POSI-SHIFT SWEEP. IMPORTANT: Read before using! 2002 Kingbird Avenue P.O. Box 8 George, IA (712) FAX (712)

Transcription

1 POSI-SHIFT SWEEP IMPORTANT: Read before using! 2002 Kingbird Avenue P.O. Box 8 George, IA (712) FAX (712) OM-BU3508 H23AH

2 CAUTION DO NOT OPERATE THIS EQUIPMENT BEFORE READING AND UNDERSTANDING THE OPERATORS MANUAL. READ ALL SAFETY PRECAUTIONS. DO NOT OPERATE THIS EQUIPMENT UNLESS ALL SAFETY DEVICES AND GUARDS ARE IN PLACE. VISUALLY INSPECT ALL OF THIS EQUIPMENT PRIOR TO OPERATION. CORRECT ANY HAZARDOUS SITUATION. REPAIR ANY FAULTY EQUIPMENT. DO NOT ADJUST, SERVICE, LUBRICATE, CLEAN, UNCLOG OR MOVE THIS EQUIPMENT WHILE IT IS IN OPERATION. AVOID WEARING LOOSE FITTING CLOTHING WHEN WORKING AROUND THIS EQUIPMENT. KEEP HANDS, FEET AND CLOTHING CLEAR OF ALL MOVING PARTS WHILE THIS EQUIPMENT IS IN OPERATION. MAKE CERTAIN EVERYONE IS CLEAR OF THIS EQUIPMENT BEFORE APPLYING THE POWER. NEVER ALLOW CHILDREN IN THE WORK AREA. MAKE CERTAIN A QUALIFIED OPERATOR IS IN ATTENDANCE AT ALL TIMES WHILE EQUIPMENT IS IN OPERATION. MAKE CERTAIN THE POWER SOURCE IS SHUT OFF BEFORE ANY MAINTENANCE OR REPAIRS ARE PERFORMED. PORTABLE AUGERS & CONVEYORS - WHEN MOVING, RAISING OR LOWERING EQUIP- MENT, BE CAREFUL OF ALL OBSTACLES, POWER LINES, ETC. AND MOVE SLOWLY. BEFORE OPERATING THE EQUIPMENT BE SURE THE WHEELS ARE BLOCKED. BIN SWEEP AUGERS - MAKE SURE THE POWER SOURCE IS SHUT OFF BEFORE ENTERING THE BIN. DO NOT, UNDER ANY CIRCUMSTANCE, ENTER THE BIN WHILE THE EQUIPMENT IS IN OPERATION. SUPPLEMENTAL INSTRUCTIONS - ADDITIONAL SAFETY INFORMATION WILL BE FOUND IN OTHER AREAS OF MOST MANUALS. READ AND OBEY THESE INSTRUCTIONS. ORDER INFORMATION When ordering replacement parts for this equipment, please furnish the following: Part Number Description Quantity Required All Equipment Identification Information (see box at right) EQUIPMENT IDENTIFICATION INFORMATION Model No. Serial No. Date of Purchase Drive Type: Electric Gas PTO Hydraulic Length Diameter SUDENGA IND, INC.

3 introduction Congratulations on the purchase of your new equipment. You have acquired what we feel is some of the finest equipment available anywhere. Before operating this unit all owners and operators are to read and understand this manual. We would like to emphasize that you pay special attention to the section involving safety. It is the responsibility of the operators, owners, and supervisors to read this manual and to know the proper operating precautions and requirements and to make them known to all who may work with the equipment or be in the working area. Unsafe practices may result in serious injury or death and equipment damage! Failure to read this manual by owner, operator, & supervisors is a misuse of the equipment safety alert symbol Watch for this symbol. It means: ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! The SAFETY ALERT SYMBOL is used to identify potential hazards and to call your attention to instructions concerning your personal safety. Read the instructions that accompany this symbol and be aware that to disobey or disregard the message may result in personal injury or death. please note: The words DANGER, WARNING, and CAUTION are used throughout this manual to designate the level of a hazards seriousness. danger: Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. warning: Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. caution: Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices. SUDENGA IND, INC. iii

4 operator qualification Operation, transporting, maintenance, etc. of this machine shall be limited to competent and experienced persons. Anyone who will operate or work around this equipment must use good judgement. Furthermore, in order to be qualified, the operator must know and meet all other requirements, such as: 1. There are some regulations which specify that no one under the age of 16 may operate power machinery, including auger and flight type elevators. It is your responsibility to know and obey these regulations for your own area or situation. 2. Current OSHA regulations state in part: At the time of initial assignment and at least annually thereafter, the employer shall instruct every employee in the safe operation and servicing of all equipment with which the employee is, or will be involved. * We have included the sign off sheet below for your convenience and personal record keeping. 3. Unqualified persons are to stay out of the work area at all times. 4. A person who has not read and understood all operating and safety instructions is not qualified to operate the machine. 5. It is strongly recommended that another qualified person who knows the shut down procedure is in the area in the event of an emergency. * Federal Occupational Safety & Health Standards for Agriculture Subpart D, Section (a) (6). sign-off sheet DATE EMPLOYER SIGNATURE EMPLOYEE SIGNATURE SUDENGA IND, INC. iv

5 GENERAL SAFETY PRECAUTIONS We strongly recommend that all persons who will be operating or work around this equipment be trained in the proper operational and safety procedures required. We also recommend that all operators perform periodic reviews of those procedures. A sign off sheet has been provided for this practice (see pg. iv). important: read carefully before servicing or repairing! UNTRAINED OPERATORS SUBJECT THEMSELVES AND OTHERS TO SERIOUS INJURY OR DEATH! It is important that those who will operate this equipment use good common sense and always be aware of and understand the following safety rules: personnel safety: Keep children and other unqualified personnel out of working area at all times. NEVER start equipment until all persons are clear of the equipment. Initially and periodically thereafter, insist all operating personnel review the safety sections of this manual. Any worker who is tired and/or under pressure is more apt to have an accident. Give extra breaks and/or varied jobs to all workers. If necessary, delay operation of this equipment until the operator is adequately rested. Keep hair, loose clothing, shoe strings, etc. away from rotating and moving parts. Wear close fitting clothing when working around PTO s, augers, etc. Always wear protective clothing and substantial shoes. NEVER operate or work on machinery if intoxicated or under the influence of liquor or drugs. equipment maintenance & repair: ALWAYS shut off and disconnect all power before adjusting, servicing or cleaning. Set brakes and disconnect PTO if applicable. Use suitable precautionary measures when repairing or replacing equipment parts. Block jacks, tires, etc. Support or sling auger tubes, etc. Make sure all safety signs are readable and tightly attached. Ensure that electric motors, PTO s, hydraulic motors, etc. are operating at the proper speed. Examine hydraulic systems thoroughly. Be aware of excessive heat and small leaks under pressure. Make sure any electrical wiring is not frayed or cracked and meets proper wiring codes. Maintain proper adjustments on any chains and belts. Mount controls for any electric motors at a convenient place, which is a safe distance from the machine. Make sure controls are readily accessible in the event of an emergency. Check winches and lifting devices periodically for signs or wear. Make sure all components are in good working condition before using. SUDENGA IND, INC. v

6 general safety precautions cont... Keeping the equipment clean and painted will prolong the life of the product. Where replacement parts are necessary for periodic maintenance and servicing, genuine factory replacement parts must be used to restore your equipment to original specifications. Sudenga Industries, Inc. will not claim responsibility for use of unapproved parts, accessories and/or any alterations from the original design and damages resulting from their use. operational safety: NEVER allow anyone inside a bin, truck or wagon which is being unloaded by an auger or conveyor. Flowing grain can trap and suffocate in seconds. Make sure someone is nearby who is aware of the proper shutdown sequence in the event of an accident or emergency. NEVER work alone. THINK - Never act impulsively around equipment. Make sure all guards and shields are in place before operating. DO NOT operate without guards and shields properly attached. Keep hands and feet away from auger intake and other moving parts. NEVER attempt to assist machinery operations or to remove trash from equipment while in operation. Keep area around intake free of obstacles (electrical cords, block, etc.) that might trip workers. NEVER drive, stand, or walk under auger and avoid hitting auger when positioning load. Use ample overhead lights after dark to illuminate work area. Make sure PTO shaft coupling is securely connected before engaging power. Dismount from front of tractor after engaging PTO NEVER step or reach over PTO shafts or other moving parts. Inspect cables, winches, stops, and anchors before lifting. Stay clear of winch handles, if handle starts spinning serious injury could occur. portable equipment transportation safety: Beware of bystanders especially children! never allow children or other unqualified people near the equipment. This is very important with high noise level and quiet cabs you may not hear people shouting. Comply with state and local laws governing highway safety and movement of farm machinery on public roads. Do not exceed bridge load ratings. Check tires, axles, hitches, discharge height, etc. and always return unit to transport position and secure before moving.before moving. Use approved lighting, flags and necessary warning devices for day and nighttime transportation. When travelling under 20 MPH use a slow moving vehicle identification emblem. Use flashing amber lights if they are acceptable in your locality. SUDENGA IND, INC. vi

7 general safety precautions cont... Securely attach machinery to tow vehicle with an appropriately sized, high-strength hitch pin, mechanical retainer pin, and safety chains. Safety chains are crucial to minimize damage in the event of a hitch failure. Install chains by crossing under tongue and securing to draw bar, hitch or bumper frame. Check state and local laws regarding safety chain requirements. Plan your route to avoid heavy traffic and always yield to oncoming traffic at narrow bridges, intersections and similar situations. Use a tractor equipped with a Roll Over Protection System (ROPS) and fasten seat belt before starting engine. Keep the brake pedals latched together at all times. NEVER USE INDEPENDENT BRAkING WITH MACHINE IN TOW AS LOSS OF CONTROL AND/OR UPSET OF UNIT CAN RESULT. Always drive at a speed slow enough for the conditions to allow for an an emergency stop. Allow for unit weight and size when stopping and turning. Avoid sharp turns, sudden turns up steep slopes, and always slow down for turns. Pick the most level route when crossing fields and use extra care when operating on inclines. To maximize tractor stability set wheels at widest setting. Watch for obstructions to the sides and overhead especially overhead power lines. The unit is not insulated and electrocution can occur without direct contact. Avoid loose fill, rocks, holes and the edges of ditches and gullies. Always keep towing vehicle in gear to provide engine brake when going downhill. COAST- ING DOWNHILL CAN RESULT IN LOSS OF CONTROL AND/OR UPSET OF UNIT. Assure that all tires on towed equipment are inflated evenly and wheel lug nuts are tightened to specified torque. Replacement tires must meet or exceed the anticipated weight capacity and must be mounted by trained personnel only. Improper mounting procedures can result in serious injury or death. Do not drink and drive. IMPORTANT: READ MANUAL CAREFULLY BEFORE OPERATING! Be Careful... THE LIFE YOU SAVE MAY BE YOUR OWN! SUDENGA IND, INC. vii

8 CAUTION AUGERS CAN BE DANGEROUS USE THEM CAREFULLY 1. Disconnect Power and Stop Auger Before Entering A Grain Bin Or Making Adjustments. 2. Sweep Augers Cannot Be Guarded In Front Of Flighting - It Will Not Work - Knowing This: -Do Not Enter Grain Bin While Sweep Is In Operation. -Keep All Guards In Place. -Stop Auger Before Moving Or Adjusting. 3. Keep Children And Other Unauthorized Personnel Away From Augers. 4. Remember If You Remove Our Guards: YOU ARE RESPONSIBLE! SUDENGA IND, INC. v

9 OPERATING NEW AUGERS DO NOT OPERATE NEW AUGERS EMPTY BECAUSE THEY WILL VIBRATE SEVERELY, JAM TIGHT, AND BREAK! RUN ABOUT 200 BUSHELS OF DRY SHELLED CORN IN NEW AUGERS TO POLISH FLIGHTING AND TUBE. notice Augers Equipped with Gear Boxes are SHIPPED DRY. BEFORE OPERATING You Must Fill With The Proper Gear Lubricant. The Initial Fill Quantity For These Gear Boxes Is Slightly Over 1/2 Full (Do Not Overfill). Use S.A.E. #90 Gear Lubricant. See Lube Instructions Furnished With Unit. important; After 1800 BPH check the following all set screws and fasteners for tightness. all set screws must have lock tight on them. sprockets and pulleys for proper alignment. SUDENGA IND, INC. vi

10 TABLE OF CONTENTS Equipment Identification Information...ii Introduction... iii Operator Sign-Off Sheet...iv General Safety Precautions... v - vii Caution... viii - ix Table of Contents...x Control Rods Bin Preparation-Dryer Floor Bin Floor Preparation Bin Preparation-Concrete Floor Trench Connecting the Underbin Tube to the Center Sump Control rod Installation...18 Sweep Safety Stop Rack and Pinion Installation Sweep Backshield and Flighting Underbin Flighting and Tube Center Sump Parts List Intermediate Sump Parts List Sweep Reduction Wheel Sweep Backshield and Flighting Hanger Bearing Underbin Flighting and Tube Center Sump Parts List Intermediate Sump Parts List Sweep Reduction Wheel Sweep Carrier Wheel Parts List Rack and Pinion Gaye Opener...35 Decals Operating Instructions Multiple Pass...39 Shut Down...40 Warranty SUDENGA INDUSTRIES, INC. x

11 installation instructions The control rods come banded to the under bin tube. Cut the bands and place the rods off to the side so they do not get bent. There is a plastic bag zip tied to each intermediate sump with all the hardware needed to connect the control rods to the sump gate. On a 8 center sump, the gate has a pipe coupler welded in the center of the gate. This is were the control rod is attached to. On a 10 center sump, the coupler is located to the right side of the gate. It is welded onto the gate also. This is were the control rod is attached to. On the bottom right hand corner of the center sump (looking at it from the inlet end), There is a pipe coupler bolted to a rod coming out of the sump. This is were the clutch control rod will connect to. SUDENGA IND, INC. 11

12 CLUTCH ROD HOOKUP CONTROL ROD LOCATION CONTROL RODS; Use diagram above to determine which intermediate sumps get hooked to which control rods, by using the table below. NUMBER OF INTERMEDIATE SUMPS NUMBER OF CONTROL RODS LOCATION OF CONTROL RODS 1- FOR CLUTCH 1- FOR CENTER SUMP GATE 1- FOR #1 INTERMEDIATE SUMP GATE 1- FOR CLUTCH 1- FOR CENTER SUMP GATE 1- FOR #1 INTERMEDIATE SUMP GATE 1- FOR #2 INTERMEDIATE SUMP GATE 1- FOR CLUTCH 1- FOR CENTER SUMP GATE 1- FOR #1 INTERMEDIATE SUMP 1- FOR # 2&3 INTERMEDIATE SUMP GATES 1- FOR CLUTCH 1- FOR CENTER SUMP GATE 1- FOR #1&2 INTERMEDIATE SUMP GATE 1- FOR #3&4 INTERMEDIATE SUMP GATES 1- FOR CLUTCH 1- FOR CENTER SUMP GATE 1- FOR #1&2 INTERMEDIATE SUMP GATES 1- FOR #3,4 &5 INTERMEDIATE SUMP GATES 1- FOR CLUTCH 1- FOR ENTER SUMP GATE 1- FOR #1,2&3 INTERMEDIATE SUMP GATES 1- FOR #4,5&6 INTERMEDIATE SUMP GATES 1- FOR CLUTCH 1- FOR CENTER SUMP GATE 1- FOR #1,2&3 INTERMEDIATE SUMP GATES 1- FOR #4,5,6&7 INTERMEDIATE SUMP GATES SUDENGA IND, INC. 12

13 BIN DIA SUDENGA IND, INC. CONTROL ROD LENGTHS REFER TO PREVIOUS PAGE FOR SUMP NUMBERS CENTER SUMP CLUTCH & 5 18 & & 5 18 & & & & & & & & & & & & & & & & & & & & & CONTROL ROD SUMP NUMBERS AND LENGTH SUMP 1 3 SUMP 1 3 SUMP 1 3 SUMP 1 3 SUMP SUMP SUMP SUMP SUMP SUMP SUMP SUMP SUMP SUMP SUMP SUMP SUMP SUMP SUMPS 1, SUMPS 1, SUMPS 1, 2 21 SUMPS 1, SUMPS 1, 2 21 & 3 SUMPS 1, 2 21 & 3 SUMPS 1, 2, 3 21 & 8.5 SUMPS 1, 2, 3 21 & 8.5 SUMPS 1, 2, 3 21 & 8.5 SUMPS 1, 2, 3 18 & 13.5 SUMPS 1, 2, 3 18 & 16.5 SUMPS 1, 2, & 17 SUMP NUMBERS AND LENGTHS SUMP 2 3 SUMP 2 3 SUMP 2 3 SUMP 2 3 SUMP 2 3 SUMP 2 3 SUMPS 2, SUMPS 2, SUMPS 2, SUMPS 2, SUMPS 2, SUMPS 2, SUMPS 2, SUMPS 2, SUMPS 3, 4 14 SUMPS 3, 4 14 SUMPS 4, SUMPS 2, 3, 4 14 SUMPS 3, 4, 5 14 SUMPS 3, 4, 5 14 SUMPS 4, 5, SUMPS 4, 5, SUMPS 4, 5, SUMPS 4, 5, SUMPS 4, 5, 6, 7 20 SUMPS 4, 5, 6,

14 installation instructions bin preparation For dryer floors installation of the underbin tube must run perpendicular with the floor supports. For installation in existing dryer floors it may be necessary to remove and reinstall the floor. For concrete floor installation the system may be assembled in a pre-poured trenched concrete floor. dryer floor preparation: 1. Determine from which side the bin is to unload. Install the bin floor from the opposite side of the bin to just past the halfway point of the bin (see Illustration B). Cut a hole in the flooring for the center sump so the sweep pivot point (the pivot point is the shaft between the two gear boxes) will be at the exact center of the bin. Set the center sump in the hole but do not secure. NOTE: Place the pivot point (the vertical shaft between the two gear boxes) in the exact center of the bin. 2. Cut the hole for the underbin tube in the bin wall on the desired unloading side. 3. Place the underbin tube in the bin and out through the opening in the wall. Illustration B 4. Connect the underbin tube to the center sump using the connector sleeve. Support the center sump and underbin tube to keep it level with a nonflammable material. 5. Connect the center sump slide gate control rod and the clutch control rod. Test the operation of each slide gate and the clutch control rod. Their operation should be smooth. 6. Install the bin wall plate. 7. Finish installing the flooring being careful not to allow any interference with the control rods or slide gates. Attach the center sump and intermediate sump flanges to the flooring. SUDENGA IND, INC. 14

15 BIN FLOOR PREPARATION 1. ON PERFORATED DRYER FLOORS the floor supports must run parallel to the Underbin Auger. A clear path from bin center to bin wall is required. On 8" Underbin Augers a minimum 12" of plenum height is required and a maximum floor thickness is 2 3/4". On 10" Underbin Augers a minimum 13 1/4" of plenum height is required and a maximum floor thickness is 1 3/4". 2. The floor flashing must be overlaid to step up in the direction of sweep travel. If the sweep steps down on the flashing overlays, the sweep wheel will wear out faster. SUDENGA IND, INC. 15

16 CONCRETE TRENCH TRENCH 8.0" BIN CENTER " TRENCH DETAIL This is the exact dimension of the center sump, give your self as much clearance as you feel necessary. If you will be mounting the underbin system in a concrete trench, use the layout shown here to layout the trench. Do not fill the trench with concrete, this will render the sump control rods and clutch control rod unable to move. The 2" dimensions at the edge of the trench are subject to change according to the flooring thickness and width you use, and are only recommendations. Make sure the center of the shaft connecting the upper and lower gear box is used as the center pin to be placed at the exact center of the bin and allow for 8" to the rear of the center sump in the trench. Once the underbin assembly has been placed in the trench and properly supported, finish the flooring over the trench. Attach the sump flanges to the floor with appropriate fasteners. SUDENGA IND, INC. 16

17 CONNECTING THE UNDERBIN TUBE TO THE CENTER SUMP Slide the connector sleeve onto the tube welded on the sump. Butt the under bin tube up to the tube on the sump. Position the connector sleeve so half is on the underbin tube and half is on the tube on the sump. Tighten the sleeve in place with two 3/8" x 2" bolts and lock nuts (10" systems use three 3/8" x 3" bolts and lock nuts). Note the position of the sleeve, position it so the sleeve flange will not interfere with the control rods and the slide gate. Also make sure it does not hit the floor and supports. SUDENGA IND, INC. 17

18 On 10 under bin tubes the intermediate gate rods and the center gate rod will run through the intermediate sumps. Two holes on each side not, all holes will be used it will depend on the length of the under bin tube. There is a control rod support on either on or two of the intermediate sumps, depending on the length of the under bin tube, These supports are for the clutch control rod. Make certain that the control rod is slid through these supports. On 8 under bin tubes the center sump rod runs through the center of the intermediate sumps for support. On 8 under bin tubes the intermediate rods run through holes on the side of the sump for support, one on each side depending on the number of intermediates. Use the mounting hardware found in the plastic bags zip tied to the intermediate sumps to fasten the control rods to the gates. Place the retaining clip, flat side against the bottom of the gate. Then place the control rod into the retaining clip saddle. Slide the u-bolt over the rod and through the holes in the gate. Make sure the u-bolt is directly over a retaining clip. Fasten with lock washers and nuts. Use 2 retaining clips and u-bolts per gate. Once the u-bolts are tightened drill a 1/4 hole through the control rod between the 2 retaining clips and u-bolts and insert the roll pin, make sure there is equal distance sicking out each side of the control rod. Once everything is installed and the floor is put down, screw the flanges on the center sump and the intermediate sumps down. SUDENGA IND, INC. 18

19 SWEEP SAFETY STOP P/N INSTALLATION: 1. With the grain bin empty, position sweep just past the underbin sumps. Place the stop mounting plate on the bin wall at the end of the sweep. Mark and drill (4) 3/8" mounting holes in the bin wall. Make sure the plate is high enough so the top lip of the stop will not interfere with the sweep operation. 2. Bolt the stop mounting plate to the bin wall with (4) 5/16" x 1 1/4 hex head bolts, lockwashers and hex nuts. Slide the bolts through the mounting holes from the inside of the bin. 3. Position the hinge tube on the stop between the hinge tubes on the mounting plate and slide the hinge bar through the tubes. Secure with a cotter pin. 4. For sweeps that rotate opposite of the sweep in the drawing below, rotate the stop mounting plate 180. OPERATION: 1. With the grain bin empty, open the stop so it is against the bin wall. Position sweep just past the underbin sumps so it is in line with the mounting plate. 2. Close the stop so it is perpendicular to the bin wall. 3. Fill the grain bin. 4. When the bin is empty enough, operate the sweep. It will come to a stop when it comes in contact with the stop plate. 5. To reposition sweep, back sweep off stop plate, open the stop and position sweep as indicated in step one. SUDENGA IND, INC. 19

20 rack and pinion gate opener installation 5/16 x 2 bolt drill through square hole and through pipe rack rack and pinion assembly half band 1. Make sure the rack is fully extended (as shown in the picture above). 2. Put the rack and pinion assembly on top of the under bin tube with the rack pointing towards the bin wall. 3. Then put the half band around the bottom of the under bin tube and install the bolts, do not tighten the bolts yet. 4. Twist the rack and pinion assembly on the under bin tube so the control rod from the center sump gate fits into the channel shape of the rack. 5. Make sure the slide gate is pushed all the way in, so the gate is fully closed. 6. Over lap the rack and the control rod approximately Drill a 5/16 hole through either the second or third square hole from the end of the rack, through the pipe. Insert a 5/16 x 2 bolt in this hole and tighten. 8. Again make sure the slide gate control rod is pushed in completely and the rack is still engaged in the sprocket teeth. Now tighten the bolts in the half band and rack and pinion assembly that were left loose in step 3. SUDENGA IND, INC. 20

21 BIN DIAMETER 8 SWEEP BACKSHIELD AND FLIGHTING BACKSHIELD BACKSHIELD FLIGHTING FLIGHTING LENGTH 85 NUMBER LENGTH 87.5 NUMBER BASIC BACK FRONT BACK FRONT BACK FRONT BACK FRONT BACK & FRONT & BACK & FRONT & BASIC BACK & FRONT & BACK FRONT BACK FRONT BACK FRONT BACK FRONT SUDENGA INDUSTRIES, INC. 21

22 8 UNDERBIN FLIGHTING AND TUBE BIN DIAM- ETER FLIGHTING LENGTH FLIGHTING NUMBER STARTER FLIGHT LENGTH STARTER FLIGHT NUMBER TUBE LENGTH TUBE PART NUMBER GHCF & & (2X) & 8 6 GHCF GHCF GHCF & & & SUDENGA INDUSTRIES, INC. 22

23 CENTER SUMP PARTS P/N SUDENGA INDUSTRIES, INC. 23

24 8 CENTER SUMP PARTS LIST Item Number Document Number Quantity Title Sump Roller FLATBAR;SHIFTER CHANNEL COVER SUPPORT GEARBOX COVER GRATE ANGLE GRATE CHANNEL GRATE TUBE SEAL PLATE INT. CLUTCH SUMP ROD IC SUMP SEAL WLD;SUMP 8" w SHIFTER G BOX COUPLER; W HOLE WLD;GATE PS 8" DRIVE LUG; 8" 1SQ-1.25RD WLD;SUMP ROLLER RAIL CONNECTOR;CONTROL ROD " SL SWEEP TO GEARBOX MOUNT STUD;.50 CENTER GEARBOX NUT; UNC HEX NUT; UNC HEX LOCK BOLT; x1.50 HexHD GRD BOLT;.50-13x1.00 HexHD GRD NUT; UNC HEX LOCK NUT; UNC HEX LOCK X 1.50 CARRIAGE BOLT X 1.00 COTTER PIN WASHER; LOCK RETAINING CLIP; X.50 SELF TAPPER; HEX W/WASHER BOLT; SELF-TAP x.75 HexHD SPRING 1" DIA 7.75LG.125 WIRE X.75 SELF TAPPER; HEX W/WASHER HUCK BOLT;.25 X HUCK BOLT; BOLT; X2.75 HexHD GRD GEARBOX;WEASLER W SHIFTER GEAR BOX CCW,CCW " X 2" COIL PIN PART NOT SHOWN.25 X 4.25 KEY GOES IN COUPLER BETWEEN GEAR BOXES # SUDENGA INDUSTRIES, INC. 24

25 8 INTERMEDIATE SUMP PARTS LIST P/N ITEM QTY. PART NO. DESCRIPTION PLASTIC SLIDE RAIL SLIDE GATE 5/16-18 x 1 HEX HEAD GRADE 5 BOLT 5/16-18 UNC HEX WHIZ NUT TOP HAT GRATE 1/4 NUT 1/4 LOCK WASHER PIN PIPE RETAINING CLIP 1/4 X1 3/4 U-BOLT SUDENGA INDUSTRIES, INC. 25

26 1 8" SWEEP REDUCTION WHEEL ASSEMBLY # ITEM QTY PART # DESCRIPTION /16"-18 x 2" HEX HEAD GRADE 5 BOLT WHEEL BACKING PLATE WHEEL LAMINATIONS SHAFT AND WHEEL DOUBLER /16"-18 x 2 1/2" HEX HEAD GRADE 5 BOLT REDUCER END INSIDE " x 14 GA. MACHINE WASHER NR /16" x 1 3/4" SLOTTED SPRING STRAIGHT B40 SPROCKET; 5/16" THRU HOLE " DIA. INPUT SHAFT AND SPROCKET DOUBLE ROLLER CHAIN #40 x 40 links REDUCER COVER RING REDUCER COVER W/ BEARING BORE 2 BOLT FLANGE BEARING /16"-16 UNC HEX WHIZ NUT GREASE ZERK MOUNTING BRACKET NOT SHOWN PART # SUDENGA INDUSTRIES, INC. 26

27 10 SWEEP AND BACKSHIELD 10 SWEEP BACKSHIELD AND FLIGHTING BIN DIAMETER BACKSHIELD LENGTH BACKSHIELD NUMBER FLIGHTING LENGTH FLIGHTING NUMBER (2X) BASIC & & & & BASIC BACK & FRONT & BACK FRONT BACK FRONT BACK FRONT BACK FRONT BACK & FRONT BACK & FRONT & BACK & FRONT & BACK & FRONT & BACK & FRONT & BACK FRONT & SUDENGA INDUSTRIES, INC. 27

28 hanger bearing assembly ITEM PART # 8 10 DESCRIPTION SADDLE TOP WOOD BEARING BOTTOM WOOD BEARING BEARING MOUNT SUDENGA INDUSTRIES, INC. 28

29 10 UNDER BIN 10 UNDERBIN FLIGHTING AND TUBE BIN DIAM- ETER FLIGHTING LENGTH FLIGHTING NUMBER STARTER FLIGHT LENGTH STARTER FLIGHT NUMBER TUBE LENGTH TUBE PART NUMBER GHCF GHCF & GHCF & GHCF & & & & & SUDENGA INDUSTRIES, INC. 29

30 " CENTER SUMP PARTS P/N SUDENGA INDUSTRIES, INC. 30

31 10" CENTER SUMP PARTS LIST ITEM QTY PART #. DISCRIPTION sump roller shifter channel cover support gear box cover grate angle grate channel grate tube seal plate clutch sump rod IC sump seal wld, sump 10 w / shifter gear box coupler, w / hole wld, gate, drive lug wld, sump roller rail control rod connector SL sweep to gear box mount stud,.5 center gear box nut, lock nut, bolt,.25 x bolt,.5 x lock nut, lock nut, carraige bolt,.312 x cotter pin lock washer retaining clip x.5 self tapper x.75 self tapper spring, 1 x x.75 self tapper huck bolt,.25 x huck bolt, bolt,.312 x gear box weasler w / shifter gear box CCW, CCW x2 coil pin PART NOT SHOWN.25 X 4.25 KEY GOES IN COUPLER BETWEEN GEAR BOXES # SUDENGA INDUSTRIES, INC. 31

32 10" INTERMEDIATE SUMP PARTS LIST P/N ITEM QTY. PART NO. DESCRIPTION D INTERMEDIATE SLIDE GATE PIPE RETAINING CLIP U-BOLT 1/4" x 1 3/4" ROLLER SUPPORT HUCK BOLT ROLLER RAIL COVER SUMP ROLLER TOP HAT ASSEMBLY 10" INTERMEDIATE SUMP BODY HALF BAND 10-2 HOLE PLUG 1 1/8" RETAINING CLIP 1/2" 3/8"-16 x 1 3/4" HEX HEAD GRADE 5 BOLT 1/4"-20 UNC HEX NUT 5/16"-18 x 3/4" HEX HEAD GRADE 5 BOLT 5/16"-18 UNC HEX WHIZ NUT 3/8" LOCK WASHER 3/8"-16 UNC HEX NUT 1/4" LOCK WASHER 1/4" x 2" SLOTTED SPRING STRAIGHT PIN SUDENGA INDUSTRIES, INC. 32

33 8" SWEEP REDUCTION WHEEL ASSEMBLY # ITEM QTY PART # DESCRIPTION WHEEL LAMINATIONS /8"-18 UNC HEX WHIZ NUT REDUCER COVER W/BEARING REDUCER END INSIDE SHAFT AND SPROCKET REDUCER COVER RING SWEEP WHEEL END PLATE /4" BORE 2 BOLT FLANGE BEARING SHAFT AND WHEEL DOUBLER /16"-18 x 2 1/2" HEX HEAD GRADE 5 BOLT " x 14 GA. MACHINE WASHER NR /16"-18 x 2" HEX HEAD GRADE 5 BOLT /16"-18 UNC HEX WHIZ NUT /16" x 1 3/4" SLOTTED SPRING STRAIGHT GREASE ZERK DOUBLE ROLLER CHAIN # B40 SPROCKET; 5/16" THRU HOLE MOUNTING BRACKET NOT SHOWN PART # SUDENGA INDUSTRIES, INC. 33

34 SWEEP CARRIER PARTS ASSEMBLY PART # FOR USE ON 48 DIA BINS AND LARGER ITEM QTY PART# DESCRIPTION /2 X 3 clevis pin #5 hair pin yoke wheel sweep carrier support /2 hex nut The Carrier wheel is centered between the center pivot and the end of the sweep arm as close as possible making sure not to place the carried wheel so it travels over a intermediate sump opening. You will need to drill two holes for mounting the carrier wheel to the back shield. The carrier wheel must not be used in a single pass application. The carrier wheel must not push into the grain pile, this will cause damage to the sweep and void the warranty. Only install the carrier wheel after the center half of the bin has been swept out first. SUDENGA INDUSTRIES, INC. 34

35 center gate rack and pinion ITEM QTY PART NUMBER 8 10 DESCRIPTION WIDE HALF BAND OPENER RACK OPENER WELDMENT OPENER HANDLE /8 LOCK NUT WOODRUFF KEY /8 BOLT ( ) (10-2 ) LOCK COLLAR B14 SPROCKET SUDENGA INDUSTRIES, INC. 35

36 If a decal becomes damaged please replace it using the decal order numbers listed next to each decal Place on Bin Door Place on Bin Door and on Sweep Backshield Placed by center gate control rod SUDENGA INDUSTRIES, INC. 36

37 Place by control and clutch rods on the bin wall plate Place by control rods on bin wall plate Place by clutch rod on the underbin tube SUDENGA INDUSTRIES, INC. 37

38 Operating instructions Important: Before Filling Bin Be Sure To Rest Sweep Slightly Behind Intermediate Sumps and make sure Sweep Stop is in operating position. DANGER TO PREVENT SERIOUS INJURY OR DEATH DO NOT ENTER BIN DURING UNLOADING PROCESS 1. Be sure Clutch for Power Sweep is disengaged. DO NOT TRY TO ENGAGE SWEEP WHILE THE UNDERBIN SYSTEM IS RUNNING, ONLY ENGAGE THE SWEEP WHILE THE UNDERBIN SYSTEM IS STOPPED. Start Underbin Auger. Pull Center Sump Rod to start unloading grain. Do not pull intermediate sump rod yet, this may result in bin failure or collapse due to excessive and uneven force distribution on bin walls. 2. If a slower unload is needed a larger pulley may possibly be used on the Underbin Auger to further drive it. Consult the factory before making pulley ratio changes. 3. When grain stops emptying through Center Sump pull the first Intermediate Sump Rod to continue emptying bin. When grain stops flowing from the first set of intermediate sumps, pull the control rod for the outer sumps. 4. When grain stops emptying through Intermediate Sumps shut off power to Underbin Auger. Engage Power Sweep Auger with Clutch Shifter Handle by pulling it out. Sweep may be disengaged during operation to allow emptying of the underbin system, but cannot be engaged unless the underbin system is stopped. 5. With Center Sump still open turn power on to start Underbin Auger and Power Sweep Auger. When Sweep has passed the Sweep Stop shut off power. Put Sweep Stop into stop position and remove remaining grain. 6. Before refilling bin put Power Sweep before Intermediate Sumps, put Sweep Stop in Operating Position, and close all Sumps. SUDENGA INDUSTRIES, INC. 38

39 notice shutdown instructions 1. While draining the bin: Close all slide gates and let the under bin run itself empty before shutting down the system. 2. After sweeping the bin: Shut off power, Disengage the sweep arm by using the clutch control lever to take the sweep arm out of gear. Make sure the system is empty before shutting down for the season. do not use the slide gate to shut off flow to the under bin auger while the sweep is running SUDENGA INDUSTRIES, INC. 39

40 gear box 23 ITEM QTY PART # DESCRIPTION HOUSING END CAP CROSS SHAFT END CAP STAMPING COVER BEARING CONE BEARING CUP GEAR DP 4 TEETH GEAR DP 4 TEETH QUIL SHAFT CROSS SHAFT SEAL SEAL KEY SNAP RING SPACER GASKET CAP SCREW 3/8 X /4 NPT PLUG /4 NPT VENT PLUG O RING SPLINE BUSHING SHIFTER ASSEMBLY BRASS BUSHING SUDENGA IND, INC. 40

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43 warranty SUDENGA INDUSTRIES, INC. warrants each New Unit against operational failure caused by defective material or faultyworkmanship which occurs during normal use and operation within 180 days from date of purchase by user. Our obligation under this warranty consists only of repairing or replacing without charge tothe customer or, at our option, allowing credit for any part which has failed during the above stated period as a result of being defective at the time of manufacture. All other costs incurred during replacement such as crane rental, labor, loss of income due to work stoppage, etc. are not covered under this warranty. We reserve the right to require the return of the defective material to verify the claim. All material returned to the factory, including any and all parts shipped with the defective part or parts, must be shipped freight prepaid. The repaired or replaced part or parts, plus any and all parts being returned to the user, will be shipped F.O.B., the factory. Electric motors, gas engines, and hydraulic motors are not covered by this warranty, these are covered under their own specific manufacturer warranty. The warranties contained herein are the only warranties made by the manufacturer. No other warranties, expressed or implied, are given on this product. The manufacturer hereby expressly denies the existence of, or liability for, warranties, either expressed or implied, pertaining to the material - handling capacity or horsepower requirements - of this product. Capacities quoted in catalogs and literature, whether supplied by manufacturer or any other person or agency, are intended to be informational only. Conditions such as temperature, humidity, type of material, weight, moisture content, and equipment maintenance, which effect product capacity and horsepower requirements are beyond manufacturers control. The purchaser shall be solely responsible for determining the adequacy of this product for any and all uses to which the purchaser shall apply it, and the application of the product by the purchaser shall not be subject to any implied warranty of fitness for that purpose.

44 A complete line of GRAIN & FEED HANDLING and PROCESSING SYSTEMS for your farm, elevator, or mill... LIGHT DUTY AUGERS - 4, 5 & 6 dia. PORTABLE AUGERS - up to 122 ft. SEED HANDLING ENDGATE AUGERS U-TROUGH AUGERS - 5 to 12 dia. ROUND AUGERS - 4 to 12 dia. BIN UNLOADING - complete systems FEED PROCESSING SYSTEMS HORIZONTAL MIXERS ELEVATOR LEGS & CHAIN CONVEYORS BULK FEED BODIES - steel & aluminum to 27 tons