CAPACITIES AND SPECIFICATIONS

Transcription

1 CAPACITIES AND SPECIFICATIONS W30-40ZA [B453]; W20-30ZR [B455]; W ZC [B454] PART NO SRM 1028

2 SAFETY PRECAUTIONS MAINTENANCE AND REPAIR When lifting parts or assemblies, make sure all slings, chains, or cables are correctly fastened, and that the load being lifted is balanced. Make sure the crane, cables, and chains have the capacity to support the weight of the load. Do not lift heavy parts by hand, use a lifting mechanism. Wear safety glasses. DISCONNECT THE BATTERY CONNECTOR before doing any maintenance or repair on electric lift trucks. Disconnect the battery ground cable on internal combustion lift trucks. Always use correct blocks to prevent the unit from rolling or falling. See HOW TO PUT THE LIFT TRUCK ON BLOCKS in the Operating Manual or the Periodic Maintenance section. Keep the unit clean and the working area clean and orderly. Use the correct tools for the job. Keep the tools clean and in good condition. Always use HYSTER APPROVED parts when making repairs. Replacement parts must meet or exceed the specifications of the original equipment manufacturer. Make sure all nuts, bolts, snap rings, and other fastening devices are removed before using force to remove parts. Always fasten a DO NOT OPERATE tag to the controls of the unit when making repairs, or if the unit needs repairs. Be sure to follow the WARNING and CAUTION notes in the instructions. Gasoline, Liquid Petroleum Gas (LPG), Compressed Natural Gas (CNG), and Diesel fuel are flammable. Be sure to follow the necessary safety precautions when handling these fuels and when working on these fuel systems. Batteries generate flammable gas when they are being charged. Keep fire and sparks away from the area. Make sure the area is well ventilated. NOTE: The following symbols and words indicate safety information in this manual: WARNING Indicates a condition that can cause immediate death or injury! CAUTION Indicates a condition that can cause property damage!

3 Capacities and Specifications Table of Contents TABLE OF CONTENTS Lift and Hydraulic System Specifications... 1 Hydraulic Tank Capacity... 1 Hydraulic Oils... 2 Master Drive Unit Specifications... 2 Gear Oils... 2 Grease... 3 Tire Specifications... 3 Torque Specifications... 4 Master Drive Unit... 4 Brake... 4 Steering... 4 Mast... 4 Truck Weight... 4 Travel Speeds... 5 Battery Specifications... 6 This section is for the following models: W30-40ZA [B453]; W20-30ZR [B455]; W ZC [B454] 2006 HYSTER COMPANY i

4 "THE QUALITY KEEPERS" HYSTER APPROVED PARTS

5 8000 SRM 1028 Lift and Hydraulic System Specifications Lift and Hydraulic System Specifications Truck Model W30ZA W40ZA W20ZR W30ZR W25ZC Relief Setting Truck Capacity Mast Lift Speed (feet per minute) ±10% No Load Rated Load Lower Speed (feet per minute) ±10% No Load Rated Load 1361 kg 2Stage (3000 lb) 3Stage kg 2Stage (4000 lb) 3Stage kg 2Stage (2000 lb) 3Stage kg 2Stage (3000 lb) 3Stage kg 2Stage (2500 lb) 3Stage W30ZC W40ZC 1361 kg (3000 lb) 1361 kg (3000 lb) 1814 kg (4000 lb) 1814 kg (4000 lb) Standard Specifications 2Stage Stage Stage Stage Allowable Lift and Tilt Drift with Rated Load: 25.4 mm (1.0 in.) in 1 21 C(70F) Oil Temperature Pump Displacement (24 volts) - 4 cm 3 /rev (0.244 in. 3 /rev) HYDRAULIC TANK CAPACITY Model Fill to: Quantity W30/40ZA 11L 11 liter (11.6 qt) W20/30ZR 11L 11 liter (11.6 qt) W25/30/40ZC MIN 11.5 liter (12.1 qt) 1

6 Gear Oils 8000 SRM 1028 Hydraulic Oils Operating Condition Standard CS/Freezer For All Hydraulically-Actuated Equipment Specification ISOVG46Antiwear(HCE-140) Exxon Univis HVI 26 Type Conventional Synthetic Temperature Range 32 to 120 C(89.6to F) 0to 120 C (32.0 to F) Pour Point Maximum 15 C(5.0F) 60 C( 76.0 F) Field Personnel Note: The product listed above is the approved source that meets or exceeds HYSTER specifications. The use of products other than that listed above is unauthorized. Master Drive Unit Specifications Gear Ratio Capacity Oil Specification 22.5: liter (1.85 qt) SAE 80W-90 EP Gear Oil Operating Condition Gear Oils Standard/CS/Freezer SAE Grade 80W-90 Type Base Oil MIL-Specification No. API Service Classification Multipurpose EP Conventional Petroleum MIL-L-2105C GL-5 Anticipated Ambient Temperature 26 to +38 C( 15 to +100 F) Most HYSTER lift truck operations will fall within this temperature range. Approved Sources Chevron Chevron Universal Gear Lube 80W/90 Exxon Exxon Gear Oil GX 80W/90 Mobil Mobilube HD 80W/90 Pennzoil Pennzoil MP 4092 Phillips 66 Philube SMP Gear Oil 80W/90 Solene Lub. Inc. Solene Gear Oil #905 Field Personnel Note: The products listed above are the approved sources that meet or exceed HYSTER specifications. The use of products other than that listed above is unauthorized. 2

7 8000 SRM 1028 Tire Specifications Operating Condition Standard/CS/Freezer Sun Sunfleet GL-5 Gear Lube 80W/90 Union 76 Unocal MP Gear Lube LS 80W/90 Field Personnel Note: The products listed above are the approved sources that meet or exceed HYSTER specifications. The use of products other than that listed above is unauthorized. Grease Fittings and Wheel Bearings Application Standard CS/Freezer Approved Vendor Mobilgrease 28 Mobilgrease 28 Oil Synthetic Synthetic Thickener Clay Clay Grade NGLI Dropping Pt. 310 C(590F) 310 C(590F) Field Personnel Note: The product listed above is the approved source that meets or exceeds HYSTER specifications. The use of products other than that listed above is unauthorized. Tire Specifications Lift Truck Model Drive Tire Load Wheel W30ZA and W40ZA W20ZR and W30ZR 10 in. 5 in. poly 10 in. 5 in. poly Single (Tandem Optional) 4in. 2.75in. poly Tandem 4in. 2.75in. poly W25ZC and W30ZC 10 in. 5 in. poly 10 in. 6 in. poly W40ZC 10 in. 5 in. poly 10 in. 7 in. poly 3

8 Truck Weight 8000 SRM 1028 Torque Specifications MASTER DRIVE UNIT Drive Tire Wheel Capscrew (5 each) Capscrews 200 N m (148 lbf ft) Drain Plug 60 N m (44 lbf ft) Fill-Level Plug 45 N m (33 lbf ft) Lower Nuts on Motor Mounting Studs (4 each) 26 N m (19 lbf ft) Upper Nuts on Motor Mounting Studs (4 each) 20 N m (15 lbf ft) Transmission to Frame Mounting Bolts (4 each) Torque to 200 N m (148 lbf ft) BRAKE Installation Screws (3 each) 10 N m (88 lbf in) STEERING Control Handle Head to Control Handle Shaft (2 each) 27 N m (20 lbf ft) Gas Springs Mounting Studs (2 each) 30 N m (22 lbf ft) Control Arm Support Bracket Pivot Pins (2 each) 142±7N m(105±5lbfft) MAST Lower Mast Installation Capscrews (W30/40ZA and W20/30ZR) (4 each) 325 N m (240 lbf ft) Mast Trunnion Capscrews (W30/40ZA and W20/30ZR) (4 each) 203 N m (150 lbf ft) Tilt Cylinder Rod End Yoke Capscrews (W25/30/40ZC) (1 each) 102N m(75lbfft) Spindle to Mast Mounting Capscrews (W25/30/40ZC) (3 each) 203 N m (150 lbf ft) Spindle Trunnion Cap Assembly Capscrews (W25/30/40ZC) (4 each) 122N m(90lbfft) Butterfly Throttle Control to Handle (2 each) 1N m(9lbfin) Truck Weight Model and Capacity W30/40ZA 1361 / 1814 kg (3000 / 4000 lb) W30/40ZA 1361 / 1814 kg (3000 / 4000 lb) W20/30ZR 907 / 1361 kg (2000 / 3000 lb) W25ZC 1134 kg (2500 lb) Battery Box Length Fork Size (inches) 229 mm (9.0 in.) mm (13.5 in.) 343 mm (13.5 in.) 343 mm (13.5 in.) Mast Overall Height/Type NOTE: 1 Approximate weight, unloaded and without battery. Total Weight 83 in./2 Stage 1111 kg (2450 lb) 1 83 in./3 Stage 1247 kg (2750 lb) 1 83 in./2 Stage 1111 kg (2450 lb) 1 83 in./3 Stage 1247 kg (2750 lb) 1 83 in./2 Stage 1554 kg (3425 lb) 1 83 in./3 Stage 1758 kg (3875 lb) 1 83 in./2 Stage 1905 kg (4200 lb) 1 83 in./3 Stage 2041 kg (4500 lb) 1 4

9 8000 SRM 1028 Travel Speeds Model and Capacity W30ZC 1361 kg (3000 lb) W40ZC 1814 kg (4000 lb) Battery Box Length 343 mm (13.5 in.) 343 mm (13.5 in.) Fork Size (inches) Mast Overall Height/Type NOTE: 1 Approximate weight, unloaded and without battery. Total Weight 83 in./2 Stage 2232 kg (4920 lb) 1 83 in./3 Stage 2368 kg (5220 lb) 1 83 in./2 Stage 2495 kg (5500 lb) 1 83 in./3 Stage 2631 kg (5800 lb) 1 Truck Model W30ZA W40ZA W20ZR W30ZR W25ZC W30ZC W40ZC Capacity 1361 kg (3000 lb) 1814 kg (4000 lb) 907 kg (2000 lb) 1361 kg (3000 lb) 1134 kg (2500 lb) 1361 kg (3000 lb) 1814 kg (4000 lb) Travel Speeds Travel Speeds (MPH, +10% / 20%) Mode 1 Mode 2 Mode 3 Turtle Mode (Optional) Empty Loaded Empty Loaded Empty Loaded Empty

10 Battery Specifications 8000 SRM 1028 Battery Specifications Figure 1. Battery Compartment Dimensions Model W30ZA W40ZA W20ZR W30ZR W25ZC W30ZC W40ZC Battery Compartment Length (X) mm (in.) Battery and Battery Compartment Dimensions Battery Dimensions Length (X) Width (Y) Amperage Weight Width (Y) mm (in.) Height Min 1 mm (in.) Max mm (in.) Min 1 mm (in.) Max mm (in.) Max kwh (amp hr) Min kg (lb) Max kg (lb) 838 (33) 229 (9) Open 495 (19.5) 833 (32.8) 190 (7.5) 216 (8.5) 11.9 (510) 181 (400) 318 (700) 838 (33) 343 (13.5) Open 495 (19.5) 833 (32.8) 300 (11.8) 330 (13) 11.9 (510) 272 (600) 499 (1100) 838 (33) 343 (13.5) Open 495 (19.5) 833 (32.8) 300 (11.8) 330 (13) 11.9 (510) 272 (600) 499 (1100) 810 (32) 340 (13.4) Open 495 (19.5) 805 (31.7) 300 (11.8) 330 (13) 11.9 (510) 272 (600) 499 (1100) 1 Minimum battery dimensions allowed with standard battery spacer group. NOTE: 24 Volt DC battery only. Covered batteries required. Battery connector type is 175 Amp, Red (Gray is optional). Cable lead position B. 20-Inch cable length. Maximum cable gauge of 1/0. 6

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12 TECHNICAL PUBLICATIONS 8000 SRM /06 (3/04)(4/03) Printed in U.S.A.