE(SMLS)- 2.7X 5.5 CS SA10 GR B 12 YES 2 A10GRB PIPE(SMLS)- 33.4X 4.55 CS SA10 GR B 54 YES A10GRB PIPE(SMLS)- 48.3X 5.08 CS SA10 GR B 18 YES 70 4 A10GRB PIPE(SMLS) 0.3X 5.54 CS SA10 GR B 204 N A10GRB PIPE(SMLS) 114.3X.02 CS SA10 GR B N 11 A10GRB PIPE(SMLS)18.3X 7.11 CS SA10 GR B 9 N A10GRB PIPE(SMLS) 18.3X10.97 CS SA10 GR B 180 YES 134(*) 8 A10GRB PIPE(SMLS) 273.1X 9.27 CS SA10 GR B 540 N A312TP321 PIPE SS 21.3 X 3.7 A312 TP N A312TP321 PIPE SS 2.7 X 3.9 A312 TP N A312TP321 PIPE SS 48.3 X 3.7 A312 TP321 N A312TP321 PIPE SS 0.3 X 3.9 A312 TP321 N A312TP321 PIPE(SMLS) 88.9X5.5 S.S SA312 GRTP N A312TP321 PIPE(SMLS) 114.3X.02 S.S SA312 GRTP N 8 15 A312TP321 PIPE(SMLS) 18.3X7.1 S.S SA312 GRTP N IS1239 PIPE CS 34.2 X 4 SAW GALV 180 N 4 17 IS1239 PIPE CS 0.8 X 4.5 SAW GALV N 3 (*)Radiography to be done as per standards. Table 2: Thermal insulation (application) including cladding,fixing arrangements etc. PIPE SIZE in Inch INS THK MM Total Length M Table 3: Weights of Piping material Weight details of the pipes & accessories for the purpose of Material handling SL NO: Items description Total Weight In Kgs 1 Pipes Fittings Valves Flanges Gaskets 22 Stud nuts Steam Traps 50 8 Raw Material required for hangers,structures and supports Insulation Total Gross weight ~81.2Tons Notes: 1.Piping erection shall be carried out by including the erection of all piping hardwares,hydraulic testing and painting. 2.Erection of insulation includes cladding,clamping,netting etc. 3. All the quantities indicated above are considering the erection of 2xFrB GTG. Total weight of Piping items for contract is 81.2 tons. Page 5 of

6 TENDER NO.: BHEL/PESD-E&C/RUPPL-GTG/001 REV00 PROJECT :: RUPPL-2xFr-B GTG DATE :1/08/12 BIDDER :: ANNEXURE -1 PART D - Common Items for 2 GTGs Sl. No. Description of Equipment Quantity Length (m) Width (m) Height (m) Total WT (Metric Tons) 1.0 Lubricity Additive Dosing Skids m3 HSD/ NAPHTHA DRAIN TANKS Portable LO Drain Pump Compressor Water Washing skid Lube oil Centrifuge Tools & Tackles Cooling water Module 7.1 Tube Bundle Structure(Assembled at site) Fan Motor Pump with motor Piping items(assembled at site) Instrumentation Mark-VIe simulator & HMI 8.1 & Accessories Master Slave Clock Total Weight of Common items for both the GTGs Weight details for total Contract: 1. Weight of Mechanical items :982 Tons 2. Weight of Electrical, C&I items :482.93Tons 3. Weight of Piping items :81.2Tons 4. Weight of Common items :153.72Tons Total weight of the Items : Say 1700 Tons Page of

7 BHEL Hyderabad 2xFr B GTG- RUPPL Dahej Doc No.: BHEL/PESD-E&C/ RUPPL-GTG/PC/001 PE&SD ANNEXURE-2 Rev 00; Page 1 of 1 PORTABLE CABIN SPECIFICATION Supply of 2 No s of brand new Portable Cabins (Size: 20 ft X 10 ft X 8.0 ft) on hiring basis for 1 months for BHEL s site office use. If Project schedule is extended, BHEL reserves the right to extend the hiring period for another months at the same rates, terms and conditions. Amenities to be included in each Cabin are given below Furniture and Fixtures suitable for members Executive Table with Side Table - 01 no. Executive Revolving Chair - 01 no. Visitor Revolving chair - 03 nos. Office Table - 05 nos. Office Revolving Chair - 05 nos. Wall mounted cabinet - 05 nos. Window Air Conditioner 1.5 ton - 01 no. White board of size 750x1000mm - 01 no. Perforated Board of size 750x1000mm - 01 no. Interior cum Insulation Insulated walls with Pre-Laminated Sheet Ceiling : Glass Wool Covered with Pre-Laminated Sheet Flooring : Cement fiber sheet with PVC vinyl carpet Other accessories: Tube Lights-4, Wall mounted Fans-5,LAN Points-, TELE Point-1, External Light-1 Aluminum sliding windows, 15 Amp Switch-2, 5 Amp Switch-4,Electrical switch board-1 Insulated paneling Doors, Safety Grills for all windows, Vertical Blinds For all Windows Weather sheds for all door and windows, Partition(laminated sheet both sides) with internal Door facility, Corrosion free and fire proof paints Maintenance: During hiring period, maintenance of the Porta cabin and accessories shall be in the scope of bidder. Note: Supply, transportation & installation of Porta cabins to the worksite shall be in the scope of bidder. Removal of Porta cabins from the work site & transportation after completion of all the activities of E&C related to this project shall be in the scope of bidder. Porta Cabins shall remain the property of the supplier after the completion of the hiring period. Power Cable (approx. 50m of length) shall be in the scope of bidder. BHEL-PESD (E&C) Tender Specification for Portable Cabins Page 1 of 1

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9 GUIDE TO REAN WIND ROSE: NW 9 5 N NE W 13 S 4 N S E PIT-22 PIT LDO DAY TANK 4000x OPERATOR CABINE DIRTY HSD TANK PIT-14 PIT-20 PIT PIT-23 PIT SE 5.30 PM E HSD DAY TANK PIT-24 PIT-25 PIT ON AN AVERAGE DURING 38% OF THE TIME IN THE MORNING AT 8.30 AM OVER THE LAST 70 YEARS WIND BL FROM SOUTH WEST TO NOTRH EAST DIRECTION. W 8 DRAIN PIT 3000x HOLD HM NB DRAIN PIPE 5000 CABLE TRAY (Ref dwg ) 1 PIPE RACK 3000 PIT PIT-27 PIT-2 PIT-10 PIT-9 E S ROOM S E E m. WIDE ROAD PIT PIT D RAIN T ANK E GT-5 MG-GCC190-G002 LU BR IC IT Y ADDITIVE D OSIN G SKID 1.49 M x 1.45M PIT- PIT-28 PIPE TRENCH FOR BHEL ACC UMULATORS 1.0 M x 0.0M PIT H SD C ON TR OL STATION N APT HA C ON TR OL STN. PIT PIT-5 PIT-4 PIT-3 PIT-2 PIT-34 HSD C ON TR OL STN. H SD 4 STAGE F ILT ER SKID 342 E m. WIDE ROAD E S NB DRAIN PIPE PIT-33 PIT-32 E S PIT-31 E S E GT-4 MG-GCC190-G001 LU BR IC IT Y ADDITIVE D OSIN G SKID 1.49 M x 1.45M ACC UMULATORS 1.0 M x 0.0M OSBL CABLE TRENCH 800 HM2 LIQ. N2 STORAGE, VEPORISER & PSA PIT-1 500x 500 (TYP) E S M WIDE OSBL PIPE SLEEPERS E S8 FIN FAN COOLER FOR BLACK START FACILITY 10 4 PIT-17 PIT-18 PIT S7 S E CCCW EQPT. SPACE 10 S 8 INSTRUMENT CABLE TRENCH TRUE SW 38 F ILT ER SKID A N S5 N APHT HA C ON TR OL STN. MAGNETIC PLANT PIT-1 S4 500 SE 8.30 AM N G FILT ER SKID N G CONT ROL STATION S S3 7 S HRSG-4 MB-GCC190-B001 COMP. HOUSE B.0M WIDE PIPE RACK ROAD B50 E (12.5M WIDE) D RAIN T ANK C S2 5 N APT HA C ON TR OL STN. H I-T ECH SKID N APHTA F ILT ER SKID N G FILT ER SKID N G CONT ROL STATION D PIPE RACK S m. WIDE ROAD S HRSG-5 MB-GCC190-B HM S1 4 E-2518 S HM4 E2 E1 PR5 C 3 NEW PIPE RACK PIPE RACK E PR B PR D F PR PR 5 PR A1 PR C G H I 2 9 (1M WIDE) PLANT N T RUE MAGNETIC E FFLU ENT KOLKATA ARVIND RIL DWG. NO. DRAWN : SPA CE FOR P TA 7 MUMBAI CHECKED : CPP F UT URE P VC-W/H S ALT S TORA GE A REA A VEN UE-2 RIL JOB NO. SCALE 1:1000 NEW DELHI THIS AREA CPP-III KEY PLAN CHENNAI RAVI DATE REVIEWED : JAYANT JOB NO. 10V10 1 APPROVED : P.R.SEN 15 A B C D E F G H I J K L CAD FILE : 10033_P50_GCC190_001_4 J K L '15" H SD /N APTH A H SD /N APTH A