GMK4115. product guide. contents. features. All Terrain Crane. 115-ton (100 mt) capacity. Features 2

Transcription

1 product guide features 115-ton (100 mt) capacity ft. ( m) 6 section full power Mega Form boom with Twin Lock pinning ft. (10-17 m) hydraulic offset bi-fold swingaway 2 X 16 ft. (5 m) intermediate lattice inserts 57,500 lb. (26.1 t) counterweight with hydraulic removal system Chassis engine: Mercedes-Benz OM 460 LA, 396 hp (295 kw), torque 1401 ft./lb. (1900 Nm) Superstructure engine: Mercedes-Benz OM 904 LA, 148 hp (110 kw), torque 428 ft./lb. (580 Nm) MEGATRAK independent hydro-pneumatic suspension contents Features 2 Specifications 3 Dimensions 5 Travel Proposal 6 Counterweight Dimensions 7 Working Range Main Boom 8 Load Charts 9 Working Range Hydraulic Offset Swingaway 12 Hydraulic Offset Swingaway Charts 14 Working Range Manual Offset Swingaway 20 Manual Offset Swingaway Charts 22 All Terrain Crane

2 features 2 Mercedes-Benz OM460 LA 396 bhp ( rpm 1401 ft./lb. torque ( rpm SUPERSTRUCTURE CAB Hydraulically offsets to 20 ; all aluminum construction TWIN-LOCK Boom pinning mechanism automatically pins the sections in position using two horizontal large diameter boom pins MEGATRAK Independent suspension and all-wheel steer system allows wheels to remain on the ground at all times so stresses and weight are not continually transferred between axles. LUFFING BI-FOLD SWINGAWAY Hydraulically offset lattice bi-fold swingaway lets the operator set the offset from 0-40 while under load from the superstructure cab

3 specifications Superstructure Boom 37 ft ft. (11.3 m - 52 m) 6 section, full power Mega Form boom with Twin Lock pinning. Maximum tip height: 180 ft. (54.7 m) Boom Nose Seven nylatron sheaves, mounted on heavy duty tapered roller bearings with removable pin-type rope guards. Quick reeve boom nose. Removable auxiliary boom nose with removable pin type rope guard. Boom Elevation Single lift cylinder with safety valve provides boom angle from -1.5 to +82. Hydraulic Offsettable Lattice Extension 33 ft. 56 ft. (10-17 m) bi-fold lattice swingaway extension, hydraulically offsettable and luffing under load, Maximum tip height: 235 ft (71.7 m) *Offsettable Lattice Extension 33 ft. 56 ft. (10-17 m) bifold lattice swingaway extension, manually offsettable at 0, 20 and 40. Maximum tip height: 235 ft. (71.7 m) * Lattice Extension Two 16 ft. (5 m) inserts for use with lattice swingaway extension to increase length to 72 ft. (22 m) or 89 ft. (27 m). Maximum tip height: 268 ft (81.7m) Load Moment & Anti-Two Block System Load moment and anti-two block system with audio/visual warning and control lever lockout provides electronic display of boom angle, length, radius, tip height, relative load moment, maximum permissible load, load indication and warning of impending two-block condition. Swing 2 axial piston planetary gear boxes with fixed displacement motors. Infinitely variable to 1.9 rpm. Free swing with holding (rocker switch) and service (foot pedal) brake. Counterweight 57,500 lbs. (26.1 t) consisting of various sections with hydraulic installation/removal system controlled from the superstructure cab. Engine Mercedes-Benz OM 904 LA direct injected, after cooled with 148 bhp ( rpm. Max torque: 428 ft./lb. ( rpm. Engine emission: EUROMOT/EPA/CARB (non road) Fuel Tank Integrated in carrier fuel tank. Hydraulic System 2 separate circuits, 1 axial piston variable displacement pump (load sensing) with electronic power limiting control and 1 gear pump for swing. Thermostatically controlled oil coolers keep oil at optimum operating temperature. Tank capacity: 158 gal. (600 l) Hoist Main and auxiliary hoist are powered by axial piston motor with planetary gear and multiple disc brake. Thumb-thumper hoist drum rotation indicator alerts operator of hoist movement. Main Auxiliary Line length: 837 ft. 837 ft. (255 m) (255 m) Rope diameter: 17 mm 17 mm Line speed: 394 ft./min. 394 ft./min. (120 m/min) (120 m/min) Line pull: 12,589 lb. 12,589 lb. (56 kn) (56 kn) 3 Cab All aluminum constructed cab with acoustical lining, hydraulic tilted to 20. Includes tinted safety glass, adjustable operator s seat with hydraulic suspension, opening windows at side and rear, hinged windshield with wiper, sun visor and window shade. Other features include hot water heater/defroster, armrest integrated crane controls, drive/steer controls and ergonomically arranged instrumentation. Crane Control System Full electronic control of all crane movements using electrical control levers with automatic reset to zero. Controls are integrated with the LMI and engine management system by CAN-BUS. ECOS system with graphic display. Electrical System 24V system with three phase alternator, 28V/80A. 2 batteries 12V/170 Ah. *Optional Equipment *Base boom mounted work lights *Boom mounted aircraft warning light *Stainless steel exhaust system with spark arrestor *Diesel heater, also serves as engine preheater *24 hour timer for preheater *Propane heater *Additional worklight for superstructure cab *Stereo radio/cd player *Air conditioning *Denotes optional equipment

4 specifications 1 Carrier Chassis Box type, torsion resistant frame is fabricated from high strength steel. Outrigger System Four hydraulic single stage outrigger beams with vertical cylinders and outrigger pads, 19.7 (500 mm) square. Outrigger can be set in 5 positions: Full - 23 (7 m) Partial (6 m) Partial (5 m) Partial (4 m) Retracted (2.6 m) Independent horizontal and vertical movement controlled from each side of carrier and the superstructure cab. Electronic crane level indicators. Engine Mercedes-Benz OM 460 LA direct injected with 396 bhp ( rpm. Max torque: 1401 ft./lb. ( rpm. Engine emission: EUROMOT/EPA/CARB (non road) Fuel Tank Capacity 106 gallons (400 L). Supplies superstructure and carrier engines. Transmission Daimler Chrysler, G forward and 2 reverse speeds 2 speed transfer case Steering Dual circuit, hydraulic power assisted steering system. Transfer case mounted, ground driven emergency steering pump. Axles 1, 2, and 4 steer on highway. Separate steering of the 3rd and 4th axles for all wheel and crab steering, controlled by an electronic rocker switch. Brakes Service brakes: pneumatic dual circuit acting on all wheels. Parking brake: pneumatically operated spring loaded brake acting on axle lines 2 and 4. Standard anti-lock prevention (ABS). Air dryer. Cab Two-man, aluminum construction with the following features: safety glass, driver and passenger seats with hydraulic suspension, engine-independent diesel heater/preheater with 24 hr. timer, power windows, heated rear view mirrors, complete instrumentation and driving controls. ECOS control of suspension, drive connect and disconnect, inter-axle locks, differential locks and all-wheel steer. Electrical System 24V system with three phase alternator, 28V/100A 2 batteries, 12V/170 Ah Maximum Speed 53 mph (85 kph) Gradeability (Theoretical) 63.7% tires 56.7% /20.5 tires Drive/Steer 8x6x8 Axles 1st axle line drive/steer 2nd axle line steer/(optional drive) 3rd axle line drive/steer (connects for all-wheel steer) 4th axle line drive/steer Drive axles with planetary hub reduction and center mounted gearing. Standard inter-axle and cross axle differential locks. Suspension Grove exclusive MEGATRAK suspension. Independent hydropneumatic system acting on all wheels with hydraulic lockout. Suspension can be raised 6.7 (170 mm) or lowered 5.1 (130 mm), both longitudinally and transversely. Features an automatic leveling system for highway travel. Tires 8 tires, 16.00R25 (Vehicle width 9.0 [2.75 m]) Miscellaneous Standard Equipment Work light; tool kit; fire extinguisher; auxiliary boom nose; radio /CD player in carrier cab, heated rear view mirrors, wind speed indicator. Optional Equipment *Stainless steel exhaust system with spark arrestor *14.00R25 tires (vehicle width 9.0 ft.[2.75 m]) *20.5R25 tires (vehicle width 9.8 ft.[2.88 m]) *Spare tire and wheel with carry bracket *8x8x8 drive/steer (additional drive, axle #2) *Electric driveline retarder *Steel outrigger pads *Outrigger pad load indicator *Trailer and towing hitches *Engine independent diesel cab heater, with engine pre-heater *Timer for diesel heater *Air conditioning *Additional strobe lights *Work lights for outriggers *Working range limiter *Wireless remote control for all crane functions *Data logger *Rear mounted stowage box *Denotes optional equipment

5 load charts 171 ft. (52 m) ft ( m) Hydraulic Luffing Loads Luffing 42,900 lbs. ( kg) 100% 23' spread Pounds x Radius

6 working range 3 171' Main Boom with Manual Offset 32.8 ft. and 55.8 ft. Swingaway

7 working range 171' Main Boom with Manual Offset 55.8 ft. Swingaway and 2 x 16 ft. Inserts 4

8 load charts ft. (52 m) ft ( m) Manual Offset 57,500 lbs. ( kg) 100% 23' spread 360 Pounds x Radius

9 load charts 171 ft. (52 m) ft ( m) Manual Offset 52,600 lbs. ( kg) 100% 23' spread Pounds x Radius

10 load charts ft. (52 m) ft ( m) Manual Offset 42,900 lbs. ( kg) 100% 23' spread 360 Pounds x Radius

11 notes 8

12 notes notes 9

13 notes notes 10

14 Regional Headquarters Americas Manitowoc, Wisconsin, USA Tel: Fax: Shady Grove, Pennsylvania, USA Tel: Fax: Europe, Middle East, Africa Ecully, France Tel: Fax: Asia Pacific Shanghai, China Tel: Fax: Singapore Tel: Fax: Regional Offices Americas Brazil Alphaville Tel: Fax: Mexico Monterrey Tel: Fax: Europe, Middle East, Africa Algiers Hydra Tel: Fax: Czeck Republic Netvorice Tel: Fax: France Baudemont Tel: Fax: Cergy Tel: Fax: Decines Tel: Fax: Germany Langenfeld Tel: Fax: Hungary Budapest Tel: Fax: Italy Parabiago Tel: Fax: Netherlands Breda Tel: Fax: Poland Warsaw Tel: Fax: Portugal Alfena Tel: Fax: Lisbon Tel: Fax: Russia Moscow Tel: Fax: U.A.E. Dubai Tel: Fax: U. K. Middlesex Tel: Fax: Sunderland Tel: Fax: Asia Pacific Australia Melbourne Tel: Fax: Sydney Tel: Fax: China Beijing Tel: Fax: Xi an Tel: Fax: Korea Seoul Tel: Fax: Phillipines Makati City Tel: Fax: Factories U.S.A. Manitowoc Shady Grove Brazil Alphaville France Charlieu La Clayette Moulins India Calcutta Puna Italy Niella Tanaro Germany Wilhelmshaven Portugal Fânzeres China Zhangjiagang Constant improvement and engineering progress make it necessary that we reserve the right to make specification, equipment and price changes without notice. Illustrations shown may include optional equipment and accessories, and may not include all standard equipment M Printed in USA Form No. PG Part No Manitowoc Crane Group 2007

15 dimensions Weights & Dimensions 37.8' (11530) 43.0' (13120) 12.8' (3890) 5 * 13.0' (3970) (16.00) 25 o 27 o 6.4' (1940) 6.4' (1955) 4.0' (1232) 5.4' (1650) 8.0' (2450) 5.4' (1650) 4.4' (1350) 1.5' (460) *Travel Height 12.9' (3 930) Tires 13.1' (3 993) 16.00/20.5 Tires 35.3' (10750) 41.6' (12690) 17.9' (5469) 27.3' (8320) 9.4' (2851) (+) 13.1' (4000) 16.4' (5000) 19.7' (6000) 23.0' (7000) 13.1' (R3990) 17.0' (5195) 27.4' (8344) 10.3' (3149) (+) Width 9.0' (2 750) 14.00/16.00 Tires 9.8' (2 980) 20.5 Tires Basic Weights - lb. (kg.) Mercedes power, 14.00R25 tires, 8x6x8 drive/steer, 2nd oil cooler, outrigger floats installed, 7,716 lb. (3.5 t) bolted counterweight 47,503 (21547) 47,008 (21323) 94,511 (42870) Additions: 16.00R25 tires plus decking 584 (265) 584 (265) 1168 (530) 20.5R25 tires plus decking 955 (433) 955 (433) 1,910 (866) 14.00R25 spare tire with bracket -395 (-179) 968 (439) 573 (260) 16.00R25 spare tire with bracket -489 (-222) 1,195 (542) 705 (320) 20.5R25 spare tire with bracket -560 (-254) 1,358 (616) 798 (362) 8X8X8 drive/steer 575 (261) 152 (69) 728 (330) Electric driveline retarder -60 (-27) 633 (287) 573 (260) Brackets for swingaway 218 (99) -20 (-9) 198 (90) Hose reel for luffing swingaway 747 (339) -362 (-164) 386 (175) ft. (10-17 m) swingaway 3,545 (1608) -668 (-303) 2,877 (1305) Auxiliary boom nose 304 (138) -172 (-78) 132 (60) Auxiliary hoist -340 (-154) 990 (449) 650 (295) Removals: Axles 1 & 2 Axles 2 & 3 Total Outrigger floats (front and rear) -128 (-58) -137 (-62) -265 (-120)

16 trailing boom proposal Trailing Boom Weights ' (20208) 27.9' (8503) 10.5' (3187) 5.4' (1650) 8.0' (2450) 5.4' (1650) 13.2' (4023) 4.5' (1372) Basic Weights - lb. (kg.) Axles 1 & 2 Axles 3 & 4 Dolly Total Mercedes power, tires, 8x6x8 drive/steer,outrigger pads stowed, auxiliary hoist, 56 ft. hydraulic luffing swingaway stowed, additional oil cooler, 7,716 lb. (3500 kg.) counterweight slab bolted to superstructure and 6,000 lb. boom dolly. 13 tons of extend boom boost with boom telescoped 12.2 ft. Additions: 38,736 (17571) 38,601 (17510) 29,059 (13181) 106,397 (48262) 14.00R25 tires -584 (-265) -584 (-265) ,168 (-530) 20.5R25 tires 370 (168) 370 (168) (336) 8x8x8 drive/steer 575 (261) 152 (69) (330) Remove: Hydraulic hose reel 31 (14) 9 (4) -428 (-194) -387 (-175) Brackets for swingaway -44 (-20) -13 (-6) -139 (-63) -197 (-90) ft. (10-17 m) swingaway -509 (-231) -159 (-72) (-1002) (-1305) Front and rear outrigger floats -130 (-59) -135 (-61) (-120)

17 counterweight In Place of Counterweight or Auxiliary Hoist Bolted Stackable (1108) Stackable 4 Baseplate (2730) 5.3 (1602) Counterweight Configuration lb.(kg.) 9000 (4100) X X ,300 7,700 4,850 9,700 4,850 (600) (3500) (2200) (4400) (2200) 13,800 (6300) X X X 18,700 (8500) X X X X 23,500 (10700) X X X X 28,400 (12900) X X X X X 33,200 (15100) X X 2X X 38,100 (17300) X X X 2X X 42,900 (19500) X X 2X 2X X 47,800 (21700) X X X 3X X 52,600 (23900) X X 2X 3X X 57,500 (26100) X X 3X 3X X

18 37.1 ft working range 8 37'-171' Main Boom o ft ft ft ft ft ft Height from the ground in feet ft 76.3 ft 62.8 ft ft Operating radius in feet from axis of rotation

19 load charts ft. ( m) 57,500 lbs. ( kg) 100% 23' spread 360 Pounds x 1000 Feet * * Over the rear with special equipment ft. ( m) 52,600 lbs. ( kg) 100% 23' spread 360 Pounds x 1000 Feet

20 load charts ft. ( m) 42,900 lbs. ( kg) 100% 23' spread 360 Pounds x 1000 Feet ft. ( m) 28,400 lbs. ( kg) 100% 23' spread 360 Pounds x 1000 Feet

21 load charts ft. ( m) 18,700 lbs. (8 482 kg) 100% 23' spread 360 Pounds x Feet ft. ( m) 9,000 lbs. (4 082 kg) 100% 23' spread 360 Pounds x 1000 Feet

22 working range ' Main Boom with Hydraulic Luffing 32.8 ft. and 55.8 ft. Swingaway o ft 0 o o ft ft 160 Height from the ground in feet Operating radius in feet from axis of rotation

23 170.6 ft working range 171' Main Boom with Hydraulic Luffing, 55.8 ft. Swingaway and 2 x 16 ft. Inserts 0 o o ft o Height from the ground in feet Boom and extension length in feet Operating radius in feet from axis of rotation

24 load charts ft. (52 m) ft ( m) Hydraulic Luffing Stationary 57,500 lbs. ( kg) 100% 23' spread 360 Pounds x Radius

25 load charts 171 ft. (52 m) ft ( m) Hydraulic Luffing Loads Luffing 57,500 lbs. ( kg) 100% 23' spread 360 Pounds x Radius

26 load charts ft. (52 m) ft ( m) Hydraulic Luffing Stationary 52,600 lbs. ( kg) 100% 23' spread 360 Pounds x Radius

27 load charts 171 ft. (52 m) ft ( m) Hydraulic Luffing Loads Luffing 52,600 lbs. ( kg) 100% 23' spread Pounds x Radius

28 load charts ft. (52 m) ft ( m) Hydraulic Luffing Stationary 42,900 lbs. ( kg) 100% 23' spread 360 Pounds x Radius

29 load charts 171 ft. (52 m) ft ( m) Hydraulic Luffing Loads Luffing 42,900 lbs. ( kg) 100% 23' spread Pounds x Radius

30 working range 171' Main Boom with Manual Offset 32.8 ft. and 55.8 ft. Swingaway o ft 0 o o ft ft 160 Height from the ground in feet Operating radius in feet from axis of rotation

31 170.6 ft working range 171' Main Boom with Manual Offset 55.8 ft. Swingaway and 2 x 16 ft. Inserts 0 o o ft o Height from the ground in feet Boom and extension length in feet Operating radius in feet from axis of rotation

32 load charts ft. (52 m) ft ( m) Manual Offset 57,500 lbs. ( kg) 100% 23' spread 360 Pounds x Radius

33 load charts 171 ft. (52 m) ft ( m) Manual Offset 52,600 lbs. ( kg) 100% 23' spread Pounds x Radius

34 load charts ft. (52 m) ft ( m) Manual Offset 42,900 lbs. ( kg) 100% 23' spread 360 Pounds x Radius

35 notes 25

36 notes 26

37 notes 27

38 Regional Headquarters Americas Manitowoc, Wisconsin, USA Tel: Fax: Shady Grove, Pennsylvania, USA Tel: Fax: Europe, Middle East, Africa Ecully, France Tel: Fax: Asia Pacific Shanghai, China Tel: Fax: Singapore Tel: Fax: Regional Offices Americas Brazil Alphaville Tel: Fax: Mexico Monterrey Tel: Fax: Europe, Middle East, Africa Algiers Hydra Tel: Fax: Czeck Republic Netvorice Tel: Fax: France Baudemont Tel: Fax: Cergy Tel: Fax: Decines Tel: Fax: Germany Langenfeld Tel: Fax: Hungary Budapest Tel: Fax: Italy Parabiago Tel: Fax: Netherlands Breda Tel: Fax: Poland Warsaw Tel: Fax: Portugal Alfena Tel: Fax: Lisbon Tel: Fax: Russia Moscow Tel: Fax: U.A.E. Dubai Tel: Fax: U. K. Middlesex Tel: Fax: Sunderland Tel: Fax: Asia Pacific Australia Melbourne Tel: Fax: Sydney Tel: Fax: China Beijing Tel: Fax: Xi an Tel: Fax: Korea Seoul Tel: Fax: Phillipines Makati City Tel: Fax: Factories U.S.A. Manitowoc Shady Grove Brazil Alphaville France Charlieu La Clayette Moulins India Calcutta Puna Italy Niella Tanaro Germany Wilhelmshaven Portugal Fânzeres China Zhangjiagang Constant improvement and engineering progress make it necessary that we reserve the right to make specification, equipment and price changes without notice. Illustrations shown may include optional equipment and accessories, and may not include all standard equipment M Printed in USA Form No. PG Part No Manitowoc Crane Group 2007