ALL TERRAIN HYDRAULIC CRANE

Transcription

1 ALL TERRAIN HYDRAULIC CRANE

2 Dimensions R 49'10" (15200) Ra 42'4" (12900) R 47'9" (14550) Ra 40'6" (12350) 27'10" (8493) 17'1" (5215) 10'9" (3277) R 36'9" (11200) Ra 32'10" (10000) R 16'5" 16'1" (4900) 10' (3070) 18'8" (5700) 27'3" (8300) R 45'11" (14000) Ra 38'5" (11700) R 40'5" (12320) Ra 31'4" (9555) R 24'9" (7550) Ra 18'5" (5600) 16' (4884) 11'11" (3623) 44'3" (13500) 50'9" (15460) 8'6" (2600) 13'11" (4230) R 16'5" (4995) 3' (917) 1'8" (520) 4'1" (1250) 13' (3956) +6-1/2" (170) -5" (130) ' (1833) 5'4" (1640) 9'2" (2790) 5'9" (1750) 4'1" (1250) 51'3" (15630) BASIC WEIGHTS (LBS.) Axles 1-3 Axles 4 & 5 Total With Cummins Power, 10x8x10, 20.5 R25 Tires 82,573 51, ,182 With Mercedes Power, 10x8x10, 20.5 R25 Tires 80,637 52, ,300 Additions: Outrigger Pads Auxiliary Hoist -(3,340) 7,066 3,726 Brackets & Hydraulic Reeling Drum for Lattice Extension 703 -(196) 507 Lattice Extension - 43/72 ft 6,969 -(1,502) 5,467 Spare Tire R25 (including stowage bracket) -(395) Spare Tire R25 (including stowage bracket) -(485) 1, Spare Tire R25 (including stowage bracket) -(553) 1, Removal: Front Outrigger Beams & Jacks -(5,315) 730 -(4,585) Rear Outrigger Beams & Jacks 2,992 -(8,614) -(5,622) Boom Assembly (minus lift cylinder)* -(41,678) -(3,230) -(44,908) Lift Cylinder* -(3,404) -(1,071) -(4,475) 10x6x10 in lieu of 10x8x10 -(1,296) 436 -(860) R25 Tires in lieu of (556) -(370) -(926) R25 Tires in lieu of (1,349) -(900) -(2,249) *Reflects weights with superstructure facing forward 5'5" (1650) 44'6" (13560) 16'7" (5050) 6'7" (2000) 6" (150) Note: ( ) Reference dimensions in mm 6'1" (1850) 11'4" (3450) 5'9" (1750) 3'1" (950) 2 GROVE GMK5240

3 197 FT. 166 FT. 136 FT. 105 FT. Working Range ft. ( m) 154,300 lbs. (70,000 kg) FEET FT MAX. BOOM ANGLE 44 FT FEET AXIS OF ROTATION GROVE GMK5240 3

4 Superstructure Specifications Boom 44 ft ft. (13.5 m - 60 m) six section, full-power boom with patented TWIN-LOCK boom pinning system. Maximum tip height: 207 ft. (63 m). Boom Elevation Single lift cylinder with safety valve provides boom angle from -1.5 to +82. Lattice Extension 43 ft ft. (13 m - 22 m) lattice swingaway extension. Hydraulically offsettable 5-40 with hydraulic luffing. *Optional Lattice Jib Extension Two 26 ft. (8 m) inserts for use with lattice swingaway extension to increase length up to 125 ft. (38 m). Load Moment & Anti-Two Block System Load moment and anti-two block system with audio/visual warning and control lever lockout provides electronic display of boom angle, length, radius, tip height, relative load moment, maximum permissible load, load indication and warning of impending twoblock condition. Cab All aluminum construction cab is tiltable (approximately 20 ) and includes safety glass and adjustable operator s seat with hydraulic suspension. Other features include engine dependent hot water heater, armrest integrated crane controls, and ergonomically arranged instrumentation. Swing 3 swing gears with axial piston fixed displacement motors provide swing speed of RPM through planetary gear box. Also provided is a spring applied, hydraulically released automatic swing brake with footoperated release for free swing. Counterweight 154,300 lbs. ( kg) consisting of various sections with hydraulic installation/removal system (see counterweight configuration on page 12). Engine Cummins 6BTA 5.9-C, diesel, 6 cylinders, water cooled, turbocharged, 165 HP (123 kw) at 2000 rpm. Max. torque: 538 ft./lbs. (730 Nm) at 1500 rpm. Engine emission: EUROMOT/EPA/CARB (off-highway). Fuel Tank Capacity 53 gal. (200 L). Hydraulic system 3 separate circuits, 2 axial piston variable displacement pumps, with electronic power limiting control and 1 axial piston variable displacement pump for swing. Standard thermostatically controlled oil cooler keeps oil at optimum operating temperature. Tank capacity: 259 gal. (980 L) Control system Full electronic control of all crane movements is accomplished using electrical control levers with automatic reset to zero. Controls are integrated with the LMI and engine management system by CAN-BUS. Hoist Main and auxiliary hoist are powered by axial piston variable displacement motor with planetary gear and brake. Thumb-thumper hoist drum rotation indicator alerts operator of hoist movement. Main Auxiliary Line length: 984 ft. 755 ft. (300 m) (230 m) Rope diameter: 22 mm 22 mm Line speed: 426 ft./min. 426 ft./min. Line pull: 21,000 lbs. 21,000 lbs. (93.4 kn) (93.4 kn) Electrical system 24 V system with three-phase alternator 28 V/80 A, 2 batteries 12 V/170 Ah. *Optional equipment *Mercedes engine version *Engine-independent hot water heater, with engine pre-heater *Second spotlight *Stereo/cassette player *Air Conditioning 4 GROVE GMK5240

5 Carrier Specifications Chassis Box-type, torsion resistant frame is fabricated from high-strength steel. Outrigger System Hydraulic two-stage outrigger beams are extended by a single hydraulic cylinder and two cables. Outriggers can adjust to two positions: Fully extended () - 27' 3" (8.3 m) Partially extended (50%) - 18' 8" (5.7 m) Four 23.6 in. (600 mm) square, self stowing, nylatron outrigger pads provide rigid lifting base. Outrigger controls are located on both sides of the carrier. An electronic level indicator is located next to each outrigger control box. Engine Cummins Signature 600, diesel, 6 cylinders, water cooled, turbo charged and aftercooled, 600 HP (448 kw) at 2000 rpm. Max. torque: 2,050 ft./lbs. (2780 Nm) at rpm. Engine emission: EUROMOT/EPA/CARB (on highway). Fuel Tank Capacity 106 gal. (400 L). Transmission Allison automatic CLT 755, 5 forward and 1 reverse speed. Transfer case with 2 speeds and inter-axle differential lock. Drive/Steer 10 x 8 x 10 Axles 1st axle line - drive/steer 2nd axle line - drive/steer 3rd axle line - steer 4th axle line - drive/steer (off road only) 5th axle line - drive/steer Drive axles with planetary hub reduction and center mounted gearing Suspension GMK5240 features the Grove exclusive MEGATRAK suspension. This revolutionary design features an independent hydropneumatic system with hydraulic lockout acting on all wheels. The suspension can be raised 6-1/2" (170 mm) or lowered 5" (130 mm) both longitudinally and transversely and features an automatic leveling system for on-highway travel. Tires 10 tires, 20.5 R25. Steering Dual circuit steering system is hydraulic power assisted with a transfer case mounted, ground driven, emergency steering pump. Axles 1, 2, 3 and 5 steer on highway. Separate steering of the 4th and 5th axle for all wheel steer and crab-steer is controlled by an electric rocker switch. Brakes A dual circuit air system operates on all wheels with a spring-applied, air released parking brake acting on axles 2, 3, 4 and 5. An air dryer is fitted to remove moisture from the air system. Engine compression brake (Cummins) or exhaust brake and constant throttle brake (Mercedes) is standard. Cab Two-man, aluminum construction driver s cab with thru access, includes the following features: safety glass; driver and passenger seats with hydraulic suspension, engine-dependent hot water heater, complete instrumentation and driving controls. Electrical system 24 V system with three-phase alternator 28 V/100 A, 2 batteries 12 V/170 Ah. Maximum Speed 51 mph (82 km/h) with 20.5 R25 Tires Gradeability (Theoretical) 55% with 20.5 R25 Tires Miscellaneous standard equipment Boom removal kit; trailing boom kit (less dolly); additional hydraulic oil cooler; spare tire and wheel R25 with carry bracket; flashing amber warning light on carrier cab; working light; tool kit; fire extinguisher; rooster sheave; radio cassette in carrier cab. *Optional equipment *Mercedes engine version *10 x 6 x 10 drive/steer *Electric driveline retarder *16.00 R25 (vehicle width 9 ft. 10 in. [3 m]) *14.00 R25 tires (vehicle width 9 ft. 10 in. [3 m]) *Outrigger pressure measurement devices *Engine-independent hot water heater, with engine pre-heater *Trailing boom boost weight transfer kit *Air conditioning * Denotes optional equipment GROVE GMK5240 5

6 ft. ( m) 154,300 lbs. (70,000 kg) Feet 44* * Over rear only, x 18 8 outrigger base. Lifting capacities greater than 350,000 lbs (160,000 kg) require additional equipment ft. ( m) 97,000 lbs. (44,000 kg) Feet 44* * Over rear only, 27'10" x 18'8" outrigger base. Lifting capacities greater than 350,000 lbs (160,000 kg) require additional equipment. THIS CHART IS ONLY A GUIDE AND SHOULD NOT BE USED TO OPERATE THE CRANE. The individual crane s load chart, operating instructions and other instructional plates must be read and understood prior to operating the crane. 6 GROVE GMK5240

7 ft. ( m) 49,600 lbs. (22,500 kg) Feet ft. ( m) 30,800 lbs. (14,000 kg) Feet ft. ( m) 0 lbs. (0 kg) Feet THIS CHART IS ONLY A GUIDE AND SHOULD NOT BE USED TO OPERATE THE CRANE. The individual crane s load chart, operating instructions and other instructional plates must be read and understood prior to operating the crane. GROVE GMK5240 7

8 Working Range ft. (36,8-60 m) ft. (13-38 m) 154,300 lbs. (70,000 kg) FEET FT. +98 FT. +72 FT. +43 FT FT. 166 FT FT. 136 FT FT FT MAX. BOOM ANGLE AXIS OF ROTATION 10 FEET 8 GROVE GMK5240

9 197 ft. (60.0 m) ft. ( m) 154,300 lbs. (70,000 kg) 43 FT 72 FT 98 FT 125 FT Feet THIS CHART IS ONLY A GUIDE AND SHOULD NOT BE USED TO OPERATE THE CRANE. The individual crane s load chart, operating instructions and other instructional plates must be read and understood prior to operating the crane. GROVE GMK5240 9

10 197 ft. (60.0 m) ft. ( m) 154,300 lbs. (70,000 kg) 43 FT 72 FT 98 FT 125 FT Feet THIS CHART IS ONLY A GUIDE AND SHOULD NOT BE USED TO OPERATE THE CRANE. The individual crane s load chart, operating instructions and other instructional plates must be read and understood prior to operating the crane. 10 GROVE GMK5240

11 197 ft. (60.0 m) ft. ( m) 97,000 lbs. (44,000 kg) 43 FT 72 FT 98 FT 125 FT Feet ft. (60.0 m) ft. ( m) 97,000 lbs. (44,000 kg) 43 FT 72 FT 98 FT 125 FT Feet THIS CHART IS ONLY A GUIDE AND SHOULD NOT BE USED TO OPERATE THE CRANE. The individual crane s load chart, operating instructions and other instructional plates must be read and understood prior to operating the crane. GROVE GMK

12 197 ft. (60.0 m) ft. ( m) 49,600 lbs. (22,500 kg) 43 FT 72 FT 98 FT 125 FT Feet ft. (60.0 m) ft. ( m) 49,600 lbs. (22,500 kg) 43 FT 72 FT 98 FT 125 FT Feet THIS CHART IS ONLY A GUIDE AND SHOULD NOT BE USED TO OPERATE THE CRANE. The individual crane s load chart, operating instructions and other instructional plates must be read and understood prior to operating the crane. 12 GROVE GMK5240

13 '6" (9 m) Boom Extension Configurations 34'5" (10.5 m) 6'7" (2 m) 26' (8 m) 26' (8 m) 1'8" (0.5 m) Length (ft.) Intermediate section boom extension make-up 26' 6'7" 34'5" 29'6" (8 m) (2 m) (10.5 m) (9 m) 43 1x 1x 72 1x 1x 1x 98 1x 1x 1x 1x 125 2x 1x 1x 1x THIS CHART IS ONLY A GUIDE AND SHOULD NOT BE USED TO OPERATE THE CRANE. The individual crane s load chart, operating instructions and other instructional plates must be read and understood prior to operating the crane. GROVE GMK

14 Counterweight Configurations 4" (100) 16'1" (4900) 6 3'9" (1150) ,980 lbs. (5,400 kg) 2. 11,200 lbs. (5,100 kg) R 10' (3055) ,700 lbs. (8,500 kg) 4. 24,300 lbs. (11,000 kg) R 16'5" (4995) 5. 23,100 lbs. (10,500 kg) 6. 7,700 lbs. (3,500 kg) 5'5" (1650) ,660 lbs. (13,000 kg) 8. 28,660 lbs. (13,000 kg) 7'10" (2400) 1 4' (1215) 2 7 7'5" (2263) '4" (1635) 9'9" (2980) Note: () Reference dimensions in mm ,100 lbs. 30,800 lbs. 49,600 lbs. 73,800 lbs. 97,000 lbs. 141,000 lbs. 154,300 lbs. X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X * * *NOTE: To utilize 141,000 lb. ( kg) load chart optional counterweights for 7 & 8 may be provided weighing 22,050 lbs. ( kg) each. 14 GROVE GMK5240

15 Rated Lifting Capacities IMPORTANT NOTES: WARNING: THIS CHART IS ONLY A GUIDE. The notes below are for illustration only and should not be relied upon to operate the crane. The individual crane's load chart, operating instructions and other instruction plates must be read and understood prior to operating the crane. 1. All rated loads meet ANSI/ASME B30.5, Mobile and Locomotive Cranes. Testing and development were performed to SAEJ1063, Cantilevered Boom Crane Structures - Method of Test and SAEJ765 Crane Stability Test Code. 2. Capacities given do not include the weight of hook blocks, slings, auxiliary lifting equipment and load handling devices. Their weights must be added to the load to be lifted. When more than minimum required reeving is used, the additional rope weight shall be considered part of the load. 3. The machine shall be leveled on a firm supporting surface. Depending on the nature of the supporting surface, it may be necessary to have structural supports under the outrigger floats to spread the load to a larger bearing surface. 4. When either boom length or radius or both are between values listed, the smallest load shown at either the next larger radius or next longer or shorter boom length shall be used. 5. For outrigger operation, outriggers shall be properly extended with tires raised off the ground before operating the boom or lifting loads. Frame Outriggers Outrigger Controls Engine Fuel Tank Capacity Electrical System Drive Lights Cab Boom Fixed Swingaway Tele-Swingaway Lattice Extension (Luffing) Steering Transmission Axles Brakes Tires Suspension Rotation Boom Elevation Swing Counterweight Oil Hydraulic System Hoist Boom Nose Radius Boom Extension Boom Length Speed H Hookblock Grade Gear Lattice Extension Luffing Jib GROVE GMK

16 Features and Benefits MEGATRAK is an independent suspension and all wheel steer system which allows all wheels to remain on the ground at all times so stresses and weight are not continually transferred between axles ECOS (Electronic Crane Operating System) is a computerized system that continuously monitors and controls principle crane functions as programmed by an operator EKS4 is an electronic load moment indicator that operates in conjunction with ECOS continuously displaying crane configuration and load moment data MEGAFORM is a U shape boom design which forms a natural cradle position for boom sections which eliminates stiffeners thus reducing weight and increasing capacity TWIN-LOCK is a boom pinning mechanism that automatically pins the sections in position using two horizontal large diameter boom pins Constant improvement and engineering progress make it necessary that we reserve the right to make specification, equipment, and price changes without notice. Illustrations shown may include optional equipment and accessories and may not include all standard equipment. GROVE and GROVE LOGO are registered trademarks of GROVE in the U.S. and/or other countries. Copyright 2000 GROVE. All rights reserved. Grove Worldwide - World Headquarters 1565 Buchanan Trail East P.O. Box 21 Shady Grove, Pennsylvania , U.S.A. Tel: (717) Fax: (717) Form No.: GMK5240 Part No.: M Printed in U.S.A.