Illustrated Parts List X-STREAM WASH. Duke Manufacturing Co.
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1 Illustrated Parts List X-STREAM WASH This manual is Copyright 2018 Duke Manufacturing Co. All rights reserved. Reproduction without written permission is prohibited. Duke is a registered trademark of the Duke Manufacturing Co. Duke Manufacturing Co N. Broadway St. Louis, MO Phone: Toll Free: Fax: IPL-ST-XS /12/2018
2 How to Determine Manufacture Date from Duke Equipment Serial Numbers All units currently manufactured in St. Louis and Sedalia, Missouri (After 2/1/2013): Month Manufactured Sequential Number Year Manufactured (Example: = Indicates the unit was manufactured in August of 2003) Units Manufactured in St. Louis, Missouri (Before 2/1/2013): 30 IF AA 0123 Unit Identification Sequential Number 10 = 5/9 20 = 6/13 & E-Series 30 = 6/18 & 3/9 90 = FBB Month of Manufacture 94 = FWM JA = January 95 = IRHU JB = February 99 = Dry Channel JC = March JD = April Year of Manufacture JE = May A = 1 JF = June B = 2 JG = July C = 3 JH = August D = 4 (Examples) JI = September E = 5 (JJ = 2000) AJ = October F = 6 (JA = 2001) AA = November G = 7 (JB = 2002) AB = December H = 8 I = 9 J = 0 6/12/ IPL-ST-XS-0017
3 TABLE OF CONTENTS K5000 TSC CONVERSIONS V/3PH...4 Figure: PL-1 K5000 TSC Conversions V/3Ph...4 Table: PL-1 K5000 TSC Conversions V/3Ph...5 K5000 TSC CONVERSIONS V/3PH...6 Figure: PL-2 K5000 TSC Conversions V/3Ph...6 Table: PL-2 K5000 TSC Conversions V/3Ph...7 WASH TANK COMPONENTS...8 Figure: PL-3 Wash Tank Components...8 Table: PL-3 Wash Tank Components...9 PUMP SHELF COMPONENTS...10 Figure: PL-4 Pump Shelf Components...10 Table: PL-4 Pump Shelf Components SANITIZE TANK COMPONENTS...12 Figure: PL-5 Sanitize Tank Components...12 Table: PL-5 Sanitize Tank Components...13 FAUCETS...14 Figure: PL-6 Faucets...14 Table: PL-6 Faucets...14 ELECTRICAL SCHEMATICS...15 X-Stream K1000, V/60Hz/1Ph (Units Prior to 12/1/2013)...15 X-Stream K1000, V/60Hz/1Ph (Units After 12/1/2013)...16 X-Stream K1000, V/60Hz/3Ph (Units Prior to 12/1/2013)...17 X-Stream K1000, V/60Hz/3Ph (Units After 12/1/2013)...18 X-Stream K1000, V/60Hz/3Ph (Units Prior to 12/1/2013)...19 X-Stream K1000, V/60Hz/3Ph (Units After 12/1/2013)...20 X-Stream K5000, V/60Hz/3Ph (Units Prior to 11/29/ X-Stream K5000, V/60Hz/3Ph...22 X-Stream K5000, V/60Hz/3Ph (Units After 11/29/2017)...23 X-Stream K5000, V/60Hz/3Ph, W/Sanitizer (Units After 11/27/2017)...24 X-Stream K5000, V/60Hz/3Ph (Units After 3/2/2017)...25 X-Stream K5000, V/60Hz/3Ph, W/Sanitizer (Units After 11/29/2017)...26 Retrofit, X-Stream K5000, V/60Hz/3Ph (Units After 11/29/2017)...27 Retrofit, X-Stream K5000, V/60Hz/3Ph (Units After 11/29/2017)...28 IPL-ST-XS /12/2018
4 K5000 TSC CONVERSIONS V/3PH Figure: PL-1 K5000 TSC Conversions V/3Ph 6/12/ IPL-ST-XS-0017
5 K5000 TSC CONVERSIONS V/3PH ITEM PART NUMBER DESCRIPTION CONVERSION KITS W/Heated Sani Sink SWITCH, SEALED CARLING ASSEMBLY, TOUCH SCREEN MOUNT, CONTROL K K5000 TOUCHSCREEN OVERLAY ASSEMBLY, CONTROL MODULE TSC K5000, TSC, V/3PH, PANEL SUBASSY K5000, TSC, V/3PH, PANEL SUB-SSY, W/HTD SANI SINK SPACER 5/16" OD, 5/16" LENGTH CONNECTOR,USB PANEL MOUNT UPMA5-075M/CA USB-A NCNR FAN, MUFFIN 29CFM 230V SCREW, 8-32 X 1-3/4 PPHMS SS CAP, USB SCREW,10-24X1/2" TR PH SS MACHINE PCB,12V PWR 3A 208/230V SPACER, NUT.375" SUPPORT, LOCK-IN PC IO BOARD NUT, 4-40 NYLON LOCKNUT SPACER,TUBE NYLON.25 OD X.125 ID X.375 H BUZZER,ULTRA SOUND CONTINUOUS TONE TRIAC DRIVE PCB SCREW, 8-32X1/2 THRUSS PHILLI S/S ASSEMBLY, DRIVE MOTOR 3HP V W/PROGRAM CONTACTOR,TOR 240V 50/60HZ LUG, GROUND ILSCO TA SCREW, 8-32 X 3/4" LONG BLOCK, TERMINAL 4 POLE 1 1 NS GASKET, CONTROLLER DOOR EPDM 4-1/2 ft 4-1/2 ft NS LANYARD, CONTROL PANEL 2 2 NS CIRCUIT BREAKER, K NS ELC0099 LOW V HARNESS 1 1 NS ELC0101 DC PWR & CAN 1 1 NS ELC0103 JUMPER LINE LOADS 1 1 NS ELC0104 AC HARNESS 1 1 NS ELC0107 AC HARNESS 2 1 NS ELC0109 VFD HARNESS 1 1 NS ELC0114 VFD TO PUMP 1 1 NS ELC0115 VFD W SANI HARN 1 NS ELC0117 SANI CONTACTOR JUMPER LOADS 1 NS ELC0154 GROUND HARNESS, K NS ELC0177 RETROFIT JUMPER 1 1 NS = Not Shown Table: PL-1 K5000 TSC Conversions V/3Ph IPL-ST-XS /12/2018
6 K5000 TSC CONVERSIONS V/3PH Figure: PL-2 K5000 TSC Conversions V/3Ph 6/12/ IPL-ST-XS-0017
7 K5000 TSC CONVERSIONS V/3PH ITEM PART NUMBER DESCRIPTION CONVERSION KITS W/Heated Sani Sink SWITCH,SEALED CARLING ASSEMBLY, TOUCH SCREEN MOUNT, CONTROL K K5000 TOUCHSCREEN OVERLAY ASSEMBLY, CONTROL MODULE TSC K5000, TSC, V/3PH, PANEL SUBASSY K5000, TSC, V/3PH, PANEL SUBASSY, W/HTD SANI SINK SPACER 5/16" OD, 5/16" LENGTH, FOR NUMBER 10 SCREW CONNECTOR,USB PANEL MOUNT UPMA5-075M/CA USB-A NCNR FAN,MUFFIN 29CFM 230V SCREW, 8-32 X 1-3/4 PPHMS SS CAP, USB SCREW,10-24X1/2"TR PH SS MACHINE PCB,12V PWR 3A 208/230V SPACER,NUT.375" * (SUBWAY OVEN) SUPPORT,LOCK-IN PC IO BOARD, BROILER NUT, 4-40 NYLON LOCKNUT SPACER, TUBE NYLON.25 OD X.125 ID X H BUZZER,ULTRA SOUND CONT T TRIAC DRIVE PCB SCREW, 8-32X1/2 THRUSS PHILLI S/S ASSEMBLY, DRIVE MOTOR.3HP V W/PROG CONTACTOR,TOR 240V 50/60H LUG,GROUND ILSCO TA SCREW, 8-32 THREAD SIZE, 3/4" LONG BLOCK,TERMINAL 4 POLE 1 1 NS GASKET,CONTROLLER DOOR EPDM 4-1/2 ft 4-1/2 ft NS LANYARD,CONTROL PANEL 2 2 NS CIRCUIT BREAKER, K NS ELC0099 LOW V HARNESS 1 1 NS ELC0101 DC PWR & CAN 1 1 NS ELC VFD HARNESS 1 1 NS ELC0103 JUMPER LINE LOADS 1 1 NS ELC0107 AC HARNESS 2 1 NS ELC0114 VFD TO PUMP 1 1 NS ELC0115 VFD W SANI HARN 1 NS ELC0117 SANI CONTACTOR JMPR LOADS 1 NS ELC0154 GROUND HARNESS, K NS ELC AC HARNESS 1 1 NS ELC XFMR HARNESS 1 1 NS WLC RETROFIT JUMPER 1 1 NS TRANSFORMAER, 0.75 KVA 1 1 NS = Not Shown Table: PL-2 K5000 TSC Conversions V/3Ph IPL-ST-XS /12/2018
8 WASH TANK COMPONENTS K5000 Control Box K1000 Control Box K5000 Control Center WARNING WARNING Figure: PL-3 Wash Tank Components 6/12/ IPL-ST-XS-0017
9 WASH TANK COMPONENTS ITEM PART NUMBER DESCRIPTION QTY MYLAR, K FUSE (All Control boxes, but only in circuit for optional soap dispenser) INVERTER DRIVE (K5000) RELAY, SS, 40A (K1000/K /240, 5kw & 7.5kw Elements) RELAY, SS, 25A (K1000/K /240/480, 2.5kw Element) 1 Not Shown KIT, K5000 to K1000 RETROFIT, V 1 Not Shown KIT, K5000 to K1000 RETROFIT, V, 3 PHASE ASY, K1000 PANEL BOX COVER & MYLAR (Duke) ASY, K1000 PANEL BOX COVER & MYLAR (Chanpion) ASSEMBLY, CONTROL, K1000 with PROGRAM CONTACTOR (K1000) RELAY, OVERLOAD (K1000) GASKET, DISCHARGE, 40 DURO SCREW, OVERFLOW HEAD COVER, OVERFLOW HEAD COVER, JUNCTION BOX WINGNUT CLAMP, QUICK CLAMP GASKET, QUICK CLAMP, 1-1/2" ASY, THERMOCOUPLE, WATER TEMP HEATER ASSEMBLY, 240V 2500W HEATER ASSEMBLY, 240V 5000W HEATER ASSEMBLY, 240V 7000W HEATER ASSEMBLY, 480V 2500W HEATER ASSEMBLY, 480V 5000W HEATER ASSEMBLY, 480V 7000W THERMOSTAT, 250 F SETPOINT CONTACTOR, 50AMP POLE COUPLING, 1-1/4" 90DEG., DBL. SLIP JOINT TUBE, OVERFLOW COUPLING,1-1/4" STRAIGHT. DBL.SLIP JOINT TUBE, OVERFLOW, 1-1/4"X6.5" PUMP LINKAGE, SHORT BAR DRAIN, TWIST HANDLE LEVER PUMP, CHEMICAL, 230V, 60HZ TUBE ASSEMBLY, CHEMICAL PUMP PUMP LINKAGE PLATE, CAM PUMP LINKAGE, LONG BAR 2 Table: PL-3 Wash Tank Components IPL-ST-XS /12/2018
10 PUMP SHELF COMPONENTS Figure: PL-4 Pump Shelf Components 6/12/ IPL-ST-XS-0017
11 PUMP SHELF COMPONENTS ITEM PART NUMBER DESCRIPTION QTY CLAMP, HOSE, 2"-3", STAINLESS HOSE, RUBBER, LEFT HAND CLAMP, HOSE, 3"-4", STAINLESS PUMP ASSEMBLY, V 3PH LH HOSE, RUBBER ELBOW PUMP ASSEMBLY, V 3PH RH HOSE, RUBBER, RIGHT HAND VALVE, BALL, 1/2" ELBOW, BRASS CLAMP, HOSE, 7/16"-1", STAINLESS ELBOW, 90DEG., 3/8" PIPE ADAPTER, 1/2" NPT PIPE X 1/2" TEE, 1/2" BRASS, 1" WIDE 1 Not shown PUMP ASSEMBLY, V 3PH LH 1 Not shown PUMP ASSEMBLY, V 3PH RH 1 Table: PL-4 Pump Shelf Components IPL-ST-XS /12/2018
12 SANITIZE TANK COMPONENTS Figure: PL-5 Sanitize Tank Components 6/12/ IPL-ST-XS-0017
13 SANITIZE TANK COMPONENTS ITEM PART NUMBER DESCRIPTION QTY HEATER ASSEMBLY, 240V 2500W HEATER ASSEMBLY, 480V 2500W OVERFLOW HEAD ASSEMBLY DRAIN, WASTE, TWIST HANDLE LEVER OVERFLOW TUBE WINGNUT CLAMP, QUICK CLAMP GASKET, QUICK CLAMP, 1-1/2" THERMOSTAT, 250 F SETPOINT CONTACTOR, 50AMP 3 POLE COVER, JUNCTION BOX SWITCH, FLOAT, PUMP, CHEMICAL, ONE SHOT, SINGLE HEAD 1 Table: PL-5 Sanitize Tank Components IPL-ST-XS /12/2018
14 FAUCETS Figure: PL-6 Faucets ITEM PART NUMBER DESCRIPTION QTY FAUCET, ½" INLET FAUCET, PRE-RINSE SPLASH, ½" INLET FAUCET, ¾" INLET FAUCET, PRE-RINSE SPLASH, ¾" 1 Table: PL-6 Faucets 6/12/ IPL-ST-XS-0017
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24 COIL Sanitizer Contactor COIL CONTACTOR GRY Wash Water Temp T-couples T-cpl 4 P14 P13 Beeper T-cpl 3 P12 T-cpl 2 P11 T-cpl 1 P10 SW1 SW GRY A1 AC P1 P2 PC MA MC S1 HC SC H1 Wash T-couple Water Wash T-couple Dry Fire Variable Fq. Drive W/T3 V/T2 U/T1 T/L3 S/L2 R/L1 WHT P4 WASH PUMP 1 WASH PUMP 2 Dry Fire P16 12Vur 12V Beeper VFD Enable RX TX IO4 pcb P1 P2 P15 Hi Limit 1 Chem P1 Chem P2 Hi Limit V 12V VFD_ft3 VFD_ft2 VFD_ft1 P17 P5 P3 San Float Chem P2 Chem P1 HL 1 USB HL PWR PCB 12V WD DMC K /240V w/ Sanitizer Duke Mfg NPD-StL 11/27/17 TS ELC0106 Rev A 208 / 230V Front Cover COIL CONTACTOR CHEM. PUMP 1 External USB Cooling Fan High Limit Wash Element: (2.5K, 5K, 7.5KW) 15A 15A 15A GRY WHT Control Panel Power Switch COIL T-couples Contactor SANITIZER FLOAT SWITCH High Limit SANITIZER CHEMICAL PUMP 2 (Optional) Sanitizer Water Temp *Remove Sheath Strap & Bend Sensor Away From Heater Sanitizer Element: (2.5kW) Sw 2 Sw Stud 6/12/ IPL-ST-XS-0017
25 WD DMC K V Duke Mfg NPD-StL 3/2/17 TS ELC0133 Rev A Front Cover USB P1 P15 P17 San Float P2 VFD_ft1 12Vur RX TX VFD_ft3 VFD_ft2 P3 IO4 pcb 0-10V 12V P16 Chem P1 Chem P2 Hi Limit 2 Beeper VFD Enable P5 Hi Limit 1 12V P4 P14 SW1 T-cpl 1 T-cpl 2 T-cpl 3 T-cpl 4 P13 P12 P11 P10 SW2 Beeper Sw 1 Sw 2 External USB WHT GRY Control Panel Power Switch P1 P2 PC A1 AC S1 HC SC H1 MA MC Cooling Fan 208 / 230V PWR PCB 12V HL 2 Chem P2 Chem P1 HL 1 R/L1 S/L2 T/L3 U/T1 V/T2 W/T3 Variable Fq. Drive WHT Wash T-couple Dry Fire Wash T-couple Water COIL CONTACTOR Stud Contactor COIL WASH PUMP 1 T-couples Transformer Wash Element: (2.5K, 5K, 7.5KW) High Limit CHEM. PUMP 1 WASH PUMP 2 Dry Fire Wash Water Temp IPL-ST-XS /12/2018
26 T-couples SANITIZER FLOAT SWITCH Sanitizer Water Temp *Remove Sheath Strap & Bend Sensor Away From Heater Wash Water Temp T-couples T-cpl 4 P14 P13 Beeper T-cpl 3 P12 T-cpl 2 P11 T-cpl 1 P10 SW1 SW GRY A1 AC P1 P2 PC MA MC S1 HC SC H1 Wash T-couple Water Wash T-couple Dry Fire Variable Fq. Drive W/T3 V/T2 U/T1 T/L3 S/L2 R/L1 WHT P4 USB WASH PUMP 1 WASH PUMP 2 Dry Fire P16 12Vur 12V Beeper VFD Enable RX TX IO4 pcb P1 P2 P15 Hi Limit 1 Chem P1 Chem P2 Hi Limit V 12V VFD_ft3 VFD_ft2 VFD_ft1 P17 P5 P3 San Float HL 2 Chem P2 Chem P1 HL PWR PCB 12V 208 / 230V COIL CONTACTOR CHEM. PUMP 1 WD DMC K V w/ Sanitizer Duke Mfg NPD-StL 11/29/17 TS ELC0132 Rev A Front Cover External USB High Limit Cooling Fan Wash Element: (2.5K, 5K, 7.5KW) GRY WHT Wash Contactor COIL Control Panel Power Switch Sanitizer Contactor SANITIZER CHEMICAL PUMP 2 (Optional) COIL COIL CONTACTOR High Limit Sanitizer Element: (2.5kW) GRY Sw 2 Sw Transformer 6/12/ IPL-ST-XS-0017
27 DMC K /240V Retrofit WD Duke Mfg NPD-StL 11/29/17 ELC0245 Rev A Front Cover USB P1 P15 P17 San Float P2 VFD_ft1 12Vur RX TX VFD_ft3 VFD_ft2 P3 IO4 pcb 12V 0-10V P16 Chem P1 Chem P2 Hi Limit 2 VFD Enable Beeper P5 Hi Limit 1 12V P4 P14 SW1 T-cpl 1 T-cpl 2 T-cpl 3 T-cpl 4 P13 P12 P11 P10 SW2 Beeper Sw 1 Sw 2 External USB WHT GRY Control Panel Power Switch P1 P2 PC A1 AC S1 HC SC H1 MA MC Cooling Fan 208 / 230V PWR PCB 12V HL 2 Chem P2 Chem P1 HL 1 R/L1 S/L2 T/L3 U/T1 V/T2 W/T3 Variable Fq. Drive WHT Wash T-couple Dry Fire Wash T-couple Water 15A 15A 15A COIL CONTACTOR Stud Contactor COIL Wash Element: (2.5K, 5K, 7.5KW) High Limit CHEM. PUMP 1 WASH PUMP 1 WASH PUMP 2 Dry Fire Wash Water Temp T-couples IPL-ST-XS /12/2018
28 DMC K V Retrofit WD Duke Mfg NPD-StL 11/29/17 TS ELC0246 Rev A Front Cover USB P1 P15 P17 San Float P2 VFD_ft1 12Vur RX TX VFD_ft3 VFD_ft2 P3 IO4 pcb 12V 0-10V P16 Chem P1 Chem P2 Hi Limit 2 Beeper VFD Enable P5 Hi Limit 1 12V P4 P14 SW1 T-cpl 1 T-cpl 2 T-cpl 3 T-cpl 4 P13 P12 P11 P10 SW2 Beeper Sw 1 Sw 2 External USB WHT GRY Control Panel Power Switch P1 P2 PC A1 AC S1 HC SC H1 MA MC Cooling Fan 208 / 230V PWR PCB 12V HL 2 Chem P2 Chem P1 HL 1 R/L1 S/L2 T/L3 U/T1 V/T2 W/T3 Variable Fq. Drive WHT Wash T-couple Dry Fire Wash T-couple Water COIL CONTACTOR Contactor COIL WASH PUMP 1 T-couples Transformer Wash Element: (2.5K, 5K, 7.5KW) High Limit CHEM. PUMP 1 WASH PUMP 2 Dry Fire Wash Water Temp 6/12/ IPL-ST-XS-0017
29 NOTES IPL-ST-XS /12/2018
30 Duke Manufacturing Company 2305 N. Broadway St. Louis, MO Phone: Toll Free: Fax: /12/ IPL-ST-XS-0017
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