Replacement Parts. Rear Load Roll-in Dairy Merchandiser LDRL LDRL WALK-IN COOLER
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1 Replacement Parts LDRL WALK-IN COOLER Rear Load Roll-in Dairy Merchandiser Production began October 1, LDRL8 Med-Temp 8 Rear Load Roll-in Dairy Merchandiser LDRL12 Med-Temp 12 Rear Load Roll-in Dairy Merchandiser LDRL Issue date: AUGUST 1998 Replaces issue: Part number: Revision: Tyler Refrigeration Corporation Niles, MI Parts information subject to change without notice Printed in U.S.A.
2 LDRL CONTENTS Page Structural Components Top Shelf Assemblies S1 Top Shelf Components S2 Canopy Assemblies Standard Canopy S3 Optional Short Canopies S4, S5 Front Panel Assemblies with Cladding S6 - S8 Patch Ends, Partitions and Dividers Solid Patch Ends S9, S10 Partition S11 Electrical System Components Wiring Harnesses Wiring and Components - LDRL E1 Fan Systems Top Shelf Fan Panel E2 Bottom Front Fan Panel E3 Top Light Assemblies E4 Refrigeration System Components Coil Assemblies R1 Optional Hot Gas Defrost System R2 Optional Case Accessories Hanging Uprights A1, A2 Shelf Assemblies A3 - A4 Base Shelf Cart, Egg Cart and Milk Dolly A5 Shelf Divider, Shelf End Stop and Thermometers A6 Page a
3 STRUCTURAL COMPONENTS TOP SHELF ASSEMBLIES - LDFL 8 and 12 Merchandiser * Top Shelf Bench Assy Electrical Raceway * Top Shelf Bench Assy Electrical Raceway Lower Rear Close-off Screw Lower Rear Close-off Electrical Raceway Plate Lower Fan Panel Support Electrical Raceway Cover Lower Fan Panel Support Electrical Raceway Cover Drain Raceway Air Intake Grille, RH Drain Raceway Air Intake Grille Trim, 2 3/ Screw Air Intake Grille Trim, Curtain Track Air Intake Grille Curtain Track Top Shelf & Cooler Joint Trim Screw Top Shelf & Cooler Joint Trim * Rear Curtain Assy Rivet * Rear Curtain Assy Fan Panel Close-off Retainer Curtain Carrier Fan Panel Close-off Retainer Curtain, White Upper Rear Close-off Opt. Curtain, Black Upper Rear Close-off Drain Raceway Cover Fan Panel Close-off Drain Raceway Cover Cover Assy Screw Fan Panel Close-off Page S1 Cover Assy.
4 STRUCTURAL COMPONENTS - (CONT D) TOP SHELF COMPONENTS - LDRL 8 and 12 Merchandiser Rivet Front Cladding, Ptd Front Cladding, Ptd Front Cladding End Trim Opt. Front Cladding End Trim, Short Canopy Screw (per trim) Air Restrictor Air Restrictor Air Grid Heater Wire Heater Wire Heater Wire Enclosure Heater Wire Enclosure Lwr.Grid & Lt. Chan. Assy Lwr. Grid & Lt. Chan. Assy Air Grid Support Bracket Air Grid Support Bracket Upper Center Tray Assy Upper Center Tray Assy Screw Rivet Screw Screw Screw Screw Tray Support Tray Support Upper End Trim Assy Grid Retainer Screw Air Baffle Nut Lockwasher Bolt Washer End Spacer Page S2
5 STRUCTURAL COMPONENTS - (CONT D) CANOPY ASSEMBLIES - LDRL Standard Canopy with T-8 Lighting 8 and 12 Merchandiser Close-off Panel Assy Close-off Panel Assy Screw Light Channel Joint Trim Hood Joint Trim Lower Close-off Screw Top Cover Top Cover Screw Hood Backer Hood Hood Nut Lockwasher Ballast, 4-Lamp Ballast, 3-Lamp Light Switch Light Channel Light Channel Screw Lampholder Lamp Screw Page S3
6 STRUCTURAL COMPONENTS - (CONT D) CANOPY ASSEMBLIES - LDRL Optional Short Canopy with T-8 Lighting 8 and 12 Merchandiser * Hood Assy. * Hood Assy Hood Ext. Weld Assy Hood Ext. Weld Assy Screw Joint Trim Hood Canopy Backer Front Hood Front Hood * Front Light Channel Assy. * Front Light Channel Assy Switch Nut Lockwasher Ballast, T-8 4-Lamp Ballast, T-8 3-Lamp Nut Clip Nut Harness Screw Light Channel Light Channel Lampholder Lamp, T Screw Screw Joint Trim Page S4
7 STRUCTURAL COMPONENTS - (CONT D) CANOPY ASSEMBLIES - LDRL Optional Short Canopy with 800MA Lighting * Hood Assy. * Hood Assy Hood Ext. Weld Assy Hood Ext. Weld Assy Screw Top Front Cladding Top Front Cladding Joint Trim Ballast, 800MA 2-Lamp Screw Lockwasher Screw Hood Canopy Backer Front Hood Front Hood * Front Light Channel Assy. * Front Light Channel Assy Switch Nut Clip Nut Harness 8 and 12 Merchandiser Page S Screw Light Channel Light Channel Lampholder, Telescoping Lampholder, Stationary Lamp, 800MA Lamp, 800MA Screw Joint Trim * Top Light Channel Assy. * Top Light Channel Assy Light Channel Support Light Channel Support Light Channel Light Channel Ballast, 800MA 1-Lamp Ballast, 800MA 2-Lamp Switch Lampholder, Telescoping Lampholder, Stationary Lamp, 800MA Lamp, 800MA 72
8 STRUCTURAL COMPONENTS - (CONT D) FRONT PANEL ASSEMBLIES AND CLADDING - LDRL 8 and 12 Merchandiser Bumper Retainer Color Band, Ptd Color Band, Ptd Color Band Backer, Ptd Bumper Backer Bumper End Trim Bumper Lower Front Cladding, MB SS Lower Front Cladding, MB SS Screw Rivet + See pages S7 and S8 for parts breakdown per color Harness Support Assy Harness Support Assy Fan Harness Fan Harness Holder Plug Harness Support Harness Support Rivet Front Frame Assy Front Frame Assy LH End Close-off Assy RH End Close-off Assy Rivet Page S6
9 STRUCTURAL COMPONENTS - (CONT D) LDRL - 8 Bumper Retainer [Item 1] W/O Partition W/ Partition ( ): ( ): Part No. Color Part No Pearly Gates White Bone White Misty Gray Pearl Oatmeal Soft Sand Chromium Cool Gray Oyster Black Steel Gray Chocolate Mocha Stone Bumper Backer [Item 4] Part No. Color White Bone White Misty Gray Pearl Oatmeal Pearly Gates Soft Sand Chromium Cool Gray Oyster Black Steel Gray Chocolate Mocha Stone Bumper [Item 6] W/O Partition W/ Partition ( ): ( ): Part No. Color Part No White Pearly Gates Bone White Misty Gray Pearl Oatmeal Soft Sand Chromium Cool Gray Oyster Black Steel Gray Chocolate Mocha Stone Page S7 Bumper End Trim [Item 5] Part No. Color White Bone White Misty Gray Pearl Oatmeal Soft Sand Chromium Cool Gray Oyster Black Steel Gray Pearly Gates Chocolate Mocha Stone RH Pusher Brkt LH Pusher Brkt Screw
10 STRUCTURAL COMPONENTS - (CONT D) LDRL - 12 Bumper Retainer [Item 1] W/O Partition W/ Partition ( ): ( ): Part No. Color Part No Pearly Gates White Bone White Misty Gray Pearl Oatmeal Soft Sand Chromium Cool Gray Oyster Black Steel Gray Chocolate Mocha Stone Bumper Backer [Item 4] Part No. Color White Bone White Misty Gray Pearl Oatmeal Pearly Gates Soft Sand Chromium Cool Gray Oyster Black Steel Gray Chocolate Mocha Stone Bumper [Item 6] W/O Partition W/ Partition ( ): ( ): Part No. Color Part No White Pearly Gates Bone White Misty Gray Pearl Oatmeal Soft Sand Chromium Cool Gray Oyster Black Steel Gray Chocolate Mocha Stone Page S8 Bumper End Trim [Item 5] Part No. Color White Bone White Misty Gray Pearl Oatmeal Soft Sand Chromium Cool Gray Oyster Black Steel Gray Pearly Gates Chocolate Mocha Stone RH Pusher Brkt LH Pusher Brkt Screw
11 STRUCTURAL COMPONENTS - (CONT D) PATCH ENDS, PARTITIONS AND DIVIDERS - LDRL Solid Patch Ends, Standard Hood Boxed * LH Contoured Box End Assy., Ptd. w/mb SS Liner * RH Contoured Box End Assy., Ptd. w/mb SS Liner LH Contoured Box End Bench Assy RH Contoured Box End Bench Assy LH Cont. Box End Panel, Ptd RH Cont. Box End Panel, Ptd LH Cont. Box Liner, MB SS RH Cont. Box Liner, MB SS Screw Nut, 3/ Lockwasher, 3/ Washer, 3/ Machine Screw, 3/ Outside Cooler & End Joint Trim Plug Button, 5/ Nut, 1/ Plug Button, 1 3/ Washer, 1/ Lockwasher, 1/ End Spacer Inside Cooler & End Joint Trim Screw A/R Sponge Rubber, 1/ A/R Ethofoam Gasket Upper Panel End Trim Front Cladding End Trim Screw Htr. Wire Enclosure End Trim LH Hood End Close-off RH Hood End Close-off Front Grid End Trim Rear Grid End Trim Screw Floor Angle Page S9
12 STRUCTURAL COMPONENTS - (CONT D) PATCH ENDS, PARTITIONS AND DIVIDERS - LDRL Solid Patch Ends, Short Hood Boxed * RH Box End Assy., Ptd. w/mb SS Liner (Short Hd.) * LH Box End Assy., Ptd. w/mb SS Liner (Short Hd.) * RH Box End Assy., Ptd. w/brt SS Liner (Short Hd.) * LH Box End Assy., Ptd. w/brt SS Liner (Short Hd.) * RH Box End Assy., BRT SS w/brt SS Liner (Short Hd.) * LH Box End Assy., BRT SS w/brt SS Liner (Short Hd.) * RH Box End Assy., BRT SS w/mb SS Liner (Short Hd.) * LH Box End Assy., BRT SS w/mb SS Liner (Short Hd.) RH Box End Bench Assy., Ptd. w/mb SS Liner LH Box End Bench Assy., Ptd. w/mb SS Liner RH Box End Bench Assy., Ptd. w/brt SS Liner LH Box End Bench Assy., Ptd. w/brt SS Liner RH Box End Bench Assy., BRT SS w/brt SS Liner LH Box End Bench Assy., BRT SS w/brt SS Liner RH Box End Bench Assy., BRT SS w/mb SS Liner LH Box End Bench Assy., BRT SS w/mb SS Liner RH End Panel, Ptd LH End Panel, Ptd RH End Panel, BRT SS LH End Panel, BRT SS RH End Liner, MB SS LH End Liner, MB SS RH End Liner, BRT SS LH End Liner, BRT SS Nut, 3/ Lockwasher, Washer, 3/ Machine Screw, 3/ Plug Button Screw OUT Cooler & End Joint Trim Plug Button Nut, 1/ Plug Button, 1 3/ Machine Screw, 1/ Washer, 1/ Lockwasher, 1/ End Spacer INS Cooler & End Joint Trim Screw A/R Sponge Rubber, 1/ A/R Ethofoam Gasket Foam Spline Fastener Front Cladding Joint Trim Light Channel Joint Trim Htr. Wire Enclosure End Trim Front Grid End Trim Rear Grid End Trim LH Canopy Close-off, Ptd LH Canopy Close-off, BRT SS LH Canopy Close-off, MB SS RH Canopy Close-off, Ptd RH Canopy Close-off, BRT SS RH Canopy Close-off, MB SS Screw Screw Floor Angle Page S10
13 STRUCTURAL COMPONENTS - (CONT D) PATCH ENDS, PARTITIONS AND DIVIDERS - LDRL Partition, 13 Front * Partition Assy., 13 Front Rivet Front Trim Rail Rivet (2 per side of rail) Trim Post Lower Trim Rail Rivet (2 per side of rail) LH Lower Panel RH Lower Panel Plug Button, 1 3/ Rivet Partition Hold Down Bracket Screw LH Vertical Panel RH Vertical Panel Rivet (8 per side of rail) Vertical Trim Rail Nut, 3/ Lockwasher, 3/ Washer, 3/ Machine Screw, 3/ Lockwasher, 1/ Washer, 1/ Machine Bolt, 1/ Frame Assy Nut, 1/ Screw Top Front Joint Trim Front Grid Joint Trim Htr. Wire Enclosure Joint Trim Screw Page S11
14 ELECTRICAL SYSTEM COMPONENTS WIRING HARNESSES - LDRL Wiring and Components 8 and 12 Merchandiser Input Harness, 115V Light Harness Light Harness Light Harness Light Harness Anti-Sweat Harness Heater Wire Heater Wire Light Harness Light Harness Evaporator Fan Harness Evaporator Fan Harness * Opt. Thermostat Wired to Solenoid Assy Opt. Solenoid Harness Opt. Harness Control Lead Opt. Solenoid Valve Opt. Thermostat Opt. Harness Front Fan Support Harness Front Fan Motor Harness Page E1
15 ELECTRICAL SYSTEM COMPONENTS - (CONT D) FAN SYSTEMS - LDRL Top Shelf Fan Panel 8 and 12 Merchandiser * Fan Panel Assy. * Fan Panel Assy. * Fan Motor & Bracket Assy Bracket Screw (1 per bracket) Fan Blade, B Opt. ECM Fan Blade, B Plug Cover Bracket Screw (1 per bracket) Fan Harness Fan Harness Fan Motor, 9W Opt. ECM Fan Motor, 12W Strain Relief Screw (1 per bracket) Upper Fan Panel Close-off LH LWR Fan Panel Close-off RH LWR Fan Panel Close-off Screw (2 per upper & 8 per lower close-off) Fan Panel Fan Panel Page E2
16 ELECTRICAL SYSTEM COMPONENTS - (CONT D) FAN SYSTEMS - LDRL Bottom Front Fan Panel 8 and 12 Merchandiser Fan Harness Harness & Plug Cover Screw (2 per cover) Lockwasher (1 per harness) Nut (1 per harness) * Fan Motor Assy. * Opt. ES Fan Motor Assy Fan Motor Bracket (3 per motor) Screw (1 per bracket) Fan Blade, Fan Motor, 5W Opt. ES Fan Motor, 12W Strain Relief (1 per harness) Fan Panel Front Duct Screw (4 per duct) Raceway Assy Raceway Assy Raceway Cover Raceway Cover Screw Screw (1 per bracket) Screw (1 per harness) Lockwasher (1 per harness) Rear Fan Guard Screw (4 per guard) Page E3
17 ELECTRICAL SYSTEM COMPONENTS - (CONT D) TOP LIGHT ASSEMBLIES - LDRL 8 and 12 Merchandiser Light Channel Support Light Channel Support Screw * Top Light Channel Assy. * Top Light Channel Assy Harness Insulated Flag Connector Nut Lockwasher Washer Light Channel Light Channel Ballast, 2-Lamp Ballast, 3-Lamp Opt. HO Clear Lampshield, 96 w/o Caps Opt. T-8 Amber Lampshield, 48 w/caps Switch Screw Lamp, T Lampholder Cap (for P/N ) Lampholder Page E4
18 REFRIGERATION SYSTEM COMPONENTS COIL ASSEMBLIES - LDRL 8 and 12 Merchandiser Rivet Coil Drain Pan Assy Coil Drain Pan Assy Screw Drain Shield Heat Exchanger & External Equalizer Assy Heat Exchanger & External Equalizer Assy LH Coil End Close-off RH Coil End Close-off Tray Support Tray Support Screw Coil & Drain Pan Close-off Coil & Drain Pan Close-off Screw Top Shelf Foam Assy Top Shelf Foam Assy Front Air Deflector Screw Fan Panel Close-off Holddown Fan Panel Close-off Holddown Screw Gusset Extension Front Support Gusset Coil & Fitting Assy Coil & Fitting Assy Hose Clamp Hose Drain Tube Assy. Page R1
19 REFRIGERATION SYSTEM COMPONENTS - (CONT D) OPTIONAL HOT GAS DEFROST SYSTEM - LDRL 8 and 12 Merchandiser Gas Coil & Fitting Assy Gas Coil & Fitting Assy Distributor Tube (to check valve) Check Valve, 1/ Manifold Assy External Equalizer & Heat Exchanger Assy External Equalizer & Heat Exchanger Assy Gas Heat Exchanger Assy Gas Heat Exchanger Assy Schrader Valve Gas Distributor & Lines Assy Liquid Line Assy LH Gas End Coil Close-off * Gas Def. Fan Control Assy Klixon Thermostat, 50/ Fan Control Jumper * Gas Term. Klixon Assy Klixon Thermostat, 55/40 Page R2
20 OPTIONAL CASE ACCESSORIES HANGING UPRIGHTS - LDRL 17 Hanging Uprights * RH Hanging Upright Assy. * LH Hanging Upright Assy RH Shelf Upright Weld Assy LH Shelf Upright Weld Assy Screw RH Upright Close-off LH Upright Close-off Harness Strain Relief Machine Bolt Nut Lockwasher Machine Bolt 27 Hanging Uprights * RH Hanging Upright Assy. * LH Hanging Upright Assy RH Shelf Upright Weld Assy LH Shelf Upright Weld Assy Screw RH Upright Close-off LH Upright Close-off Machine Bolt Lockwasher Nut Lockwasher Machine Bolt Page A1
21 OPTIONAL CASE ACCESSORIES - (CONT D) HANGING UPRIGHTS - LDRL 49 Hanging Uprights Full Length Hanging Uprights w/ Base * RH Hanging Upright Assy. * LH Hanging Upright Assy RH Shelf Upright Weld Assy LH Shelf Upright Weld Assy Screw RH Upright Close-off LH Upright Close-off Strain Relief Harness Machine Bolt Lockwasher Nut Lockwasher Machine Bolt * Opt. 48 Base w/ Full Length Hanging Upright Assy Base Shelf Assy Base Shelf Base Shelf Support Rivet LH Full Length Hanging Upright Assy LH Shelf Upright Weld Assy LH Upright Close-off Harness Strain Relief RH Full Length Hanging Upright Assy RH Shelf Upright Weld Assy RH Upright Close-off Screw Machine Screw Washer Nut Page A2
22 OPTIONAL CASE ACCESSORIES - (CONT D) SHELF ASSEMBLIES - LDRL Optional 48 Wide Shelves w/o Lights * x 48 Shelf Assy., Ptd. * x 48 Shelf Assy., MB SS * x 48 Shelf Assy., Ptd. * x 48 Shelf Assy., MB SS * x 48 Shelf Assy., Ptd. * x 48 Shelf Assy., MB SS Rivet Rivet (22 MB SS shelf only) Narrow Card Molding, 48 * x 48 Shelf Bench Assy., Ptd. * x 48 Shelf Bench Assy., MB SS * x 48 Shelf Bench Assy., Ptd. * x 48 Shelf Bench Assy., MB SS * x 48 Shelf Bench Assy., Ptd. * x 48 Shelf Bench Assy., MB SS x 48 Shelf, Ptd x 48 Shelf, MB SS x 48 Shelf, Ptd x 48 Shelf, MB SS x 48 Shelf, Ptd x 48 Shelf, MB SS RH Shelf Bracket, 18 Ptd LH Shelf Bracket, 18 Ptd RH Shelf Bracket, 20 Ptd LH Shelf Bracket, 20 Ptd RH Shelf Bracket, 22 Ptd LH Shelf Bracket, 22 Ptd Spacer (exc. MB SS shelves) Card Molding Joint Trim Page A3
23 OPTIONAL CASE ACCESSORIES - (CONT D) SHELF ASSEMBLIES - LDRL Optional 48 Wide Shelves w/ T-8 Lights * Lighted Shelf Assy., Ptd. * Lighted Shelf Assy., Ptd Rivet Narrow Card Molding, x 48 Shelf, Ptd x 48 Shelf, Ptd Clamp Screw RH Shelf Bracket, 20 Ptd LH Shelf Bracket, 20 Ptd RH Shelf Bracket, 22 Ptd LH Shelf Bracket, 22 Ptd Screw Lamp Lampshield Cap Screw Light Channel Assy., Ptd Shelf Harness Lampholder w/ 12 Lead T-8 Ballast, 2-Lamp Spacer Card Molding Joint Trim Page A4
24 OPTIONAL CASE ACCESSORIES - (CONT D) BASE SHELF CART, EGG CART AND MILK DOLLY Optional Stainless Steel Base Shelf Cart * Base Shelf Cart Assy. w/ 6 Wheels * Base Shelf Cart Assy. w/ 3 Wheels LH Cart Upright Weld Assy Base Shelf Rivet Screw Bottom Support Spreader Plate Rear Base Close-off Screw Screw Caster w/ Threaded Stem Caster w/ Threaded Stem Washer Lockwasher Nut Rivet Upright Close-off RH Cart Upright Weld Assy Rear Cross Support Screw Optional Egg Cart with Shelves * Egg Cart Assy Base Assy #7 x 1/2 Tappit Screw #8 Lockwasher Shelf Bracket Assy Outer Support Plate RH Bracket LH Bracket Front Shelf Assy Shelf Weld Assy Basket Back Stop #7 x 1/2 Tappit Screw Optional Two-Stack Milk Dolly * Two-Stack Milk Dolly Assy Frame Weld Assy Upper Panel Caster Washer, 1/ Lockwasher, 1/ Nut, 1/2-13 Page A5
25 OPTIONAL CASE ACCESSORIES - (CONT D) SHELF DIVIDER, SHELF END STOP AND THERMOMETERS Wire Shelf Divider Wire Divider, Chrome Plated Dial Thermometer Shelf End Stop for 18 Shelves * Shelf End Stop Assy Shelf End Stop Screw Nut Lockwasher 1 Dial Thermometer * Thermometer Assembly Screw Mounting Ring (furnished with thermometer) Dial Thermometer 2 Dial Thermometers * Thermometer Assembly Screw Dial Thermometer Thermometer Housing Screw Page A6 Digital Solar Thermometer * Digital Thermometer Assy., F * Digital Thermometer Assy., C Screw Digital Thermometer, F Digital Thermometer, C
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