TRAILER COMPONENTS AL-KO MOULDED MUDGUARD SYSTEM
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1 TRAILER COMPONENTS ALKO MOULDED MUDGUARD SYSTEM FOR COMMERCIAL & LEISURE TRAILERS
2 New Generation Mudguard System Designed for trailers with character The new ALKO Mudguard System performs efficiently in all environments and weather conditions to control road debris and surface water effectively. The system also features additional accessories designed to complement the mudguards including customised accessories, strengthened steps and inserts. The mudguard system has also been recognised and awarded the if Product Design Award 2013 for innovation, demonstrating ALKO s expertise in product design and function. ADVANTAGES I Flexible and Formable I Customised design I Modular system Mudguard Specification I Material PP / EPDM (combination of polypropylene and ethylenepropylenediene rubber) I Temperature range from +80 to 20 I Complies with Outer Edge specification of Directive 74/483/EEC I Drainage grooves for rainwater removal I 6 fixing hole positions I Inlay for customised logo insert or step 2
3 Optional System Components Inlay Insert with Custom Artwork or Logos A customisable polypropylene insert can be fitted into the recessed area of the mudguard. Customer specific colours, logos and artwork can be printed onto the insert and supplied with the mudguards. (Note: min order of 500 printed inserts applies). Alternatively, an adhesive label bearing customer specific artwork can be applied to the surface of the insert. The inlay insert can be universally used for the following mudguard sizes: Single Axle 200/220/240 and Tandem Axle 220/240. Step Insert (Max load 90kg) Instead of the inlay insert, a step insert can be fitted into the recessed section of the mudguard. The step, manufactured from polyamide with 30% fibreglass, is capable of supporting a maximum load of 90kg. The step insert can be universally used for the following mudguard sizes: Single Axle 200/220/240 and Tandem Axle 220/240. Support Step (Max load 90kg) The Support Step can be mounted to the side wall of the trailer or frame. Manufactured from polyamide material with 30% fibreglass, the step is capable of supporting a maximum load of 90kg and can be mounted in two ways. Mud flaps An integrated mud flap completes the mudguard system and controls the rainwater, to prevent splashing over the tyre to the traffic behind. Manufactured from thermoplastic elastomer, the mud flaps can be easily fitted to the mudguards and conforms to spraysuppression systems guideline 2010/19/EU or 91/226/EG. (Note: This is a new requirement for ECTrailer registrations from April 2011). 3
4 Single Axle Mudguards 180/200 SA 180 Injection moulded mudguard Single Axle 180 Maximum Tyre Radius mm 0,68 80 SA 200 Injection moulded mudguard Single Axle 200 Maximum Tyre Radius mm 4 0,85 65
5 Single Axle Mudguards 220/240 SA 220 Injection moulded mudguard Single Axle 220 Maximum Tyre Radius mm 0,98 42 SA 240 Injection moulded mudguard Single Axle 240 Maximum Tyre Radius mm 1,
6 Tandem Axle Mudguards Mudguard Specification I Material PP / EPDM (combination of polypropylene and ethylenepropylenediene rubber) I Temperature range from +80 to 20 I Complies with Outer Edge specification of Directive 74/483/EEC I Drainage grooves for rainwater removal I 6 fixing hole positions I Inlay for customised logo insert or step 6
7 Tandem Axle Mudguards 220/240 TA 220 Injection moulded mudguard Tandem Axle 220 Maximum Tyre Radius mm 1,58 TA 240 Injection moulded mudguard Tandem Axle 240 Maximum Tyre Radius mm 1,71 7
8 Single Axle Mudguards 180/200/220/240 With mud flap Injection moulded mudguard Single Axle 180/200/220/240 with mud flap Mudguard Inc Mud Flap Direction b mm h mm h1 mm s mm max. tyre radius (mm) SA Left ,50 80 SA Right ,50 80 SA Left ,92 45 SA Right ,92 45 SA Left ,05 42 SA Right ,05 42 SA Left ,22 42 SA Right ,
9 Tandem Axle Mudguards 220/240 With mud flap Injection moulded mudguard Tandem Axle 220/240 with mud flap Mudguard Inc Mud Flap Direction b mm h mm h1 mm s mm max. tyre radius (mm) TA Left ,65 TA Right ,65 TA Left ,80 TA Right ,80 9
10 Trailer Mounted Mudguards Area for customer logo Area for customer logo Trailer Mounted (TR) Mudguard max. tyre radius (mm) TR mm 0, TR mm 0, Mud Flaps Mud flaps Suitable for mudguard SA 180 0, SA 200 0, SA 220/ TA 220/TR 280 0, SA 240/ TA 240/TR 280 0,
11 Inlay Insert / Step Insert / Support Step Inlay Insert Step Insert Support Step Suitable for Mudguard Load Capacity Inlay Insert SA 200/220/240/TA 220/240 0,10 70 Inlay Insert SA 200/220/240/TA 220/240 Silver RAL ,10 70 Inlay Insert SA 200/220/240/TA 220/240 Red RAL ,10 70 Step Insert SA 200/220/240/TA 220/ kg 0,63 30 Step Insert SA 200/220/240/TA 220/240 Silver RAL kg 0,63 30 Support Step kg 0,30 90 Installation Instructions for Step Insert & Support Step Installation on the side wall or frame of the trailer should be completed using M6 flat head screws (eg carriage bolts) with self locking nuts and washers (size min Ø 25 mm and thickness 1.5 mm). The step insert features a slight camber which adapts to the surface of the mudguard during assembly. This ensures stability of the insert when in use. 11
12 ALKO KOBER LTD South Warwickshire Business Park Kineton Road, Southam Warwickshire CV47 OAL Tel ALOIS KOBER GMBH Ichenhauser Straße Kötz Germany Fon ALKO KOBER GMBH Zellbergeben Zellberg Austria Fon Due to policy of continuous product improvement, ALKO reserves the right to change technical specifications without prior notice. Revision 08/13.
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